Meta Solution. Contactors and Overload relays

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Meta Solution Contactors and Overload relays

New generation of Contactors from LS Industrial Systems Contactors and Overload Relays Metasol Contactors Designed to show superior technology: The Metasol series Sealed structure has improved its safety features so that no arc flash is exposed. In order to emphasize its durability as an industrial device, Metasol series adopt simple design form and sophisticated shape applying diamond cut concepts on product surface. LSIS META SOLUTION CONTACTORS

Contents Table of specifications 10 Type numbering system 12 Environment 14 Control coil characteristics 15 Marking 16 Internal structure 17 Contactors (18AF) 18 Contactors (22AF) 20 Contactors (40AF) 22 Contactors (65AF) 24 Contactors (100AF) 26 Motor starters 28 Reversing contactors 30 Capacitive contactors 31 Accessory Auxiliary contact units 32 Interlocks 34 Installation of Interlock and Wire kits 35 Surge unit 36 Capacitor unit 37 Replacement coils 38 Safety cover (Option) 39 Overload relays Genaral descriprions 40 Overload relay specifications 42 Overload relay operation 44 Separate mounting units 45 Remote reset units 46 Overload relay ordering types 48 Overload relay trip curves Class 10A, 18AF / Class 20, 18AF 52 Class 10A, 40AF / Class 20, 40AF 53 Class 10A, 65AF / Class 20, 65AF 54 Class 10A, 100AF / Class 20, 100AF 55 Dimension 56 Contact arrangement 69

Meta solution Performance Breaking capacity Optimum coordination Extensive applications

Metasol MC & MT series More Safety, More Value No arc exposure from the sealed structure Contactors & Overload Relays Ensure reliability in the system: TypeⅡCoordination Perfect system with peripheral devices. Environment friendly product: complies with International environment standard RoHS.

MC/ TOR 12Models in 4 Frames High reliability from optimum design MC 18M/MT 18M MC Rated current: 6, 9, 12, 18A Rated insulation voltage: 690V TypeⅡ: 150kA @415V Max. MT Setting current: 0.1~18A Trip class: Class10, 20 MC 22a/MT 40a MC Rated current: 6, 9, 12, 18, 22A Rated insulation voltage: 690V TypeⅡ: 150kA @415V Max. MT Setting current: 0.1~22A Trip class: Class10, 20

Advanced technology Expert solution High reliability of Open/Close operation by Arc Diagnosis System Optimum mechanical operation by analysis of pull-in force Minimum temperature increase by analysis of frame variation and air flux MC 100a/ MT 100a MC 65a/ MT 65a MC 40a/ MT 40a MC Rated current: 32, 40A Rated insulation voltage: 1000V TypeⅡ: 150kA @415V Max. MT Setting current: 0.1~40A Trip class: Class10, 20 MC Rated current: 50, 65A Rated insulation voltage: 1000V TypeⅡ: 150kA @415V Max. MT Setting current: 4~65A Trip class: Class10, 20 MC Rated current: 75, 85, 100A Rated insulation voltage: 1000V TypeⅡ: 150kA @415V Max. MT Setting current: 7~100A Trip class: Class10, 20

MC/ TOR Accessories Perfect combination of peripheral devices and various accessories Offering economical solution with compact size & easy connection Perfect system with other devices and accessories One-touch connection Din Rail connection without any special tools Direct combine a surge unit Simple wiring Mounting unit, Adapter Reversing wire set Easy Maintenance 4-terminal type: Easy wiring of operation coil Module type of Screw terminal Interlock unit with built-in auxiliary contacts(2no built-in)

Variety Contactor Interlock unit Auxiliary contact unit - side mount Surge unit Wire kit Safety cover (Option) Auxiliary contact unit - front mount(2p) Auxiliary contact unit - front mount(4p) Direct adaptor to MMS Remote reset unit Overload relay Separete mounting unit Mounting unit for use with MMS

Table of specifications MC type Magnetic Contactors Frame size Type screws clamp terminals Number of poles Rated operational voltage, Ue Rated insulation voltage, Ui Rated frequency Rated impulse withstand voltage, Uimp Maximum operating rate in operating cycles per hour(ac3) Durability Mechanical Electrical Current AC-1, Thermal current A and AC-3 200/240V kw power A 380/440V kw A 500/550V kw A 690V kw A AC-4 200/240V kw A 380/440V kw A Size AC Weight kg and H control Size(W H D) mm weight DC Weight kg D W control Size(W H D) mm Auxiliary(standard) Auxiliary Side mount Front mount Note) Minimum conduct current of Auxiliary contactor is DC 17V 5mA. MT type Thermal Overload Relays 18AF MC-6M MC-9M MC-12M MC-18M 3pole 690V 690V 50/Hz 8kV 1800 operations per hour 15mil. operations 2.5mil. operations 25 25 25 32 2.5 2.5 3.5 4.5 9 11 13 18 3 4 5.5 7.5 7 9 12 18 3 4 7.5 7.5 6 7 12 13 3 4 7.5 7.5 4 6 9 9 1.5 1.5 2.2 3.7 7 8 11 16 2.2 2.2 4 4 5 6 9 11 0.25 45 73.5 82 0.47 45 83 113.7 1a or 1b UA-1 AU-2, AU-4 22AF MC-6a MC-9a MC-12a MC-18a MC-22a * 3pole 690V 690V 50/Hz 8kV 1800 operations per hour 15mil. operations 2.5mil. operations 25 25 25 32 40 2.5 2.5 3.5 4.5 5.5 9 11 13 18 22 3 4 5.5 7.5 11 7 9 12 18 22 3 4 7.5 7.5 15 6 7 12 13 20 3 4 7.5 7.5 15 4 6 9 9 18 1.5 1.5 2.2 3.7 3.7 7 8 11 16 18 2.2 2.2 4 4 5.5 5 6 9 11 13 0.25 45 73.5 86 0.47 45 73.5 117.7 1a1b UA-1 AU-2, AU-4 Type Screws clamp terminals Rated operational voltage, Ue Rated insulation voltage, Ui Rated impulse withstand voltage, Uimp Trip class Setting range Size Weight and weight H D W Size(W H D) kg mm MT-18M/ 690V 690V 6kV 10A, 20 0.1~18A 0.17 45 73.2 63.7 MT-40a/ 690V 690V 6kV 10A, 20 0.1~40A 0.17 45 75 90 * The safety cover of magnetic contactor ad thermal overload relay is optional. 10

