Mounting instructions Directions for use ACROBAT SWING STAND MODEL Stand lamps: Mach 120... Mach 120F... Mach 130... Mach 130F... Mach LED 120... Mach LED 120F... Mach LED 130... Mach LED 130F... Order No. 120 110 1300 Order No. 120 220 1300 Order No. 130 120 1300 Order No. 130 230 1300 Order No. 120 310 1300 Order No. 120 420 1300 Order No. 130 330 1300 Order No. 130 430 1300 GmbH u. Co., Flossmannstrasse 28, D-85560 Ebersberg Tel.: +49 (0)8092 2093 0, Fax +49 (0)8092 2093 50 Internet: www.dr-mach.com, E-mail: info@dr-mach.de 59860003 Edition 13 22.12.2011 / Bak Page 1/22
List of contents 1. Safety instructions... Page 3 2. Installation summary stand lamps... Page 4 3. Mounting instructions... Page 5 3.1 Mounting the stand... Page 5 3.1.1 Mounting the stand foot... Page 5 3.1.2 Mounting the stand tube to the stand foot... Page 6 3.2 Mounting the spring arm and the lamp head... Page 7 3.2.1 Mounting the spring arm to the stand tube... Page 7 3.2.2 Mounting the lamp head to the spring arm... Page 8 3.3 Installation of the stand... Page 10 4. Cleaning... Page 10 5. Maintenance... Page 10 5.1 Periodical maintenance work... Page 10 5.2 Changing the fuses (Mach 130 and Mach 130F only)... Page 11 5.3 Changing the power supply (LED 120 and LED 130 only)... Page 12 5.4 Adjusting the spring force... Page 13 5.5 Maintenance of the securing segment... Page 13 6. Data... Page 14 6.1 Technical data... Page 14 6.2 Environmental conditions... Page 15 7. Disposal... Page 15 8. CE- mark... Page 15 9. Dimensions and range of movement... Page 16 10. Spare parts... Page 17 11. Spare parts list... Page 19 Appendix to the mounting instructions 59860003 (toroidal transformer)... Page 20 59860003 Edition 13 22.12.2011 / Bak Page 2/22
1. Safety instructions The stand foot must not be connected to the mains, until it has been fully assembled and installed. Connect the stand only to a correctly installed socket with earthing contact. The socket used must be installed according to the requirements of IEC and VDE 0107. This device is not suitable for use in hazardous locations. The devices are not suitable for use in combustible blends of anaesthesia agents with oxygen or nitrous oxide. Repairs to the stand and special installation work on the sliding contacts should only be carried out by ourselves or a company expressly authorised by ourselves. The manufacturer is only responsible for operational safety of the stand foot when repairs and modifications are carried out by his own staff or by persons who guarantee compliance with the safety regulations. The manufacturer is not responsible for damage to persons or property caused by incorrect or improper use, or when used for incorrect purposes. General information These installation instructions must be kept at hand together with the relevant operating instructions for consultation at any time. The stand is designed for carrying and positioning of medical examination lamps up to a max. weight of 3kg and to supply the lamps with electricity. The stand is available: with built-in transformer 22,8V sec.; 50/60Hz without transformer 230V; 50/60Hz The output voltage of the transformer is not adjustable. The device is designed for continuous operation. Make sure, that the maximum load does not exceed 3kg. Please read these mounting instructions and directions for use carefully before working with the device. In this way you will profit from all advantages of the device and save yourself and other persons from harm. 59860003 Edition 13 22.12.2011 / Bak Page 3/22
2. Installation summary stand lamps Type 1: Mach 120; Mach 120F Type 2: Mach 130; Mach 130F 1 Stand type 1 has a built-in transformer 230V / 22,8V 90W and is delivered in combination with the lamp Mach 120/120F. The transformer is positioned in the transformer housing 1 on the stand base. Stand type 2 has no built-in transformer, it is delivered in combination with the lamp Mach 130/130F. The transformer is positioned in the lamp head. 59860003 Edition 13 22.12.2011 / Bak Page 4/22
