System dw-eco 316 Certification & Installing Instructions EN 1856-1:2003 System dw eco 316 (Insulation 25 mm) Number of certification: 0036 CPD 9174 030 Release Sept. 09 1
EN 1856-1 Part 1 components for exhaust gas systems Declaration of conformity and product information Requirements for metal exhaust gas system Manufacturer s identification: Firma jeremias GmbH Opfenrieder Str. 11-14 91717 Wassertrüdingen Tel.: +49 (0) 9832 / 68 68-50 Fax: +49 (0) 9832 / 6868-68 Internet: www.jeremias.de E-Mail: info@jeremias.de Product designation (trade name) dw eco 316 Certified by: TÜV Industrie Service GmbH TÜV SÜD Gruppe Certificate number / Year 0036 CPD 9174 030 / 2008 Managing director: Stefan Engelhardt Designations according to EN 1856-1 Annex ZA Drawing ZA 2 0.1 dw-eco 316 Metal exhaust gas system EN 1856-1 T600 N1 D Vm- L50040 G(70) Multi-layer exhaust gas system, double wall design, soot fire resistant, with 25 mm heat insulation, ventilated along the whole length, without covering 0.2 dw-eco 316 Metal exhaust gas system EN 1856-1 T450 N1 D V3- L50040 G(60) Multi-layer exhaust gas system, double wall design, soot fire resistant, with 25 mm heat insulation, ventilated along the whole length or in a fully enclosed assembly with ventilated fire-stopplates. 60 mm to combustible (BS 476-20) 0.3 dw-eco 316 Metal exhaust gas system EN 1856-1 T400 N1 W V2- L50040 O(30) Multi-layer exhaust gas system, double wall design, moisture resistant, with 25 mm heat insulation, ventilated along the whole length, without covering 08.4 dw-eco 316 Metal exhaust gas system Product description EN 1856-1 T200 P1 W V2- L50040 O(00) Multi-layer exhaust gas system, double wall design, moisture resistant, with 25 mm heat insulation, ventilated along the whole length, without covering. Positive operation mode until 200 Pa. with joint EN 1856-1 Section of a multi-layer metal exhaust- gas system No. Of standard Pressure resistance: See enclosure: maximum H-1 (mounting manual) Temperature range Pressure range Flow resistance: Average roughness: 1, 0 mm Zeta-values according DIN EN 13384-1 Condensate resistance (W: wet or D: dry) Corrosion resistance material of exhaust gas system Soot FIRE resistance G: yes / O: no Distance to combustible materials (in mm) Thermal resistance: 0,26 m²k/w Mechanical resistance: angular mounting: Maximum distance between supports 3 m en 90 Bending strength: See enclosure: maximum H-1 (mounting manual) Wind load: free standing end: Ø 350 mm, 3 m above last support > Ø 350 - Ø 400 mm, 2,5 m above last support > Ø 400 - Ø 600 mm, 1,5 m above last support Maximum distance between vertical supports: 4 m Frost resistance/ dew resistance: Yes Cleaning: The exhaust gas system is only allowed to be cleaned with clearing devices made of plastic or rust-resistant stainless steel. 2
Contents: Identification of accompanying documentation 2 Product information acc. to EN 1856-1 for. 7 and Enclosure ZA 4 Enclosure H-1 planning and mounting instructions 9 Enclosure H-2 Installation Instructions for UK 30 Enclosure H-3 component drawings systems dw-eco 316 32 Enclosure H-3: Type identification plates 51 3
Product information acc. to EN 1856-1, c. 6 and enclosure ZA Lfd. NR Features and requirements acc. EN 1856-1 Abs. xx 1.0 Nominal dimension: EN 1856-1 for.: 4 and 5 2.0 Material of inner pipe: Quality: Nominal thickness: 3.0 Material of outer pipe: Quality: Values / Categories Primary test Further informationen 80, 100, 125, 130, 150, 180, 200, 250, 300, 350, 400 NW 80 NW 400: L20040 / L50050 1.4404 / 1.4301 (316L / 304) 0,40 mm / 0,50 mm NW 80 NW 400 mm: L20040 / L50050 1.4301 (304) 0,40 mm / 0,50 mm Nominal thickness: 4.0 Insulation layer Mineral fiber insulating shell acc. to Z-7.4-1064 Mineral fiber insulating shell (JIS-G) No. of certification: 1390 CPD 0017/04P Manufacturer s data Manufacturer s data Manufacturer s data National approval notification see enclosure H-2 for component dimension see DIN EN 10259 5.0 Components Pipes, bonnets, fittings Manufacturer s data see enclosure H-2 for component drawings 6.0 Field of application exhaust gas system out- and inside of buildings for solid and liquid combustibles and gas, with or without condensation (GE) Germany (BE) Belgium (FR) France (CH) Switzerland (AT) Austria (IT) Italy (NO) Norway (SE) Sweden (FI) Finland (GR) Greece (LU) Luxemburg (GB) Great Britain (IE) Ireland (IS) Island (SK) Slovakia (ES) Spain (PT) Portugal (TR) Turkey (SLO) Slovenia (CZ) Czech (HU) Hungary (PL) Poland (DK) Dennmark (BG) Bulgaria (SLO) Slovenia (CZ) Czech (EE) Estonia (LV) Latvia (LT) Lituania (NL) Nederland 6.1 (D) solid fuels, oil, gas For dry operation mode 6.2 (D) oil, gas, solid fuels For dry operation mode 6.3 (W) solid fuels, oil, gas For moist operation mode 6.4 (W) oil, gas For moist operation mode Mechanical strength 7.0 Pressure range EN 1856-1 for. 6.1.1 8.0 Tensile load EN 1856-1 for. 6.1.2 9.0 Wind loading EN 1856-1 for. 6.1.3.2 10.0 Maximum vertical EN 1856-1 for. 6.1.3.1 Building height see enclosure H-1; Dimensions see enclosure H-2 Space between intermediate support and hanging exhaust gas base <13 m Height of the exhaust gas system above the last wiring: 3 m Maximum spaces between wall spacer or guidance: 4 m Application according to German application guidelines DIN V 18160-1 and firing regulations For the countries indicated the national guidelines must be observed Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 90 Test report by TÜV Süddeutschland Bau und No: A 1255-00/04 of 31.03.2004 see enclosure H-1 fig. 1, table 2 and 4 see enclosure H-1 fig. 2, table 3 see enclosure H-1 table 2, 4 see enclosure H-1 fig. 15 4
