QMP 80 QMP 100 QMP 140 PRESS-IN UNITS QMP line Overview of the different construction sizes Models Maximum force in kn > QMP 80 2,5 5 10 20 > QMP 100 30 40 50 60 > QMP 140 70 100 120 NOK RUN OK The illuminated field at the tool shows the status of the joining process.
The correct press tool for press-in, joining and forming operations The requirements to a press-in unit are multifaceted. The QMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of QMP press-in units Maintenance-free servo motor Robust square-cut stainless steel case Optimisation of the frame size by the use of a motor offset Hold force with electromechanical brake, backstop and force control Advantages of QMP press-in units Insensitive against electro-magnetic radiation due to digital data transfer Designed for press forces and pull forces Absolut measuring system eliminates the need for a reference run Illuminated field for indication of the joining status Simple programmable at the control unit or via external PC With force transducer and length/stroke measuring system QMP press-in units have a digital force transducer, is located directly in the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. oth systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the QMP series Classic Pro Control unit MultiClassic FL MultiPro FL suitable for type QMP, SMP QMP, SMP
A 1 D D A 2 A 3 D E F G D D C C C QMP 80 series A) QMP 80 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke Stroke mm Max. speed mm/s QMP 80 / XX 200 00 XX 00 00 200 200 QMP-0803002 QMP 80 / XX 300 00 XX 00 00 300 200 QMP-0803003 QMP 80 / XX 500 00 XX 00 00 500 200 QMP-0803005 Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s ) QMP 80 execution force sensor 2,5 kn / 5 kn / 10 kn / 20 kn / 25 kn Max. force kn Application area kn Force sensor 2,5 kn for QMP 80 2,5 0,4-2,5 QMP-0800002 Force sensor 5 kn for QMP 80 5 0,8-5 QMP-0800005 Force sensor 10 kn for QMP 80 10 2-10 QMP-0800010 Force sensor 20 kn for QMP 80 20 4-20 QMP-0800020 Force sensor 25 kn for QMP 80 25 5-25 QMP-0800025 Force accuracy 0,5 %
C) QMP 80 execution of the press-in unit Press / Pull / Press & Pull Force measurement Tool bracket QMP 80 execution DR in direction press DIN810 A20, Ø20H7 45 deep QMP-0801000 QMP 80 execution ZU in direction pull M20 x 1,5 40 deep QMP-0801005 QMP 80 execution DZ in direction press and pull M20 x 1,5 40 deep QMP-0801010 D) Motor force-hold-brake E) Motor offset Motor force-hold-brake MH QMP- Motor offset V2 QMP-0803105 F) Force-hold-brake G) ackstop Hold force Force-hold-brake H QMP-0803110 RS-L (for QMP 80 with V2) QMP-0803116 RS-R (for QMP 80 without V2) QMP-0803117 Accessories Portal frame for QMP 80 (according to customer specification) C-frame for QMP 80 (according to customer specification) QMP-0808000 QMP-0808500 Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS57 / QMP80 / SMP400 DSP05 5 m MK-0809005 Cable set DS57 / QMP80 / SMP400 DSP10 10 m MK-0809010 Cable set DS57 / QMP80 / SMP400 DSP15 15 m MK-0809015 Cable set DS57 / QMP80 / SMP400 DSP05 - with shielding 5 m MK-0809105 Cable set DS57 / QMP80 / SMP400 DSP10 - with shielding 10 m MK-0809110 Cable set DS57 / QMP80 / SMP400 DSP15 - with shielding 15 m MK-0809115 Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
A 1 D D A 2 A 3 D E F G D D C C C QMP 100 series A) QMP 100 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke Stroke mm Max. speed mm/s QMP 100 / XX 200 00 XX 00 00 200 200 QMP-1003002 QMP 100 / XX 300 00 XX 00 00 300 200 QMP-1003003 QMP 100 / XX 500 00 XX 00 00 500 200 QMP-1003005 Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s ) QMP 100 execution force sensor 30 kn / 40 kn / 50 kn / 60 kn Max. Force kn Application area kn Force sensor 30 kn for QMP 100 30 6-30 QMP-1000030 Force sensor 40 kn for QMP 100 40 8-40 QMP-1000040 Force sensor 50 kn for QMP 100 50 10-50 QMP-1000050 Force sensor 60 kn for QMP 100 60 12-60 QMP-1000060 Force accuracy 0,5 %