3. Mounting instructions 3.1 Mounting the stand 1 Extent of supply for stand foot: 1 stand foot 1 stand tube 1 spring arm 2 3 Mounting accessories: 2 antistatic rollers with brakes 2 rollers without brakes 1 colour foil 2 plastic half-rings 1 plastic bushing 1 security segment 1 washer 1 retaining ring 1 pliers for retaining ring 6 4 5 3.1.1 Mounting the stand foot To mount the stand foot proceed as follows: Guide the two antistatic rollers 1 with brakes through the ring terminal of the potential compensation line 2 and insert the two rollers completely into the stand foot 3. Insert the rollers without brakes completely into the stand foot. Check if the rollers are firmly fixed. Pull off the adhesive foil 4, lay colour foil into the eye-shaped depression of the stand foot and press evenly to surface. Pull off protective foil 5. 59860003 Edition 13 22.12.2011 / Bak Page 5/22
3.1.2 Mounting the stand tube to the stand foot 2 3 Nase 4 1 2 For mounting the stand tube proceed as follows: Mach 120 / Mach 120F Loosen winged screw (with lock washer) 1 at stand tube 2 and remove. Insert stand tube 2 in such a way, that the recess of tube 3 fits into the nose of stand foot 4 and tube 3 can no more be rotated. Check if the stand tube is firmly fixed. Insert winged screw (with lock washer) 1 and tighten. Caution: If the nose of the stand does not snap in and the stand tube is not fixed by the winged screw and lock washer, it is possible, that the stand tilts. 3 7 5 Nase 4 6 Mach 130 / Mach 130F The stands for Mach 130 and Mach 130F are equipped with an additional weight 5 on their bottom side. Loosen screw (with lock washer) 6 at stand tube 2 and remove. Insert stand tube 2 in such a way, that the recess of tube 3 fits into the nose of stand foot 4 and tube 3 can no more be rotated. Check if the stand tube is firmly fixed. Insert screw (with lock washer) 1 and tighten. Caution: If the stand has not be fixed properly as described above, it will tip over. 8 Nur Mach 130 8 7 4 Mach 130 only Press the plastic semi-rings 7 into the stand foot 4. Screw in recessed head screws 8 and check if the semi-rings are firmly fixed. 7 59860003 Edition 13 22.12.2011 / Bak Page 6/22
3.2 Mounting the spring arm and the lamp head 2 1 5 4 6 3.2.1 Mounting the spring arm to the stand tube For mounting the spring arm proceed as follows: Unscrew recessed head screw 1, pull off cover cap 2 and remove it by pulling it upward. Insert spring arm journal, place washer 4 and secure the spring arm with retaining ring 5. Check if the retaining ring 5 is firmly fixed. Caution: If not handled properly the retaining ring 5 gets loose and the spring arm falls off the connection. Always mount washer 4. Close electrical connection 6. Replace cover cap 2 and fix it with recessed head screw 1. 3 59860003 Edition 13 22.12.2011 / Bak Page 7/22
3.2.2 Mounting the lamp head to the spring arm ATTENTION! Notice the rated voltage information! Coupling journal Lamp bow Sticker with voltage information Each lamp has a red sticker applied near the coupling journal at the lamp bow. The sticker shows the rated voltage of the lamp. Connect the lamp only to the prescribed voltage, to avoid irreparable damage (e.g. the electrical components). Following rated voltage is usual: 22,8 V 230 V 120 V 110 V 24-28V DC After mounting the lamp take off the sticker and dispose it, otherwise it could fall down in the OT-field after some time! Attention: If the spring arm is pushed downwards (the arm is under spring tension) it may bounce up and cause harm. While mounting the lamp head no other persons are allowed to be within the swivel range of the spring arm. Note: Maximum permissible load of spring arm: 3kg! 59860003 Edition 13 22.12.2011 / Bak Page 8/22