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Lfd. NR Features and requirements acc. EN 1856-1 Abs. xx 11.0 Maximum length of inclined section EN 1856-1 for. 6.1.3.1 12.0 Gas tightness EN 1856-1 for. 6.3.1 13.1 Clearance from combustible materials at T 600 and soot fire resistance EN 1856-1 / BS 476-20 for. 6.2 13.2 Clearance from combustible materials at T 450 and soot fire resistance EN 1856-1 for. 6.2 13.2 Clearance from combustible materials at T 400 and mouisture resistance EN 1856-1 for. 6.4 13.2 Clearance from combustible materials at T 200 and moisture resistance EN 1856-1 for. 6.4 14.0 Contact protection EN 1856-1 for. 6.4.2 15.0 Thermal resistance EN 1856-1 for.6.4.3 16.1 Condensate resistance (moisture resistant) EN 1856-1 for. 6.4.4 + 6.4.5 16.2 Condensate resistance (moisture resistant) EN 1856-1 for. 6.4.4 + 6.4.5 16.3 Condensate resistance (moisture resistant) EN 1856-1 for. 6.4.4 + 6.4.5 16.4 Condensate resistance (moisture resistant) EN 1856-1 for. 6.4.4 + 6.4.5 Lfd. NR Features and requirements acc. Values / Categories Primary test Further informationen 3 m Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 Category of gas tightness N1 / P1 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 G70 7 cm, aerated along the whole length, without covering G60 6 cm,, aerated along the whole length, without covering or in a fully enclosed assembly with the use of ventilated fire-stop plates G30 3 cm,, aerated along the whole length, without covering G00 0 cm,, aerated along the whole length, without covering Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 Test report number 53272-1 by BSRIA August 2009 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 see enclosure H-1 fig. 15 At highly heat insulated components the space has to be set acc. to the national regulation (in Germany) DIN V 18160-1 At highly heat insulated components the space has to be set acc. to the national regulation (in Germany) DIN V 18160-1 At highly heat insulated components the space has to be set acc. to the national regulation (in Germany) DIN V 18160-1 At highly heat insulated components the space has to be set acc. to the national regulation (in Germany) DIN V 18160-1 Necessary wherever system is accessible Manufacturer s data see enclosure H-1 point 4.6 0,26 m²k/w (no confirmatory test NPD) W given (no confirmatory test NPD) W given Test report by MPA NRW No: 22 0797 6 93 of 03.09.1993 PZ TÜV Süddeutschland No. AG 1249 of 25.01.2002 No confirmatory test necessary at dry operation mode (D) Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 No confirmatory test necessary at dry operation mode (D) Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 see enclosure H-1 point: 3.1 moisture resistance approved moisture resistance approved Values / Categories Primary test Further informationen 6
EN 1856-1 Abs. xx 17.0 Resistance against rain ingress EN 1856-1 for.6.4.6 Flow resistance: 18.0 Sections of exhaust gas system EN 1856-1 for. 6.4.7.1 19.0 Pipe fittings of exhaust gas system EN 1856-1 for. 6.4.7.2 20.1 Corossion resistance EN 1856-1 for. 6.5.1 20.2 Corossion resistance EN 1856-1 for. 6.5.1 20.3 Corossion resistance EN 1856-1 for. 6.5.1 20.4 Corossion resistance EN 1856-1 for. 6.5.1 21.0 Frost and dew resistance EN 1856-1 for. 6.5.3 given Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 acc. to EN 13384-1, R = 1 mm Normative value see enclosure H-1 table 1 V3 V3 V2 V2 given acc. to EN 1856-1 Manufacturer s data considering EN 13384-1 comment MPA NRW No. 31 000 1988 of 01.07.04 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 comment MPA NRW No. 31 000 1988 of 01.07.04 Test report by TÜV Süddeutschland Bau und Betrieb No: A 1255-00/04 of 31.03.2004 normative value 22.0 Dangerous substances No dangerous substances Manufacturer s data Deutsche Rockwool EGsafety data sheet acc. to TRGS 220 of 06.03.2002 23.0 Conventional installation drawings of exhasut gas system 24.0 Mounting of connecting elements 25.0 Installation of sections or fittings, supports and accessories 26.0 Flow direction: Installation: female plug connection of inner tube pointing upward! see enclosure H-1 table 1 Manufacturer s data see enclosure H-1 fig. 17 and 18 Manufacturer s data see enclosure H1 point 5.3 Manufacturer s data see enclosure H-1 fig. 17 and 18 Manufacturer s data see enclosure H-1 point 5.2.7 and 5.3 27.0 Storage conditions No corrosive atmosphere Manufacturer s data see enclosure H-1 point 5.1.4 28.0 Installation of necessary No existing Manufacturer s data gaskets: 29.0 Installation guidelines for seperatly delivered components All components preconvertioned Manufacturer s data Lfd. NR Features and requirements acc. Values / Categories Primary test Further informationen 7