40AF MC-32a MC-40a 3pole 690V 1000V 50/Hz 8kV 1800 operations per hour 12mil. operations 2mil. operations 50 7.5 11 32 40 15 18.5 32 40 18.5 22 28 32 18.5 22 20 23 4.5 5.5 20 25 7.5 11 17 24 0.55 69 83 93 0.77 69 83 120 2a2b UA-1 AU-2, AU-4 65AF MC-50a MC-65a 3pole 690V 1000V 50/Hz 8kV 1800 operations per hour 12mil. operations 2mil. operations 70 100 15 11 55 40 22 18.5 50 40 30 22 43 32 30 22 28 23 7.5 5.5 35 25 15 11 32 24 1.05 79 106 122 1.3 79 106 149 2a2b UA-1 AU-2, AU-4 100AF MC-75a MC-85a MC-100a 3pole 1000V 1000V 50/Hz 8kV 1800 operations per hour 12mil. operations 2mil. operations 110 135 140 22 25 25 75 85 95 37 45 45 75 85 95 37 45 50 64 75 85 37 45 45 42 45 50 13 15 18.5 55 65 68 25 30 33 52 62 65 1.93 94 140 137 2.8 94 140 174 2a2b UA-1 AU-2, AU-4 MT-40a/ 690V 690V 6kV 10A, 20 0.1~40A 0.17 MT-65a/ 690V 690V 6kV 10A, 20 4~65A 0.31/0.33 MT-100a/ 690V 690V 6kV 10A, 20 7~95A 0.48/0.5 45 75 90 55 81 100 70 97 110 11

Type numbering system Contactors / MC-6a / R AC220 Hz 1a1b Rated current Version Coil voltage Frequency Auxiliary contact 6a 6A - Standard AC 220 AC 220V Hz 00 None R Reversing 50 50Hz 11 1a1b 22 2a2b 100a 100A DC 24 DC 24V Note) See page 15 for details. Starters / / MS-6a R 2H AC220 Hz 11 0. 1 / Rated current Contactor version Relay version Coil voltage Frequency Auxiliary contact Relay setting current 6a 6A - Standard R Reversing 2H Non-differential (2-heater) AC 220 AC 220V Hz 50 50Hz 00 None 11 1a1b 0.1 0.1A 100a 100A 3H Non-differential (3-heater) DC 24 DC 24V 22 2a2b 100 100A 3K Differential Note) See page 15 for details. 3D Class 20 Thermal Overload Relay / MT-18a 2H 0.1 Frame size Relay version Relay setting current 18a 40a 18AF 40AF 2H Non-differential (2-heater) 0.1 0.1A 65a 100a 65AF 100AF 3H Non-differential (3-heater) 100 100A 3K Differential 3D Class 20 12

Optional Accessories Auxiliary contact unit UA1 11 Surge absorber US11 Composition and voltage Version Contact composition 1 Varistor+RC AC/DC 24~48V UA-1 Side mount 11 1NO+1NC 2 Varistor+RC AC/DC 100~125V AU-2 Front mount(2p) 20 2NO 3 Varistor+RC AC/DC 200~240V AU-4 Front mount(4p) 02 2NC 4 Varistor+RC AC 380~440V 40 4NO 5 Varistor+RC AC 24~48V 31 3NO+1NC 6 Varistor+RC AC 100~125V 22 2NO+2NC 11 Varistor AC 200~240V 13 1NO+3NC 12 Varistor DC 24~48V 04 4NC 13 Varistor DC 100~125V 14 Varistor DC 200~220V 22 RC AC 100~125V Interlock unit Wire kit for Interlocking Interlock set (UR+UW) Separate mounting unit (For relay) Remote reset unit (For relay) UR02 UW32 RK32 UZ32 UM Contact composition Frame size Frame size Frame size Cable length 02 2NC 18 18AF 32 32AF 32 32AF 4R 400 00 None 32 32AF 63 63AF 63 63AF 5R 500 63 63AF 95 95AF 95 95AF 6R 0 95 95AF 13

Environment Environment Standards Certifications Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Degree of protection Ambient air temperature Operating altitude Operating positions IEC/EN 947-1, IEC/EN 947-4-1, UL508, K947 CE, UL, CCC 1000V 8kV IP20 (Conforming to IEC529) Storage : -50 C ~ +80 C Operation : -5 C ~ + C 3000m (8900ft) Shock resistance Opened: 8G (1/2 sine wave =11ms) Closed : 10G Vibration resistance (Conforming to IEC68-2-6) Opened : 2G (5...300 Hz) Closed : 4G Flame resistance Conforming to UL 94: Vo Conforming to IEC 695-2-1 : 9 C Connections Terminal Tightening torque Conductor (mm 2 /AWG) [Nm][Ib-in] MC-18a 1~6/18~10 1~6/18~10 1~6/18~10 1.25~5.5 0.8~1.2/ 7~10 MC-40a 1~6/18~10 1~6/18~10 1~6/ 0.75~4/ 0.8~2.5/ 1.25~5.5 18~10 18~10 7~22 0.75~35/ 0.75~25/ 0.75~35/ 0.75~25/ 0.75~25/ 0.75~16/ MC-65a 18~2 18~4 18~2 18~4 18~4 18~6 - - - 2~22 2.5~70/ 2.5~50/ 2.5~70/ 2.5~50/ 2.5~50/ 2.5~35/ MC-100a 12~2.0 12~1.0 12~2.0 12~1.0 12~1.0 10~2 - - - 2~38 Aux. terminal 0.5~2.5/20~14 1.25~2 1.25~3.5-3~4.5/ 26~39-4~6/ 35~53 12 [kgf cm] 14