Do not remove screw 13, it is designed to fix the sliding contact and provides earthling! 13 3 3 2 1 Attention: If the spring arm is pushed downwards (the arm is under spring tension) it may bounce up and cause harm. While mounting the lamp head no other persons are allowed to be within the swivel range of the spring arm. Mounting the lamp Mach 120/120F to the spring arm Loosen brake screw 1, so the plastic bushing 2 can be slipped easy onto the spring arm. Slip plastic bushing 2 onto the spring arm to overlap slots 3. Check if the journal 4 of the lamp is greased. Insert the greased journal 4 of the lamp and insert security segment 5 completely into slot 3, so that the security segment leads in groove 6. Rotate plastic bushing 2 by 180 up to the provided drilling for the brake screw and screw in brake screw 1 until you reach the desired brake effect for lamp head 4. Check if lamp head 4 is firmly fixed. 180 5 3 6 4 13 8 8 180 8 7 12 Mounting the lamp Mach 130/130F to the spring arm Loosen brake screw 12, so the plastic bushing 7 can be slipped easy onto the spring arm. Slip plastic bushing 7 onto the spring arm to overlap slots 8. Check if the journal 9 of the lamp is greased. Insert the greased journal 9 of the lamp and insert security segment 10 completely into slot 8, that the security segment leads in groove 11. Rotate plastic bushing 7 by 180 up to the provided drilling for the brake screw and screw in brake screw 12 until you reach the desired brake effect for lamp head 9. Check if lamp head 9 is firmly fixed. 10 12 11 9 59860003 Edition 13 22.12.2011 / Bak Page 9/22
3.3 Installation of the stand 1. Take the stand to the working place and arrest the two rollers with brakes. Caution: Do not touch damaged electrical parts. Danger of electrical shock! If you notice a damaged mains cable or plug do not plug in. Call your service number and report the damage. 2. Check if mains plug or mains cable are damaged. 3. Please check that an earthed socket is available within the working area of the lamp. The socket to be used for the lamp must be installed according to the requirements stipulated by the IEC or VDE 0107. Remark: Do not overrun any objects on the floor or the mains cable. The stand might tip over. 4. Cleaning Note: Before doing any cleaning work turn off the lamp, draw plug from mains and make sure that the lamp cannot be switched on again. Please ensure, that no disinfection liquid flows into the joints or lamp head. The surface of the stand can be easily kept clean by simply wiping with a wet cloth. You can use conventional cleaning agents. Caution: In order to prevent any damage at plastic parts do not use scouring agents or alkaline, acidic and alcoholic cleaning agents. For cleaning proceed as follows: Draw plug from mains. Wipe the surface of the stand with a wet cloth. As a cleaning agent you can use water or a soap solution (washing-up liquid). 5. Maintenance Note: Before doing any maintenance work, turn off the lamp, draw plug from mains and make sure, that the lamp cannot be switched on again. 5.1 Periodical maintenance work The following maintenance work / tests has / have to be done every six months: check on defects in paint work; check on fissures at plastic parts; check on deformation of the suspension. The following maintenance work / tests has / have to be done once a year: check the function; electrical safety test; check the suspension; 59860003 Edition 13 22.12.2011 / Bak Page 10/22