EN 1856-1 Abs. xx 30.0 Minimum clearance of maximum external diameter of exhaust gas system from inner walls of noncombustible ductwork round in round 1cm round in angular 1cm (GE) Germany (FR) France (AT) Austria (NO) Norway (FI) Finland (LU) Luxemburg (IE) Ireland (SK) Slovakia (PT) Portugal (SLO) Slovenia (HU) Hungary (BE) Belgium (CH) Switzerland (IT) Italy (SE) Sweden (GR) Greece (GB) Great Britain (IS) Island (ES) Spain (TR) Turkey (CZ) Czech (PL) Poland Manufacturer s data Application acc. to German application guideline DIN V 18160-1 and firing regulations For all countries indicated the national application regulations have to be considered National regulations for minimum clearance have to be considered (DK) Dennmark (BG) Bulgaria (SLO) Slovenia (CZ) Czech (EE) Estonia (LV) Latvia (LT) Lituania (NL) Nederland 31.0 Position of cleaning and inspection openings: (GE) Germany (FR) France (AT) Austria (NO) Norway (FI) Finland (LU) Luxemburg (IE) Ireland (SK) Slovakia (PT) Portugal (SLO) Slovenia (BE) Belgium (CH) Switzerland (IT) Italy (SE) Sweden (GR) Greece (GB) Great Britain (IS) Island (ES) Spain (TR) Turkey (CZ) Czech Application acc. to German application guideline DIN V 18160-1 and firing regulations For all countries indicated the national application regulations have to be considered (HU) Hungary (PL) Poland (DK) Dennmark (BG) Bulgaria (SLO) Slovenia (CZ) Czech (EE) Estonia (LV) Latvia (LT) Lituania (NL) Nederland 32.0 Positioning of the type identification plates 33.0 Regulations and limitations for outer casings and coverings: Only not combustible coatings / coverings; resistance against steamdiffusion smaller than exhaust gas system or back ventilation Normativ DIN V 18160-1 see enclosure H-1 point 5.1.3 Manufacturer s data see enclosure H-1 acc. to national regulations DIN V 18160 (in Germany) part 1 for. 7.2.3 building products for outer shell of firing range L90 Lfd. NR Features and requirements acc. Values / Categories Primary test Further informationen 8
EN 1856-1 Abs. xx 34.0 Cleaning method or cleaning devices: Suitable sweeping device made of stainless steel or plastic 35.0 Recommendation for condensate deduction (GE) Germany (BE) Belgium (FR) France (CH) Switzerland (AT) Austria (IT) Italy (NO) Norway (SE) Sweden (FI) Finland (GR) Greece (LU) Luxemburg (GB) Great Britain (IE) Ireland (IS) Island (SK) Slovakia (ES) Spain (PT) Portugal (TR) Turkey (SLO) Slovenia (CZ) Czech (HU) Hungary (PL) Poland (DK) Dennmark (BG) Bulgaria (SLO) Slovenia (CZ) Czech (EE) Estonia (LV) Latvia (LT) Lituania (NL) Nederland Manufacturer s data see enclosure H-1 point 5.1.3 Application acc. to see enclosure H-1 German application point 5.8 guideline DIN V 18160-1 and firing regulations For all countries indicated the national application regulations have to be considered Requirements to bonnets: 36.0 Flow resistance EN 1856-1 for. 6.4.7.3 given TÜV Süddeutschland Bau und Betrieb of 21.07.03 see enclosure H-1 table 1 37.0 Protection against rain ingress EN 1856-1 for. 6.4.8.1 Manufacturer s data (no confirmatory test necessary) 38.0 Aerodynamic behaviour EN 1856-1 for. 6.4.8.2 Manufacturer s data (no confirmatory test necessary) 9
Enclosure H-1 System dw-eco dw-eco 304 / dw-eco 316 (Insulation 25 mm) PLANNING AND MOUNTING INSTRUCTIONS FOR DOUBLE WALL EXHAUST GAS SYSTEMS 1.0 Introduction The jeremias double wall chimneys and exhaust gas systems are designed for a wide field of applications. We have systems for all regular firing installations as well as for drying-, industry plants and ventilating systems, air heater, ovens, open fireplaces and tile stoves. Due to the multitude of different system components it is possible to construct many different mounting situations. The double wall jeremias systems mark out through the simple handling and thus short installation periods. The systems consist basically of a 0.4/0.5 mm strong outer layer made of stainless steel AISI 304 (DIN 1.4301), a high-strength mineral wool insulation (standard insulation strength 24 mm) as well as a 0.4/0,5 mm strong interior layer made of high-corrosion resistant stainless steel AISI 304 / AISI 316L (DIN 14301 / DIN 1.4571-1.4404). The wall thickness of the outer layer guarantees a high bending and buckling resistance and thus a high bulding height without intermediate supports. The surface of the outer layer is standard bright finished (IIID). Other surfaces can be delivered on request, eg. mat, brushed, coated or covered with copper. The insulating mats between the layers are pressed very strong. Due to this type of assembly the heat transfer is excluded of the exhaust gas leading pipe to the carrying exterior pipe. The interior pipe which has contact with the exhaust gas consists of stainless steel AISI 304 / AISI 316L (DIN 14301 / DIN 1.4571-1.4404). All longitudinal seams are TIG gas-shielded welded and passivated. Thus the highest possible corrosion resistance is given. 10
2.0 Double wall systems - Overview 2.1 System dw-eco 316 (T600 N1 D) Exhaust gas system for all conventional firing installations in dry and negative pressure operation mode. Field of application: open fireplaces, tile stoves, ovens, oil- and gas boilers, pellet-boilers etc. The mensuration of the cross sectional area acc. to EN 13384 has to assure that the temperature of the interior wall of the system s upper end at a constant temperature os above the water vapour dew point of the exhasut gas. Classification acc. to EN 1856-1: Exhaust gas system EN 1856-1 T600 - N1 - D Vm-L50040 G(70) 2.2 System dw eco 316 (T450 N1 D) (fully enclosed arrangement) Exhaust gas system for all conventional firing installations in dry and negative pressure operation mode, soot fire resistant. Field of application: open fireplaces, tile stoves, ovens, oil- and gas boilers, pellet-boilers etc. The mensuration of the cross sectional area acc. to EN 13384 has to assure that the temperature of the interior wall of the system s upper end at a constant temperature os above the water vapour dew point of the exhasut gas. Ventilated along the whole length or in a fully enclosed assembly with ventilated fire-stop-plates. 