C) QMP 100 execution of the press-in unit Press / Pull / Press & Pull Force measurement Tool bracket QMP 100 execution DR in direction press DIN810 A25, Ø25H7 50 deep QMP-1001000 QMP 100 execution ZU in direction pull M24 x 1,5 55 deep QMP-1001005 QMP 100 execution DZ in direction press and pull M24 x 1,5 55 deep QMP-1001010 D) Motor force-hold-brake E) Motor offset Motor force-hold-brake MH QMP- Motor offset V2 QMP-1003105 F) Forc-hold-brake G) ackstop Hold force Force-hold-brake H QMP-1003110 RS-L (for QMP 100 with V2) QMP- RS-R (for QMP 100 without V2) QMP- Accessories Portal frame for QMP 100 (according to customer specification) C-frame for QMP 100 (according to customer specification) QMP-1008000 QMP-1008500 Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK-1009005 Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK-1009010 Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK-1009015 Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK-1009105 Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK-1009110 Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK-1009115 Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
A 1 A 2 A 3 E F D D D D C C C QMP 140 series A) QMP 140 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke Stroke mm Max. speed mm/s QMP 140 / XX 200 V2 XX 00 00 200 100 QMP-1403002 QMP 140 / XX 300 V2 XX 00 00 300 100 QMP-1403003 QMP 140 / XX 500 V2 XX 00 00 500 100 QMP-1403005 Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s ) QMP 140 execution force sensor 70 kn / 100 kn / 120 kn Max. force kn Application area kn Force sensor 70 kn for QMP 140 70 10-70 QMP-1400070 Force sensor 100 kn for QMP 140 100 20-100 QMP-1400100 Force sensor 120 kn for QMP 140 120 24-120 QMP-1400120 Force accuracy 0,5 %
C) QMP 140 execution of the press-in unit Press / Pull / Press & Pull Force measurement Tool bracket QMP 140 execution DR in direction press DIN810 A50, Ø50H7 85 deep QMP-1401000 QMP 140 execution ZU in direction pull M36 x 3 50 deep QMP-1401005 QMP 140 execution DZ in direction press and pull M36 x 3 50 deep QMP-1401010 D) Motor force-hold-brake Motor force-hold-brake MH QMP- D) Force-hold-brake E) ackstop Hold force Force-hold-brake H QMP-1403110 ackstop RS QMP-1403115 Accessories Portal frame for QMP 140 (according to customer specification) C-frame for QMP 140 (according to customer specification) QMP-1408000 QMP-1408500 Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK-1009005 Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK-1009010 Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK-1009015 Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK-1009105 Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK-1009110 Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK-1009115 Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