Control coil characteristics Frame size 18AF 22AF 40AF 65AF 100AF Type AC coil Control voltage [Uc] 50Hz [V] Hz [V] Voltage limit [Uc] Operational Drop-out Coil consumption at 20 C AC 220V Inrush [VA] 50/Hz Holding [VA] Heat dissipation [W] Operating time Closing [ms] Opening [ms] DC coil Control voltage [Uc] Voltage limit [Uc] Operational Drop-out Coil consumption at 20 C DC 110V Inrush [W] Holding [W] Time constant (L/R) [ms] Operating time Closing [ms] Opening [ms] MC-6M MC-6a MC-32a MC-50a MC-75a MC-9M MC-9a MC-40a MC-65a MC-85a MC-12M MC-12a MC-100a MC-18m MC-18a MC-22a 24, 32, 36, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 415, 440, 500, 550V 24, 48, 100, 110, 120, 200, 208, 220, 230, 240, 277, 380, 440, 480, 0V 85 ~110% (50Hz) 85 ~110% (Hz) 30 ~ % 80 80 80 120 220 11 11 9 11 16 3 3 2.2 2.2 5.1 12... 22 12... 22 12... 22 12... 22 15... 30 4... 19 4... 19 4... 19 4... 19 15... 30 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250 70 ~ 110% 10 ~ 30% 9 9 7 9 18 9 9 7 9 18 28 28 28 65 75 12... 22 12... 22 12... 22 12... 22 100... 120 4... 19 4... 19 4... 19 4... 19 10... 25 A1 A2 Line A1 A2 Load Note) A1(A2) in line side is internally connected to A1(A2) in load side. 15

Marking Coil terminal Terminal numbering for line side Main terminal Brand Type Holder Safety cover Company logo Terminal numbering for load side Upper frame Lower frame Fixing hole DIN rail mounter Name plate Upper cover Hole for side mounting accessory Seat for surge unit connection Company logo Product name Type Standard Rating Conductor size CE marking UL rating UL mark Serial no. Country of origin Manufacturer 16

Internal structure Safety cover Arc chamber Screw terminal kit Upper frame Screw terminal kit Fixed contact Holder Moving contact Moving core Back spring Coil Ass y Fixed core Rubber Lower frame 17

Contactors (18AF) Description - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable - AC or DC control in different physical size - Front/side mountable accessories available - Direct mountable overload relay available Rating MC-18M Rating Conductor type MC-6M MC-9M MC-12M MC-18M kw A kw A kw A kw A AC duty AC3 200/240V 2.2 9 2.5 11 3.5 13 4.5 18 380/440V 3 7 4 9 5.5 12 7.5 18 500/550V 3 6 4 7 7.5 12 7.5 13 690V 3 4 4 5 7.5 9 7.5 9 AC4 200/240V 1.5 7 1.5 8 2.2 11 3.7 16 380/440V 2.2 5 2.2 6 4 9 4 11 AC1 25 25 25 32 DC1 duty 2-pole 24V 18 18 18 18 (L/R=1ms) in series 48V 17 17 17 17 110V 12 12 12 12 3-pole 24V 20 20 20 20 in series 48V 20 20 20 20 110V 15 15 15 15 DC2, 4 duty 2-pole 24V 15 15 15 15 (L/R=15ms) in series 48V 12 12 12 12 110V 8 8 8 8 3-pole 24V 18 18 18 18 in series 48V 15 15 15 15 110V 12 12 12 12 Directly mountable Overload relay MT-40a Conductor size (solid, stranded) AWG 18~10 16~10 16~8 14~8 (the max. number of conducts : 2) mm 2 1~4 1.5~4 1.5~10 2.5~10 Contactor type 65/75 Cu-wire only 2-pole in series 3-pole in series Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 18

Accessories Surge unit, US connecting to coil terminals 36 page Wire kit, UW for use with Interlock unit 34 page Interlock unit, UR side mount 34 page Auxiliary contact unit, UA1 side mount, 1NO+1NC 32 page Auxiliary contact unit, AU-4 front mount, 4P 32 page Auxiliary contact unit, AU-2 front mount, 2P 32 page Safety cover, A7 39 page Overload relay, MT directly mountable to MC type contactor 40 page 19

Contactors (22AF) Description - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable - AC or DC control in different physical size - Front/side mountable accessories available - Direct mountable overload relay available Rating MC-22a Rating Conductor type MC-6a MC-9a MC-12a MC-18a MC-22a kw A kw A kw A kw A kw A AC duty AC3 200/240V 2.2 9 2.5 11 3.5 13 4.5 18 5.5 22 380/440V 3 7 4 9 5.5 12 7.5 18 11 22 500/550V 3 6 4 7 7.5 12 7.5 13 15 20 690V 3 4 4 5 7.5 9 7.5 9 15 18 AC4 200/240V 1.5 7 1.5 8 2.2 11 3.7 16 3.7 18 380/440V 2.2 5 2.2 6 4 9 4 11 5.5 13 AC1 25 25 25 32 40 DC1 duty 2-pole 24V 18 18 18 18 32 (L/R=1ms) in series 48V 17 17 17 17 30 110V 12 12 12 12 23 3-pole 24V 20 20 20 20 32 in series 48V 20 20 20 20 32 110V 15 15 15 15 27 DC 2,4 duty 2-pole 24V 15 15 15 15 25 (L/R=15ms) in series 48V 12 12 12 12 20 110V 8 8 8 8 15 3-pole 24V 18 18 18 18 30 in series 48V 15 15 15 15 30 110V 12 12 12 12 20 Directly mountable Overload relay MT-40a Conductor size (solid, stranded) AWG 18~10 16~10 16~8 14~8 14~8 (the max. number of conducts : 2) mm 2 1~4 1.5~4 1.5~10 2.5~10 2.5~10 Conductor type 65/75 Cu-wire only 2-pole in series 3-pole in series Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 20