60 mm to combustible (BS 476-20) Classification acc. to EN 1856-1: Exhaust gas system EN 1856-1 T450 - N1 - D Vm-L50040 G(60) 2.3 System dw-eco 316 (T200 P1 W): Exhaust gas system for oil- and gas firing installations in moist and positive and negative operation mode. Field of application: oil- and gas boilers, condensing furnace, ventilating systems in positive pressure, BHKW, spare current source, etc. The certificate that the temperature of the interior wall of the system s upper end is above the water vapour dew point temperature of the exhaust gas at a constant temperature can be abandoned. Classification acc. to EN 1856-1: Exhaust gas system EN 1856-1 T200 - P1 - W Vm-L50040 O(00) 3.0 Brief summary / wording for biddings 3.1 SYSTEM dw eco: Double wall insulated chimney- or rather exhaust gas system made of stainless steel, brand jeremias. Components of the system dw-eco 316 are identic, the different system identifications are due to the different fields of application. Through insertion of a three-lip sealing into a spreaded male plug-in connection the system is positive pressure tight. (P1, Maximum admissible positive pressure 200 Pa. Maximum admissible working temperature 200 C) Chimney- or rather exhaust gas systems made of industrial produced, double wall stainless steel system components for attaching on the veneer, for mounting into buildings with or without ductworks which correspond to the fire prevention. Exhaust gas system made of highly-alloyed, austenitic stainless steel AISI 316L (DIN 14301 / DIN 1.4571-1.4404-14539) longitudinal seams are gas-shielded welded and passivated TIG welding system. The production is external controlled by an independent testing laboratory; the observance of constant performance is assured by self-monitoring. The systems dw-eco 316 (T600 N1 D) are applicable for connection on conventional firing installations, for exhaust gas which accure through combustion of gas, fuel oil EL or solid fuels (timber, coke, peat, carbon). System for dry operation mode, conduction of the exhaust gas in negative pressure wit a maximum admissible constant temperature of 600 C, tested with a temperature of 1000 C in the soot resistance test. Interior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 316L (DIN 14301 / DIN 1.4571-1.4404) exterior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 304 (DIN 1.4301). The 11
material strength offers optimal safety against bending and buckling and the connection of the single elements follows by plug-in connections and locking bands against scrolling and shifting. The systems dw-eco 316 (T450 N1 D) are applicable for connection on conventional firing installations, for exhaust gas which accure through combustion of gas, fuel oil EL or solid fuels (timber, coke, peat, carbon). System for dry operation mode, conduction of the exhaust gas in negative pressure wit a maximum admissible constant temperature of 450 C, tested with a temperature of 1000 C in the soot resistance test. Addicionally testet in a fully enclosed arrangement specified in BS EN 1859:2000 including ventilated fire-stops Interior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 316L (DIN 14301 / DIN 1.4571-1.4404) exterior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 304 (DIN 1.4301). The material strength offers optimal safety against bending and buckling and the connection of the single elements follows by plug-in connections and locking bands against scrolling and shifting. The systems dw-eco 316 (T400 N1 W) are applicable for connection on conventional firing installations, for exhaust gas which accure through combustion of gas, fuel oil EL or solid fuels (timber, coke, peat, carbon). System for dry or wet operation mode, conduction of the exhaust gas in negative pressure wit a maximum admissible constant temperature of 400 C Interior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 316L (DIN 14301 / DIN 1.4571-1.4404) exterior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 304 (DIN 1.4301). The material strength offers optimal safety against bending and buckling and the connection of the single elements follows by plug-in connections and locking bands against scrolling and shifting. The systems dw-eco 316 (T200 P1 W) are applicable for connection on conventional firing installations, for exhaust gas which accure through combustion of gas, fuel oil EL or solid fuels (timber, coke, peat, carbon). System for wet or dry operation mode, conduction of the exhaust gas in positive and negative operation mode Through insertion of a three-lip sealing into a spreaded male plug-in connection the system is positive pressure tight, with a maximum admissible positive pressure of 200 Pa and a maximum admissible constant temperature of 200 C Interior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 316L (DIN 14301 / DIN 1.4571-1.4404) exterior layer consisting of a 0.4/0.5 mm strong stainless steel AISI 304 (DIN 1.4301). The material strength offers optimal safety against bending and buckling and the connection of the single elements follows by plug-in connections and locking bands against scrolling and shifting. The interior layer of the system can expand freely as the construction of the single elements stays centred and is protected against shifting. Heat straps between interior and exterior layer are avoided with this construction. The mineral special heat insulation between interior and exterior layer (insulation thickness 25 mm) is high thermal resistant and not flammable (material class A1 according to DIN 4102). Thermal resistance class of the system at 200 C: 0,26 m²k/w Internal diameter from 80 to 600 mm. Bigger diameters on request. 4.0 Planning advice 4.1 Rating of the cross sectional area of the exhaust gas system The light cross sectional areas of the exhaust gas system have to be appointed according to the local conditions, the firing installation, the characteristics of the exhaust gas system according to EN 13384 or another approved analysis. 4.2 Values of the flow resistance of single components (basis for the mensuration of the cross sectional area) components: ζ (zeta-values) single resistance pipe tee connection 87 : 1,14 pipe tee connection 45 : 0,35 12