Technical data Press-in units of the QMP series are designed for the measurement of pulling and pressing forces. They consist out of a robust square-cut stainless steel case with a servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke). LED status report at the press-unit show the operating status and the result. Force control, position control and signal control are integrated Integrated digital parameter memory module enables error-free setup Drift-free force measurement Monitoring with envelope technology and windowing (press-in control system) Thanks to the high-precision DMS force transducer, only one measuring range is necessary Linearisation of the stroke/length (bending-up compensation) QMP 80 QMP 100 QMP 140 Product designation QMP 80 QMP 100 QMP 140 Max. force (nominal load) 2,5 5 10 20 kn 30 40 50 60 kn 70 100 120 kn Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Vertical Motor offset Vertical Motor offset Motor offset Accuracy force measurement (nom.force) 0,5 % of the final value Executions force measurement Digital load cell DR (press), ZU (pull) oder DZ (press and pull) Hold time of the nominal force max. 2,5 s / holding force via backstop RS, hold time arbitary Stroke 200 mm, 300 mm oder 500 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm Nominal speed 200 mm/s 200 mm/s 100 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force Tool bracket DR (execution press) DIN 810 A20 DIN 810 A25 DIN 810 A50 Tool bracket ZU (execution pull) M20 x 1,5 40 deep M24 x 1,5 55 deep M36 x 3 50 deep Max. weight of additional tool approx. 10 kg approx. 10 kg approx. 10 kg Weight of press with 200 mm stroke approx. 21 kg approx. 45 kg approx. 145 kg Weight of press with 300 mm stroke approx. 25 kg approx. 50 kg approx. 175 kg Weight of press with 500 mm stroke approx. 35 kg approx. 60 kg approx. 215 kg Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor) Power pack DS-H Typ 2, type 5 DS-V type 5 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz 3 x 400 VAC / 50 Hz Accessories Portal frame / C-frame Motor offset Force-hold-break / ackstop (Hold force) Lubrication set
Technical drawings QMP 80 series QMP 80 /05/10/20 Motor mounted vertical QMP 80 /05/10/20 V2 (Motor offset) and cable View A Plunger drilling DR: DIN810 Ø20H7 45 deep ZU: M20x1,5 40 deep 25 Mounting surface 84 67 C A Ø60h6 Ø40 Ø35.5h6 View C 36 50 20 ±0,2 80 90 125 110 177 Dim. Dim. A 10 96 ±0,5 Starting point stroke (length measurement) M12 (3x120 ) (In execution DR position is undefined) M10-20 25 deep (4x) PCD-Ø80 ±0,2 Ø54 15 75 80 99 Plunger drilling DR: DIN810 Ø20H7 45 deep ZU: M20x1,5 40 deep 25 Mounting surface View A 90 ±0,2 Ø60h6 Ø40 Dim. 96 ±0,5 Ø35.5h6 187,5 ±0,2 218,6 110 75 Starting point stroke (length measurement) View A 20 ±0,2 90 50 40 80 144 ±0,2 125 ±0,2 Ø65,19 97,5 10 65 Ø76 150 116,5 ±2 Dim. A M12 (3x120 ) PCD-Ø80 ±0,2 M10-20 25 deep (4x) A mm /05/10 /20 mm /05/10/20 A mm /05/10 /20 mm /05/10/20 QMP 80 200 mm stroke 139 179 607 ±2 QMP 80 V2 200 mm stroke 139 179 649 ±3 QMP 80 300 mm stroke 139 179 717 ±3 QMP 80 V2 300 mm stroke 139 179 759 ±3 QMP 80 500 mm stroke 139 179 917 ±3 QMP 80 V2 500 mm stroke 139 179 959 ±3
QMP 80 /05/10/20 ack stop (hold force) QMP 80 /05/10/20 Force-hold-break 75 20 75 35 80 77 A Dim. C 219 110 40 97,5 90 Dim. Dim. A 428 ±2 150 64,75 80 60 Ø40 Plunger drilling 25 Mounting surface Ø60h6 Ø40 96 ±0,5 Ø35,5h6 A 90 ±0,2 M12(3x120 ) 10 20 ±0,2 144 ±0,2 View 187,5 ±0,2 65 View A 50 150 ±0,2 M10-20 25 deep (4x) PCD-Ø80 ±0,2 A mm /05/10 /20 mm /05/10 /20 C mm 05/10/20 QMP 80 V2 RS 200mm stroke 139 179 386 ±2 427±2 649 QMP 80 V2 RS 300mm stroke 139 179 386 ±2 427±2 759 QMP 80 V2 RS 500mm stroke 139 179 386 ±2 427±2 959