Accessories Surge unit, US connecting to coil terminals 36 page Wire kit, UW for use with Interlock unit 34 page Interlock unit, UR side mount 34 page Auxiliary contact unit, UA1 side mount, 1NO+1NC 32 page Auxiliary contact unit, AU-4 front mount, 4P 32 page Auxiliary contact unit, AU-2 front mount, 2P 32 page Safety cover, A7 39 page Overload relay, MT directly mountable to MC type contactor 40 page 21

Contactors (40AF) Description - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable - AC or DC control in different physical size - Front/side mountable accessories available - Direct mountable overload relay available Rating MC-40a Rating Conductor type MC-32a MC-40a kw A kw A AC duty AC3 200/240V 7.5 32 11 40 380/440V 15 32 18.5 40 500/550V 18.5 28 22 32 690V 18.5 20 22 23 AC4 200/240V 4.5 20 5.5 25 380/440V 7.5 17 11 24 AC1 50 DC1 2-pole 24V 32 55 (L/R=1ms) in series 48V 30 55 110V 25 40 3-pole 24V 32 55 in series 48V 32 55 110V 27 45 DC2,4 2-pole 24V 25 30 (L/R=15ms) in series 48V 20 25 110V 15 20 3-pole 24V 30 45 in series 48V 30 40 110V 20 30 Directly mountable Overload relay MT-40a Conductor size (solid, stranded) AWG 12~8 10~6 (the max. number of conducts : 2) mm 2 2.5~10 4~16 Conductor type 65/75 Cu-wire only 2-pole in series 3-pole in series Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 22

Accessories Surge unit, US connecting to coil terminals 36 page Wire kit, UW for use with Interlock unit 34 page Interlock unit, UR side mount 34 page Auxiliary contact unit, UA1 side mount, 1NO+1NC 32 page Auxiliary contact unit, AU-4 front mount, 4P 32 page Auxiliary contact unit, AU-2 front mount, 2P 32 page Safety cover, A7 39 page Overload relay, MT directly mountable to MC type contactor 40 page 23

Contactors (65AF) Description - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable - AC or DC control in different physical size - Front/side mountable accessories available - Direct mountable overload relay available Rating MC-65a Rating Conductor type MC-50a MC-65a kw A kw A AC duty AC3 200/240V 15 55 18.5 65 380/440V 22 50 30 65 500/550V 30 43 33 690V 30 28 33 35 AC4 200/240V 7.5 35 7.5 50 380/440V 15 32 22 47 AC1 70 100 DC1 duty 2-pole 24V 70 90 (L/R=1ms) in series 48V 70 90 110V 50 75 3-pole 24V 70 90 in series 48V 70 90 110V 80 DC2, 4 duty 2-pole 24V 45 55 (L/R=15ms) in series 48V 40 45 110V 25 38 3-pole 24V 55 75 in series 48V 50 65 110V 35 55 Directly mountable Overload relay MT-65a Conductor size (solid, stranded) AWG 10~4 8~3 (the max. number of conducts : 2) mm 2 6~25 10~35 Conductor type 65/75 Cu-wire only Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 24

Accessories Surge unit, US connecting to coil terminals 36 page Wire kit, UW for use with Interlock unit 34 page Interlock unit, UR side mount 34 page Auxiliary contact unit, UA1 side mount, 1NO+1NC 32 page Auxiliary contact unit, AU-4 front mount, 4P 32 page Auxiliary contact unit, AU-2 front mount, 2P 32 page Overload relay, MT directly mountable to MC type contactor 40 page Safety cover, A7 39 page 25

Contactors (100AF) Description - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable - AC or DC control in different physical size - Front/side mountable accessories available - Direct mountable overload relay available Rating MC-100a Rating Conductor type MC-75a MC-85a MC-100a kw A kw A kw A AC duty AC3 200/240V 22 75 25 85 30 105 380/440V 37 75 45 85 55 105 500/550 V 37 64 45 75 55 85 690V 37 42 45 45 45 65 AC4 200/240V 13 55 15 65 19 80 380/440V 25 52 30 62 37 75 AC1 110 135 1 DC1 duty 2-pole 24V 90 100 100 (L/R=1ms) in series 48V 90 100 100 110V 75 80 80 3-pole 24V 90 100 100 in series 48V 90 100 100 110V 80 85 85 DC2, 4 duty 2-pole 24V 55 (L/R=15ms) in series 48V 45 50 50 110V 38 40 40 3-pole 24V 75 80 80 in series 48V 65 70 70 110V 55 Directly mountable Overload relay MT-100a Conductor size (solid, stranded) AWG 8~2 8~00 8~00 (the max. number of conducts : 2) mm 2 10~35 10~50 10~50 Conductor type 65/75 Cu-wire only Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 26

Accessories Surge unit, US connecting to coil terminals 36 page Wire kit, UW for use with Interlock unit 34 page Interlock unit, UR side mount 34 page Auxiliary contact unit, UA1 side mount, 1NO+1NC 32 page Auxiliary contact unit, AU-4 front mount, 4P 32 page Auxiliary contact unit, AU-2 front mount, 2P 32 page Safety cover, A7 39 page Overload relay, MT directly mountable to MC type contactor 40 page 27