pipe bend 87 : 0,40 pipe bend 45 : 0,28 pipe bend 30 : 0,20 pipe bend 15 : 0,10 bonnets: (only to use in negative pressure operation mode) rain cap: 1,0 finned bonnet type Hubo : ø140 mm 0,1 / ø 150 mm 0,2 wind deflector bonnet: ø140 mm 0,1 / ø 150 mm 0,2 hurrican: 1,6 table 1: zeta values 4.3 Contact protection At an exhaust gas temperature of 200 C it can be reckoned with a surface temperature more than 70 C and thus a contact protection in the accessible area, in public buildings, at foot traffic (outside of the room where the installation has been errected) up to a height of 2 m above the floor and the chimney outer layer has to be errected. The contact protection must not hinder the back ventilation. 4.4 Mounting height of the system Maximum mounting heights and distances in m 13
fig. 1 Maximum mounting heights and distances in m ø - interior (mm) a b c d 80 4 3 53 64 100 4 3 53 64 125 4 3 53 64 150 4 3 41 60 180 4 3 38 54 200 4 3 37 49 250 2 3 32 39 300 2 1,5 27 38 350 2 1,5 24 36 400 2 1,5 22 35 500 2 1,5 16 28 550 2 1,5 16 24 600 2 1,5 15 21 table 2 14
4.4.1 Tensile strength Our exhaust gas system can be mounted hanging according to the European standard. A fig. 2 ø nominal (in mm) Medida max. A (in m) 80 20 100-125 19 150 250 18 300 16 350 15 400-600 13 table 3 15
Maximum static mounting heights and spaces clamp dw 21 Mounting heights above or spaces between (in m) clean-out opening firehole wall brackets bracket for wall fastening Nominal width in mm 80 100 115 130 150 160 180 200 225 250 300 350 400 500 550 600 64 64 64 64 60 58 54 49 44 39 38 36 35 28 28 21 64 64 64 64 60 58 54 49 44 39 38 36 35 28 28 21 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 1,5 1,5 1,5 1,5 1,5 1,5 1,5 table 4 Important advice: A wall spacer has always be mounted directly above a pipe tee piece. The wall spacers have always be mounted as near as possible to the elements. From an interior diameter of 250 mm the static wall spacer dw 45 48 for the two upper clamps have to be used to achieve a free height of 3 m. 4.5 Strength of the dowel connection in kn Cross sectional Wall brackets dw 01 Wall brackets dw 45 Wall brackets dw 21 area Interior pipe Wall space Wall space Length of Wall space Length of ( / ) 50-120 250 400 50-120 250 400 cantilever 50-120 250 400 cantilever mm mm mm mm mm mm mm m mm mm mm m 130 0,93 1,34 1,84 0,43 0,66 0,92 3,00 1,27 1,99 2,82 3,00 150 0,97 1,38 1,89 0,41 0,60 0,83 3,00 1,31 2,01 2,83 3,00 180 1,03 1,446 1,97 0,44 0,63 0,86 3,00 1,48 2,22 3,09 3,00 200 0,88 1,18 1,56 0,47 0,66 0,89 3,00 1,37 2,00 2,75 3,00 250 0,96 1,27 1,66 0,53 0,72 0,95 3,00 0,88 1,27 1,71 1,50 300 1,04 1,36 1,76 0,59 0,78 1,01 3,00 0,94 1,31 1,74 1,50 350 1,12 1,46 1,86 0,67 0,87 1,10 3,00 1,05 1,41 1,84 1,50 400 1,21 1,55 1,97 0,71 0,90 1,13 3,00 0,93 1,21 1,55 1,50 450 1,30 1,65 2,08 0,77 0,96 1,18 3,00 1,09 1,40 1,78 1,50 500 1,30 1,63 2,02 0,83 1,02 1,24 3,00 1,10 1,39 1,74 1,50 600 1,48 1,82 2,23 0,95 1,14 1,36 3,00 1,25 1,54 1,89 1,50 Number of dowel per 4 4 4 4 4 4 2 2 2 support table 5 Important advice to the table of dowel-connection strength: The dowel-connection strength in the table is the angular tensile force per dowel. The wall space is allowed to be up to 40 cm. The dowel strengths are valid at heights above territory up to 20 m. For heights above territory up to 8.00 m a reduction factor of 0.63 has to be observed. For heights above territory between 20.00 m and 100.00 mm a extension factor of 1.38 has to be observed. At wall spaces >40 cm special attachments / wall brackets are to be used according to the static conformatory test. 16
4.6 Minimum space to combustible materials in the upright part At usage as exhaust gas line a minimum dimension of 60 mm at 450 C or rather 70 mm at 600 C has to be kept if solid fuels are used. At usage with gas fuels a minimum dimension of 30 mm at 400ºC, measured on the outer layer of the exhaust gas system, has to be kept. If the thermal resistance of the close-by flammable component (eg. at high-thermal isolated framehouse) exceeds 2,5 m² k/w, the light space has to be recalculated. If the value is not exceeded, the below listed values are valid. At wall penetration the local regulations are valid (building regulations). space dimension xx see table XX exhaust gas system dw gap is aerated along the whole length XX eg. timber fig. 3 dw eco 600-G dw eco 450-G dw eco 400-O dw eco 200-O xx 70 mm xx 60 mm xx 30 mm xx 00 mm For further space regulations see national building regulations, (eg. in Germany DIN V 18160-1) 17