Remark: Check the fixing screw at the lower part of the stand once a year and, if necessary, adjust. Check and grease the security segment once a year. 5.2 Changing the fuses (Mach 130 and Mach 130F only) 1 The fuses are positioned inside the handle of the stand. Unplug from mains. Open the handle 1 of the stand by loosening the two fixing screws (suitable tools: slotted screwdriver 2,5x75 or screwdriver TORX TX9). 2 Remove the two fuse holders 2 and 3. 3 3 2 3 Remove the two fuses from the fuse holders 2 and 3, exchange the fuses and mount the fuse holders into the handle of the stand. Visible fuse 5x20 / 10AT / 250V A X Place cap A into the handle half. Mount the handle 1 with the two fixing screws. Attention: While mounting the handle make sure not do damage the coating of the power cord in the shown position X. 59860003 Edition 13 22.12.2011 / Bak Page 11/22
5.3 Exchanging the power supply (Mach LED 120 and LED 130 only) In case of the mobile lights LED 120 and LED 130 the power supply is located inside the handle of the mobile stand. For exchanging the power supply proceed as follows: Disconnect the light from mains. Loosen the two fixing screws of the mobile stand handle (required tool: cross-head screw-driver). Fold the handle apart. Disconnect the power supply cables from the electrical terminals. Loosen the two fixing screws of the power supply. Remove the power supply. Mount the new power supply in reverse order and connect the cables. Check the function of the light. 59860003 Edition 13 22.12.2011 / Bak Page 12/22
5.4 Adjusting the spring force Springs are wearing parts, thus the spring force can decrease in time and must be readjusted. Note: Set the spring force in such a way, that the spring arm with the lamp head holds its position at every set height. B A In case the spring arm with the lamp moves down on its own, proceed as follows: Remove lateral cover A. The adjusting screw (B) for the spring force is visible now. Push the lamp and spring arm upwards as much as possible, so the spring is without charge. Insert a slotted screwdriver into the screw B. Turn the adjusting screw to the left (anticlockwise), until the lamp holds its position at every set height. B In case the spring arm with the lamp moves up on its own, proceed as follows: Remove lateral cover A. The adjusting screw (B) for the spring force is visible now. Push the lamp and spring arm upwards as much as possible, so the spring is without charge. Insert a slotted screwdriver into the screw B. Turn the adjusting screw to the right (clockwise), until the lamp holds its position at every set height. 5.5 Maintenance of the securing segment Dismount the lamp head in reverse order of mounting (see chapter 3.2.2). Check the thickness of the segment. It must be at least 1,5mm. In case the thickness of the segment is less than 1,5mm it has to be changed. Grease the segment and the coupling journal of the lamp. Mount the lamp to the spring arm, as described in chapter 3.2.2. 59860003 Edition 13 22.12.2011 / Bak Page 13/22
6. Data Mobile stand for Mach 120 Electrical data Rated voltage depending on design Maximum power consumption depending on design Rated frequency 100 V / 120 V / 230 V 40 W / 90 W 50 / 60 Hz Fuses 5 x 20 mm, delay T Rated voltage, primary Rated power consumption-transformer Rated current of the fuses 120 V 60 VA (electronic) 1,0 A 230 V 60 VA (electronic) 0,5 A 100 V bis 127 V 60 VA (electronic) 1,25 A 213 V bis 247 V 60 VA (electronic) 0,63 A 120 V 90 VA (thoroidal) 1,6 A 230V 90 VA (thoroidal) 0,8 A Mobile stand LED 120 LED 130 Mach 120 Mach 130 Rated voltage 230V 230V 230V 230V Rated frequency 50 / 60Hz 50 / 60Hz 50 / 60Hz 50 / 60Hz Power consumption 18W 28W 50W 50W Rated current at 24V 0,64A 1,00A 2,1A 2,1A Protection class I. I. I. I. The device is not suitable for use in combustible blends of anaesthesia agents with air or for use in combustible blends of anaesthesia agents with oxygen or nitrous oxide. The device is designed for continuous operation. 59860003 Edition 13 22.12.2011 / Bak Page 14/22