Motor starters Description - Opened direct motor starter - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable - AC or DC control contactor selectable - Front/side mountable accessories available - Overload relay is directly mounted to the contactor Rating Starter type screws clamp terminals AC duty AC3 200/240 380/440 500/550 690 AC4 200/240 380/440 AC1 DC1 duty 2-pole 24V (L/R=1ms) in series 48V 110V 3-pole 24V in series 48V 110V DC2,4 duty 2-pole 24V (L/R=15ms) in series 48V 110V 3-pole 24V in series 48V 110V Combined devices Contactor Overload Non-differential relay (2-heater) Non-differential (3-heater) Differential (Class 10A) Differential (Class 20) MS-6M MS-9M MS-12M MS-18M kw A kw A kw A kw A 2.2 9 2.5 11 3.5 13 4.5 18 3 7 4 9 5.5 12 7.5 18 3 6 4 7 7.5 12 7.5 13 3 4 4 5 7.5 9 7.5 9 1.5 7 1.5 8 2.2 11 3.7 16 2.2 5 2.2 6 4 9 4 11 25 25 25 40 18 18 18 18 17 17 17 17 12 12 12 12 20 20 20 20 20 20 20 20 15 15 15 15 15 15 15 15 12 12 12 12 8 8 8 8 18 18 18 18 15 15 15 15 12 12 12 12 MC-6M MC-9M MC-12M MC-18M MT-18/2H 0.1~18 MT-18/3H 0.1~18 MT-18/3K 0.1~18 MT-18/3D 1~18 MS-6a MS-9a MS-12a MS-18a MS-22a kw A kw A kw A kw A kw A 2.2 9 2.5 11 3.5 13 4.5 18 5.5 22 3 7 4 9 5.5 12 7.5 18 11 22 3 6 4 7 7.5 12 7.5 13 15 20 3 4 4 5 7.5 9 7.5 9 15 18 1.5 7 1.5 8 2.2 11 3.7 16 3.7 18 2.2 5 2.2 6 4 9 4 11 5.5 13 25 25 25 40 40 18 18 18 18 32 17 17 17 17 30 12 12 12 12 23 20 20 20 20 32 20 20 20 20 32 15 15 15 15 27 15 15 15 15 25 12 12 12 12 20 8 8 8 8 15 18 18 18 18 30 15 15 15 15 30 12 12 12 12 20 MC-6a MC-9a MC-12a MC-18a MC-22a MT-40/2H 0.1~40 MT-40/3H 0.1~40 MT-40/3K 0.1~40 MT-40/3D 1~40 Coil voltage 2-pole in series 3-pole in series AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 28

MS-32a MS-40a kw A kw A 11 35 11 40 18.5 35 18.5 40 22 30 22 32 22 21 22 23 5.5 23 5.5 25 11 20 11 24 55 45 55 45 55 35 40 45 55 45 55 40 45 30 30 25 25 20 20 45 45 40 40 30 30 MC-35a MC-40a MT-40/2H 0.1~40 MT-40/3H 0.1~40 MT-40/3K 0.1~40 MT-40/3D 1~40 MS-50a MS-65a kw A kw A 15 55 18.5 65 22 50 30 65 30 43 33 30 28 33 35 7.5 35 11 50 15 32 22 47 70 100 70 90 70 90 50 75 70 90 70 90 80 45 55 40 45 25 38 55 75 50 65 35 55 MC-50a MC-65a MT-65/2H 4~65 MT-65/3H 4~65 MT-65/3K 4~65 MT-65/3D 4~65 MS-75a MS-85a MS-100a kw A kw A kw A 22 75 25 85 30 105 37 75 45 85 55 105 37 64 45 75 55 85 37 42 45 45 45 65 13 55 15 65 19 80 25 52 30 62 37 75 110 135 1 90 100 100 90 100 100 75 80 80 90 100 100 90 100 100 80 85 85 55 45 50 50 38 40 40 75 80 80 65 70 70 55 MC-75a MC-85a MC-100a MT-100/2H 7~100 MT-100/3H 7~100 MT-100/3K 7~100 MT-100/3D 7~100 Circuit diagram A1 A2 13 21 R/1/L1 S/3/L2 T/5/L3 43 31 A1 A2 14 22 44 32 97 95 2/T1 4/T2 6/T3 98 96 29

111NC 121NC 122NC 112NC Reversing contactors Description Circuit diagram -Two AC or DC control contactors are interlocked mechanically and electrically - 3-pole(NO) main contact in each contactor - Finger proof design - DIN rail or screw mountable - Front/side mountable accessories available - Overload relay can be directly mounted to the contactor if necessary A1 A1 A2 A2 R/1/L1 S/3/L2 T/5/L3 U/2/T1 V/4/T2 W/6/T3 R/1/L1 S/3/L2 T/5/L3 U/2/T1 V/4/T2 W/6/T3 A1 A1 A2 A2 Rating AC-3 duty Current (AC3) Weight MC-40a/R Type 200 380 (AC control) 415V 440V 500V 690V 440V 240V 400V kw kw kw kw kw kw A g MC-6M/R 2.2 3 3 3 3 3 7 530 MC-9M/R 2.5 4 4 4 4 4 9 950 MC-12M/R 3.5 5.5 5.5 5.5 7.5 7.5 12 950 MC-18M/R 4.5 7.5 7.5 7.5 7.5 7.5 18 950 MC-6a/R 2.2 3 3 3 3 3 7 530 MC-9a/R 2.5 4 4 4 4 4 9 950 MC-65a/R MC-12a/R 3.5 5.5 5.5 5.5 7.5 7.5 12 950 MC-18a/R 4.5 7.5 7.5 7.5 7.5 7.5 18 950 MC-22a/R 5.5 11 11 11 15 15 25 950 MC-32a/R 11 18.5 18.5 18.5 22 22 32 950 MC-40a/R 11 18.5 18.5 18.5 22 22 40 1730 MC-50a/R 15 22 22 22 30 30 50 1730 MC-65a/R 18.5 30 30 30 33 33 65 3250 MC-75a/R 22 37 37 37 37 37 75 3250 MC-85a/R 25 45 45 45 45 45 85 3250 MC-100a/R 30 55 55 55 55 45 100 3250 MC-100a/R Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V Certification CE(IEC) UL508 CCC 30