5.0 Mounting instructions 5.1 General information 5.1.1 Before mounting: Make sure that ambient and combustion air are not containment with chlorinated hydrocarbons. Never let system components get in any contact with ferritic or with low-grade materials. Handle individual components with ultimate care and make sure that instructions below are followed: o Suitable storage location on building site. o Store components horizontally or protect them against falling over when storing them standing upright. o Unwrap the components shortly before mounting only. o Protect the components constantly against sparking and dirt. 5.1.2 During mounting: Injuries can be avoided by wearing suitable utility gloves. For shortening or deburring component parts use high-grade steel tools only. 5.1.3 After mounting: The exhaust gas system ID-plate should be positioned well-visibly and permanently, securely fixed near the exhaust gas outlet. For conventional cleaning of exhaust gas systems please use adequate cleaning utensils/brushes (stainless steel/plastics).. At combustion of timber (dw 400 N1 or rather dw 600 N1) it has to be observed that the timber is nature left not coated or impregnated. It is not allowed to combust press boards, domestic refuse etc. 5.1.4 Storage conditions The system s component parts have to be protected against dirt and should be stored in a dry place and in their original wrapping/packaging. 5.2 Components 5.2.1 Wall brackets made of stainless steel: At support of the chimney at a carrying wall. Mounting is possible blade downwards and blade upwards. You have to use wall brackets which are stable enough For the mounting heights mentioned in table 2! The following wall brackets are suitable for the mentioned mounting heights in table 2: dw 01 / dw 02 / dw 049 fig. 4: mounting base plate with lateral condensate outlet and upward wall bracket fig. 5: mounting base plate with condensate outlet at bottom and downward wall bracket 18
5.2.2 Telescopic support: At support of chimney at bottom the height of the support is adjustable. fig. 6: mounting with telescopic support 5.2.3 Concrete pedestal: At mounting on a concrete pedestal a base plate for pedestal mounting has to be used. fig. 7: Mounting on base plate for pedestal mounting 19
5.2.4 Base plate The insulated base plate with lateral condensate outlet or below for connection to the drainage pipe has to be armed on the support. The open base plate is used as base plate for intermediate support or as direct bonnet of the chimney system on a nozzle (eg. open fireplace, industrial plant). 5.2.5 Element with clean-out element The element with clean-out opening is set on the base plate. The position of the clean-out and inspection opening has to be planned according to the valid standards or rather the local regulations. (see fig. 10). 5.2.6 Connection element to the upright part The connection of the connection line to the exhaust gas system has to effect with the pipe tee connection 87 or the pipe tee connection 45. (fluidic more favourable because of low zeta-value see table 1) pipe tee connection 87 pipe tee connection 45 with pipe bend 45 Fig. 8: connection to vertical exhaust gas system 20
5.2.7 Straight pipe element The straight pipe elements are available with 1000 mm, 500 mm and 250 mm. Every component has to be mounted that the nozzle of the interior pipe is above or rather in flow direction of the exhaust gas. Every surge is protected by a locking band. 5.2.8 Attachment The wall bracket act as fastening of the exhaust gas line at the wall or at the steel-support construction. The rigid wall spacer has a wall space of 50 mm. The adjustable wall spacers are used at bigger wall spaces. Basically a wall spacer has to be attached above every pipe tee piece. The maximum space between the single attachments and the dowel-connection strength has to be observed at every wall attaching bands (see table 4 and 5). The attachment should be mounted near to a element surge. 21
5.2.9 Intermediate support If the maximum mounting heights are exceeded (see fig. 1 and table 2), the intermediate supports which should be stable enough are to be considered to catch the demand. This occures through the stainless steel wall brackets and the base plate for intermediate support (see fig. 10). end cap Wall bracket wall brackets base plate for intermediate support straight pipe element 1000 / 500 / 250 wall spacer pipe tee connection 87 element with cleanout opening base plate wall brackets fig. 10: mounting with intermediate support 22
5.2.10 Flashing kit Flashing kits are available for all slopes (with grading of 10, with sealing areas made of stainless steel or lead). These guarantee the temperature-independent linear expansion of the exhaust gas line. The storm collar (included in delivery) has to be screwed on the exhaust gas leading element and to be sealed. (see fig. 11) end cap storm collar flashing kit fig. 11: flashing kit 5.3 Mounting of the elements All components have to be mounted that the nozzle of the interior pipe is at the top or rather in the direction of flow of the exhasut gas, while the nozzle of the exterior pipe has to show converse to the flow direction of the exhaust gas. Every surge is protected by a locking band. 5.4 Mounting above the roof At planning of the exhaust gas line the minimum height above the roof has to be obtained. The double wall systems of jeremias can be executed freestanding up to Ø 300 mm, 3.00 m or rather from Ø350 mm Ø 400 mm 2.5 m from the last attachment. Should the height above the roof be higher than 3,00 m a cantilever is necessary ( see fig. 12 ). fig. 12: mounting with cantilever 23
5.5 Interior systems At interior mounted systems the ventilated element with integrated exhaust air leading can be mounted as penetration (see fig. 13). Should the height above the roof be higher than 3.00 m beyond the last attachment, the 3-point-guy wire bracket can achieve a higher mounting. fig. 13: mounting ventilated element with integrated exhaust air leading 5.5.1 Construction examples fig. 14a: inlying system fig. 14b: inlying system 24