6.2 Environmental conditions Operation Min. Max. Temperature +10 C +40 C Relative athmospheric humidity 30% 75% Air pressure 700hPa 1060hPa Transport / storage Min. Max. Temperature +10 C +40 C Relative athmospheric humidity 30% 75% Air pressure 700hPa 1060hPa 7. Disposal The stands do not contain any danger goods. The components of the stand should be properly disposed at the end of its shelf life. In order to respect all regulations for disposal, please contact us before disposing the product. 8. CE- mark The stands comply to the standards 93/42/EEC for medical products of the European Community s Council. 59860003 Edition 13 22.12.2011 / Bak Page 15/22
9. Dimensions and range of movement 59860003 Edition 13 22.12.2011 / Bak Page 16/22
10. Spare parts 01 02 21,22 04 21,22 03 04 06 07 Mach 120 06 07 Mach 130 10 19,20,32 09,33 08 12 11 17 18 16 13,14 59860003 Edition 13 22.12.2011 / Bak Page 17/22 15
25 23 24 30,31 28 26 29 27 59860003 Edition 13 22.12.2011 / Bak Page 18/22
11. Spare parts list Item Qty. Name EDVNO Remarks 01 1 Decorative foil 74015001 02 2 Sheet metal screw M2x9 DIN 7983 74015002 03 2 Plastic semi-circular ring 74015003 04 1 Securing sleeve 74013012 Ondal 1502738 05 06 1 Securing segment 74015006 07 1 Brake screw 74015007 08 1 Screw M3x4 DIN 966:Ni for cover 65112029 09 1 Cover RAL 5021 74015022 Halogen lights 33 1 Cover RAL 5010 74015009 LED lights 10 1 Lateral cover, left 74015010 11 1 Stopper 74015012 12 1 Handle half RAL 5021 74015013 Halogen lights 1 Handle half RAL 5010 74013118 LED lights 13 1 Four-foot base 74972002 for Mach 120 14 1 Four-foot base with weighting plate 74971002 for Mach 130 15 2 Roller 74015018 16 2 Roller with brake 74015019 17 1 Connecting cable with plug 74015020 18 1 Electronic transformer 230V/24V 80W* 67010404 Mach 120 only 19 1 Spring arm for stand 1,7 kg 74973001 for Mach 120 20 1 Spring arm for stand 3,2 kg 74973002 for Mach 130 32 1 Spring arm for stand 1,8-2,7 kg 74973007 for LED 120/130 21 1 Screw M3x10 D7985:Zn 65152045 22 1 Lock washer A3,2 65582003 23 2 Fuse holder incl. fuse T 10A L for Mach 130 24 1 Stand tube with transformer, complete 74974001 for Mach 120 25 1 Stand tube without transformer, complete 74974002 for Mach 130 26 1 Cover for toroidal transf., consisting of: - Cover, 1 piece - Clamp ring, 1 piece - PT-screw M3x4, 1 piece 27 1 Transfomer base, complete, consisting of: - Base with 2 clamps, 1 piece - Base, 1 piece - Clip, 2 pieces - PT-screw M4x30, 2 pieces Ondal 1932140 Ondal 1932281 28 1 Toroidal transformer 90W 74013099 29 1 Support plate for transformer, Ø90xØ50x1,5 Ondal 1932146 30 2 Fuses 5 x 20 mm, 0,8A time lag T 230V 31 2 Fuses 5 x 20 mm, 1,6A time lag T 120V 59860003 Edition 13 22.12.2011 / Bak Page 19/22
Appendix to the mounting instructions 59860003 Acrobat-Swing mobile stand (Mobile stand with pre-mounted toroidal transformer) This applies to mach 120 only! 1. Mounting of the half rings are not applicable. 2. To adjust the cover to the base Turn the cover clockwise. 59860003 Edition 13 22.12.2011 / Bak Page 20/22
Tighten the 2 fixing screws M4x8. Fixing screws 3. Changing the fuses To protect the transformer and the end device, the fuses are installed. WARNING! ELECTRICAL SHOCK For all maintenance work, switch off the equipment, pull out the main plug and secure it form being switched on again. The technical specification for the fuses can be found on the back side of this document and on the label inside the cover. CAUTION! Damage to the equipment Apply only the specified fuses. Change the fuses corresponding to the following steps: 1. Open the cover Loosen the screw, but do not unscrew it completely. 59860003 Edition 13 22.12.2011 / Bak Page 21/22
Push up clamp ring and cover and secure them. 2. Changing the fuses Change the broken fuse. 3. Close the cover Push up clamp ring and cover downwards. Tighten the screw. 59860003 Edition 13 22.12.2011 / Bak Page 22/22