Capacitive contactors Description Capacitor unit(pre-loading resistor) is connected to the terminals of the contactor to reduce the high inrush current exceeding 20xIn. - AC or DC control coil on selection - 3-pole(NO) main contact - Finger proof design - DIN rail or screw mountable Rating Maximum operating power (kvar) Type Rated current Capacitor 220 ~ 400 ~ 0 ~ (A) unit type 240V 440V 550V MC-9a(D) 5 9.7 14 14 AC-9 MC-12a(D) 6.7 12.5 18 18 AC-9 MC-18a(D) 8.5 16.7 24 24 AC-9 MC-22a(D) 10 18 26 26 AC-9 MC-32a(D) 15 25 36 36 AC-9 MC-40a(D) 20 33.3 48 48 AC-9 MC-50a(D) 20 40 58 58 AC-50 MC-65a(D) 25 45.7 66 66 AC-50 MC-75a(D) 29.7 54 78 78 AC-50 MC-85a(D) 35 92 92 AC-50 MC-100a(D) 37 62 94 94 AC-50 Note) - When the switch is closed condenser must be discharged before recharged. (Maximum residual voltage at terminals 50V) -To prevent short current, gg type fuse must be 1.5~2 times than rated current. Coil voltage AC 50Hz 24, 32, 42, 48, 80, 100, 110, 220, 230, 240, 380, 400, 500, 550V Hz 24, 48, 110, 110, 12, 200, 208, 220, 230, 240, 277, 380, 480, 0V DC DC 12, 20, 24, 48,, 80, 100, 110, 125, 200, 220, 250V These capacitive contactors are suitable for switching single-step or multiple-step condenser bank. It is standardized by IEC-947-4941, UL and CSA. Features of capacitor unit(pre-loading resistor) - Damping resister that can limit the inrush current upto xin is connected to the mechanism that closed earlier than the main contact of the contactor - No heat loss by the serial resistor - Eliminate the switching surge -Improving the performance of the capacitor system T1 Power transformer MCCB Capacitor unit Condenser bank Heating coil or motor Capacitive contactors Example 31

Accessory Auxiliary contact units - Side or front mountable unit - Common use for all Metasol contactors UA-1 UA-1 AU-2 AU-4 Rating for UA-1 Rated operation voltage (Ue) 0V Rated insulation voltage (Ui) 0V Rated impulse withstand voltage (Uimp) 6kV Rated frequency 50/Hz Contact sensibility Voltage DC 17V Current DC 5mA Rated thermal current (Ith, AC12 duty) 10A Rated operation current AC15 duty 120V 6A (A0) 240V 3A 380V 1.9A 480V 1.5A 500V 1.4A 0V 1.2A DC13 duty 125V 1.1A (P0) 250V 0.55A 400V 0.31A 500V 0.27A 0V 0.2A Electrical lifetime AC15 duty 220V 0.5 mil. operations 440V 0.5 mil. operations DC13 duty 220V 0.5 mil. operations 440V 0.5 mil. operations Maximum operating cycles per hour 1800 operations per hour Conductor size (Solid, stranded) AWG 18~10 (the max. number of conducts : 2) mm 2 1~2.5 32

Selection Type Appearance Pole Composition NO NC Contact arrangement Mount Weight(g) 13(43) 21(31) UA-1 2 1 1 Side 53 1NO1NC 2 - AU-2 2 1 1 Front 28-2 14(44) 22(32) 53 63 51 63 51 61 54 64 52 64 52 62 2NO 1NO1NC 2NC 53 63 73 83 53 61 73 83 53 61 71 83 4-54 64 74 84 54 62 74 84 54 62 72 84 3 1 4NO 3NO1NC 2NO2NC AU-4 4 2 2 Front 50 1 3 51 63 71 81 51 61 71 81-4 52 64 72 82 52 62 72 82 1NO3NC 4NC Installation UA-1 1 AU-2, 4 2 1 3 2 To install side mounting unit remove the indicated part in the circle in the fig. first. And then fit each part as shown. To separate push forward and pull. To install front mounting unit fit it on the upper part of the front of the contactor and push it down. To separate pull the lever of the unit and push the unit upward. Maximum combination of contact units For contactors with AC coils AU-4(on front)+ua-1 4EA (2EA on both sides) AU-2(on front)+ua-1 4EA (2EA on both sides) For contactors with DC coils AU-4(on front)+ua-1 2EA (1EA on both sides) AU-2(on front)+ua-1 2EA (1EA on both sides) 33

Accessory Interlocks Component parts for assembling by customer Interlock unit, UR-02 UR-02 is a mechanical interlock unit and provides 2NC contacts for use in electrical interlocking Interlock unit Wire kit, UW UW is used for making reversing circuit between two contactors. Wire kit Wire kit Contactor Type Weight g MC-6a~22a UW-18 50 MC-25a~40a UW-32 45 MC-50a, 65a UW-63 120 MC-75a~100a UW-95 325 Interlock unit Weight Type g UR-02 64 Rated operation voltage 0V Rated insulation voltage 0V Rated frequency 50/Hz Rated thermal current 10A Rated operation current AC15 duty 120V 6A (A0) 240V 3A 380V 1.9A 480V 1.5A 500V 1.4A 0V 1.2A DC13 duty 125V 0.55A (Q300) 250V 0.27A 34

Installation of Interlock and Wire kits 2 1 Click Install the interlock unit on the side of a contactor first. Fit each part as indicated in the fig. 1 Click 2 And then install the other contactor on the other side of the interlock unit as shown. After installing interlock unit wiring kit can be assembled. Wiring kit contains two molded wires - one for line side and the other for load side. Refer to below circuit diagram before assembling. A1 A2 R/1/L1 S/3/L2 T/5/L3 111NC 121NC R/1/L1 S/3/L2 T/5/L3 A1 A2 A1 A2 122NC 112NC A1 A2 U/2/T1 V/4/T2 W/6/T3 U/2/T1 V/4/T2 W/6/T3 Typical circuit diagram for reversing contactor 35