5.5.1 Construction examples fig. 14c: inlying system 25
Regulations for covering inlying exhaust gas systems, type jeremias dw eco for the following countries: (GE) Germany (FR) France (AT) Austria (NO) Norway (FI) Finland (LU) Luxemburg (IE) Ireland (SK) Slovakia (PT) Portugal (SLO) Slovenia (HU) Hungary (DK) Dennmark (SLO) Slovenia (EE) Estonia (LT) Lituania (BE) Belgium (CH) Switzerland (IT) Italy (SE) Sweden (GR) Greece (GB) Great Britain (IS) Island (ES) Spain (TR) Turkey (CZ) Czech (PL) Poland (BG) Bulgaria (CZ) Czech (LV) Latvia (NL) Nederland If the exhaust gas system is errected inside of a building, the exhaust gas system has to be encircled with a ductwork corresponding to the construction on fig. 14b and 14c as far as the particular national or rather regional building regulations require this. Material to build the ductwork or rather the outer layer: Ei90 (L90/F90) Exterior layer acc. to DIN V 18160-1, eg.: - fittings made of light-weight concrete according to DIN 18150-1* - fittings made of light-weight concrete according to DIN 18147-2 with a wall thickness 5,0 cm - clay bricks according to DIN 105-1 and DIN 105-3* except of vertically perforated bricks l C with a wall thickness 11,5 cm - lime sand bricks according to DIN 106-1* with a wall thickness 11,5 cm - refinery block according to DIN 398 with a wall thickness 11,5 cm - gas concrete building block according to DIN 4165* with a wall thickness 10,0 cm - hollow building block made of light-weiht concrete according to DIN 18151* with a wall thickness 17,5 cm - full block made of light-weight concrete according to DIN 18152* with a wall thickness 11,5 cm ( * ) or rather possibly succeeding standards 26
5.6 Inclined run If the exhaust gas system is to be moved, the maximum dimensions of the following drawing (s. fig. 15) should be observed. 1 1 1 max. 892mm max. 1733mm max.3000mm max.3000mm max.3000mm 1 1 1 max. 2474mm Inclined run 87 1 1 1 Attachment with Wall bracket dw 20-24 fig. 15: mounting with inclined run Please observe that the clean-out openings have to be according to the national regulations. 27
5.7 Mouth The end cap should be used as finishing part (see fig. 11) because of flow-technical reasons. The rain water which enters through the free opening runs down the stainless steel chimney and is disposed through the condensate line. 5.7.1 Bonnets on exhaust gas systems 1,0 / 1,5 0,1 / 0,2 0,1/ 0,2 1,6 ζ ( zeta value) ζ ( zeta value) ζ ( zeta value) ζ ( zeta value) fig. 16: bonnets 5.8 Connection pipe It is absolutely necessary to install the connection piping with an inclination of minimum 3 towards flow direction to deduce possible condensate optimal. If condensate must not reach into the boiler, an element with condensate outlet and syphon has to be mounted beyond the boiler socket. 28
5.9 Mounting examples Inlying wall mounting Outer wall mounting 7 (1) telescopic support (2) pipe bend 45 4 3 (1) insulated base plate (3) ventilated element with outlet air (2) element with clean-out opening 6 (4) storm collar (3) pipe tee connection 45 2 (4) adaptor dw-ew 5 (5) locking band (6) wall spacer 4 3 1 (7) end cap 2 1 Outer wall mounting on console Outer wall mounting on foundation (1) wall brackets (2) element with cleanout opening (3) pipe tee connection 87 6 5 (1) element with clean-out opening (2) pipe tee connection 87 (3) locking band 5 4 3 (4) pipe bend 87 with inspection opening (5) locking band (6) wall spacer 4 3 2 1 (4) straight pipe element 1000mm (5) wall spacer 2 1 fig. 17: mounting examples 29
6.0 Overview - components end cap straight pipe element locking band straight pipe element adaptor ew-dw / dw-ew pipe tee connection 87 base plate with condensate outlet for pedestal mounting element with inspection door base support with lateral condensate outlet fig. 18: component overview 30
Anex H-2 Installation Instructions for UK: Ventilated Fire-stop Plate for Use with Solid Fuel Applications according to the BS 4543 BS EN 1856-1 - DW ECO 316 T450 N1 D V3 L40040 G(60) BSRIA test report 53272-1 1-fully enclose arrangement specified in BS EN 1856-1 including fire-stops 2nd floor enclosure flue 1st floor ventilated firestop plate A typical enclosure construction is a wood frame covered with plasterboard (min. 12mm) We recommend the use of an inspection opening door in the enclosure to inspect the ventilation of the assembly. 2-Firestop Plate enclosure top firestop plate bottom firestop plate air gaps wood beam For pass through the floor, please refer to BS 4543. 31
Put the first half fire-stop plate on the bottom of the floor. Fix the plate with screws on the wood beams. Build on the chimney elements through the floor in such way, that no connection (locking band) is arranged within the ceiling. 3-Ventilated Fire-Stop plate design ØA B 130 330 150 350 165 365 170 370 180 380 190 390 200 400 210 410 230 430 250 450 300 500 350 550 400 600 450 650 500 700 550 750 600 800 650 850 4-Mounting example: 32
Please remember that 60mm is the necessary separation from combustible materials, when the product is installed in the fully enclosed arragement specified in BS EN 1859:2000 including fire stops Anex H-3 DWEC.013-014-015 Straight lenght 1.000 mm.- 500 mm. 250 mm. 33
ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 L 250 L1 500 L2 1000 DWEC.544 Straight lenght adjustable370-500 mm. DWEC.545 Straight lenght adjustable 550-900 mm. DWEC.530 Silencer (dry use) 34
ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 35
DWEC.534 Silencer (wet use) ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 ØB 300 350 400 450 600 675 750 800 875 950 C 720 770 970 1020 1120 1220 1470 D 500 550 750 800 900 1000 1250 DWEC.016 Bend 15º A 89 90 92 93 95 96 98 103 106 110 114 116 120 123 36
DWEC.017 Bend 30º A 98 100 104 107 111 113 120 127 134 140 147 154 160 167 DWEC.018 Bend 45º A 107 111 116 121 128 132 142 152 163 173 184 194 204 215 37
DWEC.064 Bend 87º A 169 179 191 202 217 226 250 274 297 321 345 369 392 416 DWEC.060 Bend 90º A 173 183 196 208 223 233 258 283 308 333 358 383 408 433 38
DWEC.012 TE 135º ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 B 350 380 410 450 490 520 590 660 730 800 870 950 1025 1100 C 110 115 117 125 130 136 145 155 166 176 186 200 212 225 D 237 261 291 321 357 382 442 502 563 623 683 744 804 865 DWEC.011 TE 87º ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 B 290 310 335 360 390 410 460 510 560 610 660 730 780 830 C 148 159 172 185 201 211 238 264 291 315 341 377 402 430 D 138 149 162 175 191 202 228 254 281 307 333 360 386 412 39
DWEC.317 TE 90º ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 B 280 330 380 450 500 600 660 730 780 830 C 135 145 158 170 185 195 220 245 270 295 320 345 370 395 DWEC.543 Inspection element 40
DWEC.087 Smoke temperature control element L 70 100 150 250 DWEC.068 Inspection element with door 40 Pa A 330 360 400 500 D 80 100 130 150 200 41
DWEC.549 Inspection element with door 200 Pa A 330 360 400 500 D 80 100 130 150 200 DWEC.551 Teecap ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 42
DWEC.044 Teecap with drain ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 DWEC.032 Conical Terminal ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 DWEC.526 Anti rain terminal 43
ø 80 100 125 150 180 200 250 300 350 400 øa 130 150 175 200 230 250 300 350 400 450 øb 160 200 260 300 360 400 500 600 700 800 H 240 240 265 285 310 320 350 395 420 450 C 20 30 35 DWEC.527 Anti wind terminal ø 80 100 125 150 180 200 250 300 350 400 øa 130 150 175 200 230 250 300 350 400 450 øb 160 200 260 300 360 400 500 600 700 800 H 255 255 280 300 325 335 365 410 435 465 H1 150 150 175 195 220 230 260 275 300 330 44
DWEC.532 Horizontal terminal with bird protection grill ~B ~8 ~15 ØA Ø 60 70 90 ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 B 136 148 162 177 184 195 224 253 282 311 340 369 398 426 DWEC.533 Horizontal terminal ~B ØA Ø 60 70 90 ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 B 136 148 162 177 184 195 224 253 282 311 340 369 398 426 45
ZUWA 045 Locking band ØA 130 150 175 200 230 250 300 350 400 450 500 550' 600 650 ZUWA 556 Adjustable wall bracket 50-80 mm ØA 50 ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 46
ZUWA 546 Adjustable wall bracket 50-150 mm. ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 A 240 260 285 310 340 360 410 460 510 560 610 660 710 760 B 225 265 325 400 430 475 ZUWA 547 Adjustable wall bracket 150-250 mm. ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 A 240 260 285 310 340 360 410 460 510 560 610 660 710 760 B 325 365 425 500 575 47
ZUWA 548 Adjustable wall bracket 250-350 mm. ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 A 240 260 285 310 340 360 410 460 510 560 610 660 710 760 B 425 465 525 600 675 ZUDA 042 Guy wire bracket 48
ZUWA 062 Level bracket ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 DWEC 379 Adjustable wall support A 175 195 220 245 275 295 345 395 445 495 545 595 645 695 B 500 535 565 615 665 715 765 C 217 255 265 285 315 335 385 435 485 535 585 635 685 735 49
ZUDA 550 Roof support DWEC 006 Base support with drain A 160 180 205 230 260 280 330 380 430 480 530 580 630 680 50
ZUDA 072 Fire stop plate 0º ØA 137 157 182 207 237 257 307 357 407 457 507 557 607 657 B 433 453 478 503 533 553 603 653 703 753 803 853 903 953 ZUDA XXX Ventilated fire-stop plate ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 B 330 350 375 400 430 450 500 550 600 650 700 750 800 850 51
ZUDA 307 Storm collar / embellisher ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 Boiler adaptor ØA 130 150 175 200 230 250 300 350 400 450 500 550 600 650 52
Enclosure H-3 The exhaust gas system has to be marked with the following type identification plate: Warning: This sign must not be covered up or removed! Producer: Gas exhaust system: Fa. jeremias España SA CE-Nr. Of Certification: 0036 CPD 9174 030 Product designation: jeremias dw-eco 316 / Twin wall system 0.1 dw-eco 316 UNE EN 1856-1 T600 - N1 - D V3 L50040 G(70) 0.2 dw-eco 316 UNE EN 1856-1 T450 - N1 - D V3 L50040 G(60)* 0.3 dw-eco 316 UNE EN 1856-1 T400 - N1 - W V2 L50040 O(30) 0.4 dw-eco 316 UNE EN 1856-1 T200 - P1 - W V2 L50040 O(00) Nominal diameterl: please indicate ø... mm Thermal resistance: 0,26 m²k/w **Distance from combustible materials- 00 mm / 30 mm / 60* mm / 70 mm ventilated Construction company: Date of instalation: *Please remember that 60mm is the necessary separation from combustible materials, when the product is installed in the fully enclosed arragement specified in BS EN 1859:2000 including fire stops (BSRIA Test report 53272-1) **acc. To L.B.O (national building regulations) 53
CE marking on product / packaging Section of exhaust gas system: 0036 jeremias España SA P.I. Zubieta 3 U.I. 11 48340 Amorebieta 05 CPD 9174 030 EN 1856-1 0.1: T600 N1 D V3 L50040 G70 0.2: T450 N1 D V3 L50040 G60 0.3: T400 N1 W V2 L50040 O30 0.4: T200 P1 W V2 L50040 O00 54