Technical drawings QMP 100 series QMP 100 /30/40/50 Motor mounted vertical QMP 100 /30/40/50 V2 (Motor offset) Plunger drilling DR: DIN810 Ø25H7 50 deep ZU: M24x1,5 55 deep 109 44 Mounting surface A Ø75h6 Ø55h6 Ø50h6 M12-23 27 deep (4x) 50 100 25 ±0,1 68 ±0,2 110 217,5 20 144 ±0,5 238 Dim. A Starting point stroke (length measurement) M12 (3x120 ) 20 Plunger drilling 150 DR: DIN810 Ø25H7 50 deep ZU: M24x1,5 55 deep 44 Mounting surface 37,5 ±0,2 108,7 A 142,5 ±0,2 105 ±0,2 Ø75h6 Ø55h6 Ø50h6 259 110 75 25 ±0,1 40 100 M12-23 27 deep(4x) 40 20 144 ±0,5 75 65 Dim. A M12 (3x120 ) 238 142 ±2 View View A 50 161,2 142,5 68 ±0,2 View 50 146 ±0,2 215 ±0,5 View A 68 ±0,2 68 ±0,2 A mm /30/40/50 Typ A mm /30/40/50 QMP 100 200 mm stroke 792 ±2 QMP 100 V2 200 mm stroke 833 ±2 QMP 100 300 mm stroke 892 ±2 QMP 100 V2 300 mm stroke 933 ±3 QMP 100 500 mm stroke 1092 ±2 QMP 100 V2 500 mm stroke 1133 ±3
QMP 100 /30/40/50 ackstop (hold force) QMP 100 /30/40/50 Force-hold-break 20 110 75 259 40 110 Ø100 Dim. A 108 590 ±2 100 60 Plunger drilling DR: DIN810 Ø25H7 50 deep ZU: M24x1,5 55 deep 44 Mounting surface 565 ±2 Ø75h6 Ø55h6 Ø50h6 25 ±0,1 20 144 ±0,5 A 142,5 Ø95 View 50 65 146 105 215 View A 105 M12-23 68 ±0,2 27 deep (4x) 68 ±0,2 A mm /30/40/50 QMP 100 V2 RS 200 mm stroke 833 ±2 QMP 100 V2 RS 300 mm stroke 933 ±3 QMP 100 V2 RS 500 mm stroke 1133 ±3
Technical drawings QMP 140 series QMP 140 /70/100 V2 (Motor offset) A 275 155 177 110 50 Plunger drilling DR: DIN810 Ø50H7 85 deep ZU: M36x3 50 deep 75 70 Mounting surface 109 Ø110h6 Ø90 Ø84h6 40 ±0,1 40 75 140 150 15 63 183 238 443,5 Dim. A Starting point stroke (length measurement) C M16-40 45 deep (4x) M20 (3x120 ) (In execution DR position is undefined) 105 40 50 105 98 ±0,2 View A 144 View C 98 ±0,2 100 140 A mm /70/100 QMP 140 V2 200 mm stroke 845 ±2 QMP 140 V2 300 mm stroke 945 ±3 QMP 140 V2 500 mm stroke 1145 ±3
QMP 140 /70/100 ackstop (hold force) QMP 140 /70/100 Force-hold-break 654 ±2 625,5 ±2
Portal frame for press-in units of the QMP/SMP series Stroke 19 12 20???? Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
C-frame for press-in units of the QMP/SMP series Stroke???? 12 25 9 150-280 19? 210-330 C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
SMP 300 SMP 400 SMP 500 PRESS-IN UNITS SMP line Overview of the different construction sizes Models Maximum force in kn > SMP 300 0,5 1 2 > SMP 400 5 10 > SMP 500 20 30 50 70
The correct press tool for press-in, joining and forming operations The requirements to a press-in unit are multifaceted. The SMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of SMP press-in units Maintenance-free servo motor Housing out of stainless steel and aluminium Compact design by the use of a motor offset Advantages of SMP press-in units Simple construction for the rough industrial environment Insensitive against electro-magnetic radiation due to digital data transfer Absolut measuring system eliminates the need for a reference run Simple programmable at the control unit or via external PC With force transducer and length/stroke measuring system SMP press-in units have a digital force transducer, is located directly near the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 1 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. oth systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the SMP series Classic Pro Control unit MultiClassic FL MultiPro FL suitable for type SMP, QMP SMP, QMP
A 1 A 2 A 3 C C C SMP 300 series A) SMP 300 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke Stroke mm Max. speed mm/s SMP 300 / XX 100 V2 DR 00 00 100 350 SMP-303001 SMP 300 / XX 200 V2 DR 00 00 200 350 SMP-303002 SMP 300 / XX 400 V2 DR 00 00 400 350 SMP-303004 Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket DIN 810 A8 ) SMP 300 execution force sensor 0,5 kn External mounted digital force sensor Max. force kn Application area kn Force sensor 0,5 kn for SMP 300 0,5 0,1-0,5 SMP-300005 Force accuracy 1 %