Accessory Surge unit It absorbs the surge arisen out of the coil of the contactor. It can be installed simply to the contactor. - Rated operation voltage (Ue) : AC 24 ~ 440V DC 24 ~ 125V - Rated insulation voltage (Ui) : 1000V - Rated impulse withstand voltage (Uimp) : 8kV - Degree of protection : IP20 MC Varistor C R US-1~6 MC Varistor US-11~14 Surge unit Internal elements spec. Weight Rated voltage Type Composition V R C g US-1 Varistor+RC 24~48V 120V 100Ϊ 0.1μF US-2 Varistor+RC AC 100~125V 270V 100Ϊ 0.1μF US-3 Varistor+RC 200~240V 470V 100Ϊ 0.1μF US-4 Varistor+RC 24~48V 120V 100Ϊ 0.47μF US-5 Varistor+RC DC 100~125V 270V 100Ϊ 0.47μF US-6 Varistor+RC 200~220V 470V 100Ϊ 0.47μF 29 US-11 Varistor 24~48V 120V - - US-12 Varistor AC/DC 100~125V 270V - - US-13 Varistor common 200~240V 470V - - US-14 Varistor 380~440V 1000V - - US-22 RC AC 100~125V - 56Ϊ 1μF MC C R Installation US-22 Click Connect the lead wires to the coil terminals of the contactor first. And then insert the body into the space of the contactor as shown above. 36

Capacitor unit Capacitor unit is connected to the terminals of the contactor to reduce the high inrush current. Maximum operating power (kvar) Rated current Type Contactor 220 ~ 400 ~ 0 ~ (A) 240V 440V 550V MC-9a(D) 5 9.7 14 14 MC-12a(D) 6.7 12.5 18 18 AC-9 MC-18a(D) 8.5 16.7 24 24 MC-25a(D) 10 18 26 26 MC-32a(D) 15 25 36 36 MC-40a(D) 20 33.3 48 48 MC-50a(D) 20 40 58 58 MC-65a(D) 25 45.7 66 66 AC-50 MC-75a(D) 29.7 54 78 78 MC-85a(D) 35 92 92 MC-100a(D) 37 62 94 94 Note) - When the switch is closed condenser must be discharged before recharged. (Maximum residual voltage at terminals 50V) - To prevent short current, gg type fuse must be 1.5~2 times than rated current. Features of capacitor unit (Pre-loading resistor) - Damping resister that can limit the inrush current upto xin is connected to the mechanism that closed earlier than the main contact of the contactor - No heat loss by the serial resistor - Eliminate the switching surge - Improving the performance of the capacitor system Operation sequence Capacitor unit : OFF Contactor : OFF Capacitor unit : ON Contactor : OFF Capacitor unit : OFF Contactor : ON Capacitor unit Capacitor unit Capacitor unit Contactor Contactor Contactor Fig.1 Fig.2 Fig.3 Note) Closing sequence : Fig.1 => Fig.2 => Fig.3 Opening sequence : Fig.3 => Fig.1 37

Accessory Replacement coils To replace the existing coil to change voltage or repair. Coil voltage Contactor DC coil AC coil AC Hz (V) AC 50Hz (V) DC (V) 24 230 24 230 12 110 48 240 36 240 20 125 MC-6M 100 277 42 380 24 200 MC-9M 110 380 48 400 48 220 MC-12M 120 440 80 415 250 MC-18M 200 480 100 440 80 208 0 110 500 100 220 220 550 24 230 24 230 12 110 48 240 36 240 20 125 MC-6a 100 277 42 380 24 200 MC-9a 110 380 48 400 48 220 MC-12a 120 440 80 415 250 MC-18a 200 480 100 440 80 MC-22a 208 0 110 500 100 220 220 550 24 230 24 230 12 110 48 240 36 240 20 125 100 277 42 380 24 200 110 380 48 400 48 220 MC-32a 120 440 80 415 250 MC-40a 200 480 100 440 80 208 0 110 500 100 220 220 550 24 230 24 230 12 110 48 240 36 240 20 125 100 277 42 380 24 200 MC-50a 110 380 48 400 48 220 MC-65a 120 440 80 415 250 200 480 100 440 80 208 0 110 500 100 220 220 550 24 230 24 230 12 110 48 240 36 240 20 125 100 277 42 380 24 200 MC-75a 110 380 48 400 48 220 MC-85a 120 440 80 415 250 MC-100a 200 480 100 440 80 208 0 110 500 100 220 220 550 Replacement process 38

Safety cover (Option) To prevent arc from coming out from the contactor To protect from unintended manual operation To prevent dust from entering into the inside of the contactor Type Contactor AP-9 All types 39

Overload relays General descriptions Type MT, bimetal-style, overload relays are designed to protect AC circuits and motors against overloads, phase failure, long starting times and prolonged stalling of the motor. Four versions are available according to the protection function and trip class as below. 1. Non-differential : 3pole-2bimetal(heater) and trip class 10A 2. Non-differential : 3pole-3bimetal(heater) and trip class 10A 3. Differential : 3pole-3bimetal(heater) and trip class 10A 4. Differential : 3pole-3bimetal(heater) and trip class 20 Configuration of the front Upstream connections Circuit identification Relay type Trip indicator Protection cover Adjustment dial Sealing the protection cover Stop/Test button Reset button/selector (manual or automatic reset) Auxiliary contacts(1no+1nc) Downstream connections MT-18M MT-40a MT-65a MT-100a Screw Screw Screw Screw 40

Contactors directly mountable with overload relays Overload relay Contactor Type Setting range Type MC-6M MT-18M 0.1~18A MC-9M MC-12M MC-18M MC-6a MC-9a MC-12a MT-40a 0.1~22A MC-18a MC-22a MC-32a MC-40a MT-65a 4~65A MC-50a MC-65a MC-75a MT-100a 7~100A MC-85a MC-100a MS-12 MS-40 MS-65 MS-100 Environment and auxiliary circuit Environment Standards Certifications Rated operation voltage Rated insulation voltage Rated frequency Degree of protection (Conforming to IEC 529) Ambient air temperature Storage Operation Mounting position Shock resistance (Conforming to IEC 68-2-7) Vibration resistance (Conforming to IEC68-2-6) Insulation strength (Conforming to IEC 255-5) Rated impulse withstand voltage (Conforming to IEC 801-5) Auxiliary contacts characteristics Composition Rated thermal current Rated operation current AC15 duty 120V (C0) 240V 380V 480V 500V 0V DC13 duty 120V (R300) 240V Connecting conductor Size Connection to screw clamp terminals Type IEC/EN 947-1, IEC/EN 947-4-1 CE, CSA, UL Max. 690V 690V 50/Hz IP 20-55 ~ +80 C -5 ~ + C Vertical plane 15gn - 11ms 6G 6kV 6kV 1a1b (1NO +1NC) 5A C0, R300 1.5A 0.75A 0.47A 0.375A 0.35A 0.3A 0.22A 0.1A 18AWG /1mm2 65/75 Cu-wire 41