C) SMP 300 execution force sensor 1 kn / 2 kn Max. force kn Application area kn Force sensor 1 kn for SMP 300 1 0,2-1 SMP-300010 Force sensor 2 kn for SMP 300 2 0,4-2 SMP-300020 Force accuracy 1 % Accessories Portal frame for SMP 300 (according to customer specification) C-frame for SMP 300 (according to customer specification) SMP-3008000 SMP-3008500 Cable Cable for interconnection between nutrunner and control system Cable length Interconnecting cable DS34 / DS44 / SMP300 DSP05 5 m MK-2409005 Interconnecting cable DS34 / DS44 / SMP300 DSP10 10 m MK-2409010 Interconnecting cable DS34 / DS44 / SMP300 DSP15 15 m MK-2409015 Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 right 5 m MK-2409105 Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 right 10 m MK-2409110 Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 right 15 m MK-2409115 Interconnecting cable DS34 / DS44 / SMP300 DSP05 - angled 90 left 5 m MK-2409205 Interconnecting cable DS34 / DS44 / SMP300 DSP10 - angled 90 left 10 m MK-2409210 Interconnecting cable DS34 / DS44 / SMP300 DSP15 - angled 90 left 15 m MK-2409215 Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
A 1 A 2 A 3 C C C SMP 400 series A) SMP 400 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke Stroke mm Max. speed mm/s SMP 400 / XX 100 V2 DR 00 00 100 200 SMP-403001 SMP 400 / XX 200 V2 DR 00 00 200 200 SMP-403002 SMP 400 / XX 400 V2 DR 00 00 400 200 SMP-403004 Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes ) SMP 400 execution force sensor 5 kn / 10 kn Max. force kn Application area kn Force sensor 5 kn for SMP 400 5 1-5 SMP-400005 Force sensor 10 kn for SMP 400 10 2-10 SMP-400010 Force accuracy 1 %
C) Motor force-hold-break Motor force-hold-break MH SMP- Accessories Portal frame for SMP 400 (according to customer specification) C-frame for SMP 400 (according to customer specification) SMP-4008000 SMP-4008500 Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS57 / QMP80 / SMP400 DSP05 5 m MK-0809005 Cable set DS57 / QMP80 / SMP400 DSP10 10 m MK-0809010 Cable set DS57 / QMP80 / SMP400 DSP15 15 m MK-0809015 Cable set DS57 / QMP80 / SMP400 DSP05 - with shielding 5 m MK-0809105 Cable set DS57 / QMP80 / SMP400 DSP10 - with shielding 10 m MK-0809110 Cable set DS57 / QMP80 / SMP400 DSP15 - with shielding 15 m MK-0809115 Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
A 1 A 2 A 3 C C C SMP 500 series A) SMP 500 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke Stroke mm Max. speed mm/s SMP 500 / XX 100 V2 DR 00 00 100 150 SMP-503001 SMP 500 / XX 200 V2 DR 00 00 200 150 SMP-503002 SMP 500 / XX 400 V2 DR 00 00 400 150 SMP-503004 Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes ) SMP 500 execution force sensor 20 kn / 30 kn / 50 kn / 70 kn Max. force kn Application area kn Force sensor 20 kn for SMP 500 20 4-20 SMP-500020 Force sensor 30 kn for SMP 500 30 6-30 SMP-500030 Force sensor 50 kn for SMP 500 50 10-50 SMP-500050 Force sensor 70 kn for SMP 500 70 14-70 SMP-500070 Force accuracy 1 %
C) Motor force-hold-break Motor force-hold-break MH SMP- Accesories Portal frame for SMP 500 (according to customer specification) C-frame for SMP 500 (according to customer specification) SMP-5008000 SMP-5008500 Cable Cables for interconnection between press-in unit and control system Cable length Cable set DS80 / QMP100/140 / SMP500 DSP05 5 m MK-1009005 Cable set DS80 / QMP100/140 / SMP500 DSP10 10 m MK-1009010 Cable set DS80 / QMP100/140 / SMP500 DSP15 15 m MK-1009015 Cable set DS80 / QMP100/140 / SMP500 DSP05 - with shielding 5 m MK-1009105 Cable set DS80 / QMP100/140 / SMP500 DSP10 - with shielding 10 m MK-1009110 Cable set DS80 / QMP100/140 / SMP500 DSP15 - with shielding 15 m MK-1009115 Maintenance accessories QMP / SMP Service package Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
Technical data Press-in units of the SMP series are only designed for the measurement of pressing forces. They consist out of a robust mechanic with angled servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke). SMP 300 SMP 300 SMP 400 SMP 500 0,5 kn 1 / 2 kn Force control, position control and signal control are integrated Integrated digital parameter memory module enables error-free setup Drift-free force measurement Monitoring with envelope technology and windowing (press-in control system) Thanks to the high-precision DMS force transducer, only one measuring range is necessary Linearisation of the stroke/length (bending-up compensation) Product designation SMP 300 SMP 400 SMP 500 Max. force (nominal load) 0,5 1 2 kn 5 10 kn 20 30 50 70 kn Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Motor offset (angled motor) Accuracy force measurement (nom.force) 1% of the final value Execution force measurement Digital load cell DR (press) Stroke 100 mm, 200 mm oder 400 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm Nominal speed 350 mm/s 200 mm/s 150 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force Tool bracket DIN 810 A8 Mounting holes Mounting holes Max. weight of additional tool approx. 0,5 kg* / 5 kg approx. 5 kg approx. 10 kg Weight of press with 100 mm stroke approx. 6,5 kg approx. 22 kg approx. 100 kg Weight of press with 200 mm stroke approx. 7,5 kg approx. 24 kg approx. 120 kg Weight of press with 400 mm stroke approx. 9,0 kg approx. 30 kg approx. 150 kg Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor) Power Pack DS-L type 3 DS-H type 2 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz * Max. weight of additional tool SMP 300 / 005 in a horizontal installed position Accessories Portal frame C-frame Lubrication set
Technical drawings SMP 300 series SMP 300 /005 V2 (Motor offset) 142 M6 12 deep (4x) SMP 300 /01/02 V2 (Motor offset) 120 (3x) 70 62 62 7 PCD Ø48 ±0,2 142 M6 12 deep (4x) Ø2,5H7 6 deep M6x1 (3x) 120 237 Dim. A 70 62 62 PCD Ø48 ±0,2 237 Ø40 65 Ø38 Ø19 h6 48 5 141 ±2 Ø35h6 Starting point stroke (length measurement) 120 Ø40 Ø35 h6 Ø19 h6 16 64 ±2 5 Dim. A Starting point stroke (length measurement) A mm /005/01/02 SMP 300 V2 100 mm stroke 366 ±2 SMP 300 V2 200 mm stroke 466 ±2 SMP 300 V2 400 mm stroke 666 ±2
Technical drawings SMP 400 series SMP 400 /02/05/10 V2 (Motor offset) M8 20 deep (4x) 60 (6x) 30 86 86 PCD Ø40 ±0,2 60 74 120 260,5 279 Dim. A 45 Starting point stroke (length measurement) 17 Ø70h6 A 47 Ø50 214,5 140 100 154,5 A 10 20 25 80 50 M5 (6x) Ø5H7 (2x 180 ) 139,5 60 Ø30 H7 Typ A mm /02/05/10 SMP 400 V2 100 mm stroke 392 ±2 SMP 400 V2 200 mm stroke 492 ±2 SMP 400 V2 400 mm stroke 692 ±2
Technical drawings SMP 500 series SMP 500 /20/30/50/70 V2 (Motor offset) 146,7 22,5 M16 35 deep (4x) 2,7 45 a b c d 90 180 200 a: PCD Ø70 b: M8 c: Ø8 H7 d: PCD Ø150 180 299,5 Ø160 60 18 65 392 ±2 150 Dim. A 90 11,4 Starting point stroke (length measurement) 74 ±2 45 Mechanical block 28 M8 8x 20 deep Ø120 h6 Ø8 H7 2x 20 deep 2x 45 30 Ø55 H7 Ø90 A mm /20/30/50/70 SMP 500 V2 100 mm stroke 537 ±2 SMP 500 V2 200 mm stroke 637 ±2 SMP 500 V2 400 mm stroke 837 ±3
Portal frame for press-in units of the QMP/SMP series Stroke 19 12 20???? Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
C-frame for press-in units of the QMP/SMP series Stroke???? 12 25 9 150-280 19? 210-330 C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.