Overload relay specifications MT type Thermal Overload Relays MT-18M/3K Frame size Trip class Type Non-differential(3P-2 heater) Non-differential(3P-3 heater) Differential type Terminal type Number of poles Rated operational voltage (Ue) Rated insulation voltage (Ui) Rated impulse voltage (Uimp) Degree of protection (IEC 529) Temperature compensation ( C) Functions Trip indicating Stop Test Manual/Automatic Reset Setting range(a) Nominal Wire size current rating mm 2 AWG 0.14 0.21 0.33 0.52 0.82 1.3 1 18 2.1 3.3 5 6.5 7.5 8.5 1~1.5 18~16 11 1.5~2.5 16~14 15 2.5 14~12 19 21.5 2.5~4 12~10 27 4~6 10 30 4~10 10~8 34 6~10 10~8 42 54 10 8 65 74 16~25 6~4 83 90 25~35 4~3 Applied contactors Separate mounting unit 18AF 10A 20 MT-18M/2H MT-18M/3H MT-18M/3K MT-18M/3D Screw clamp 3 690V Up to 690V 6kV IP 20-5~+40-0.1~18A 1~18A 0.1~0.16 0.16~0.25 0.25~0.4 0.4~0.63 0.63~1 1~1.6 1~1.6 1.6~2.5 1.6~2.5 2.5~4 2.5~4 4~6 4~6 5~8 5~8 6~9 6~9 7~10 7~10 9~13 9~13 12~18 12~18 MC-6M, 9M, 12M, 18M - 42

MT-40a/3K MT-65a/3K S MT-100a/3K S 40AF 65AF 100AF 10A 20 10A 20 MT-40a/2H MT-65a/2H S MT-40a/3H MT-65a/3H S MT-40a/3K MT-40/3D MT-65a/3K S MT-65/3D S Screw clamp Screw clamp 3 3 690V 690V Up to 690V Up to 690V 6kV 6kV IP 20 IP 20-5~+40-5~+40 0.1~40A 1~40A 4~65A 10A 20 MT-100a/2H S MT-100a/3H S MT-100a/3K S MT-100/3D S Screw clamp 3 690V Up to 690V 6kV IP 20-5~+40 7~100A 0.1~0.16 0.16~0.25 0.25~0.4 0.4~0.63 0.63~1 1~1.6 1~1.6 1.6~2.5 1.6~2.5 2.5~4 2.5~4 4~6 4~6 4~6 4~6 5~8 5~8 5~8 5~8 6~9 6~9 6~9 6~9 7~10 7~10 7~10 7~10 9~13 9~13 9~13 9~13 12~18 12~18 12~18 12~18 16~22 16~22 16~22 16~22 18~25 18~25 18~25 18~25 22~32 22~32 - - - - 24~36 24~36 28~40 28~40 28~40 28~40 34~50 34~50 45~65 45~65 MC-6a, 9a, 12a, 18a, 22a, 35a, 40a MC-50a, 65a UZ-32 UZ-63/S 7~10 7~10 9~13 9~13 12~18 12~18 16~22 16~22 18~25 18~25 - - 24~36 24~36 28~40 28~40 34~50 34~50 45~65 45~65 54~75 54~75 63~85 63~85 70~95 70~95 80~100 80~100 MC-75a, 85a, 100a UZ-95/S 43

Overload relay operation 1. Adjustment dial Before adjusting the dial open the protection cover. Current setting can be done easily by using (+) or (-) driver. Do not rotate the dial out of the setting range. 2. Stop/Test button STOP function is executed by pushing the button, which causes the next sequence. In case of operation test pull this button. 3.Trip indicator If relay is tripped it comes out. 4. Reset button/selector Manual mode Automatic mode Using a driver the reset mode can be set. In case of Manual mode(h) push the button to reset the relay. To change to Automatic mode(a) from Manual mode push the button and rotate as shown in the fig. 5.Auxiliary contact operation Terminal no. Normal STOP TEST/TRIP RESET NC 95-96 NO 97-98 44

Accessories for overload relay Separate mounting units These accessories are used to mount the relays separately from contactors. If a relay is combined with a unit, it can be mounted on DIN rail or panel by fixing screws. Relay Type Unit Weight MT-18M/2H MT-18M/3H MT-18M/3K AZ-12MH 20g MT-18M/3D MT-40a/2H MT-40a/3H MT-40a3K UZ-32 23g MT-40a/3D MT-65a/2H S MT-65a/3H S MT-65a/3K S UZ-63/S 68g MT-65a/3D S MT-100a/2H S MT-100a/3H S MT-100a/3K S UZ-95/S 134g MT-100a/3D S 45

Accessories for overload relay Remote reset units These accessories are used to reset the relays on the panel door. Type UM-4R UM-5R UM-6R Cable length (L) 400 mm 500 mm 0 mm 1. Make the reset bar straight at least 55mm from the panel door and 35mm from the bracket. 2. The bending radius of the flexible reset bar should not be less than 15mm. 35 55 R15 10 Bracket Reset bar Panel door 8 Door hole cutting 46

Installation 1. Fit the bracket with the relay as indicated(*1) below. 2. Separate Nut(*3) and Head cap(*4) from the reset bar first. Insert the reset bar into the panel hole and then fix it with the Nut and Head. 3. To separate the bracket from the relay lift the *2 part as shown in the fig. 32AF 63AF 95AF Reset bar 8 *3 *4 Bracket Panel door *1 *2 47

Overload relay ordering types Trip class 10A Direct mounting type ARC Setting range (A) Non-differential (3P-2 heater) Ordering type Non-differential (3P-3 heater) Differential Contactor Separate mounting unit 0.1~0.16 MT-18M/2H0.14 MT-18M/3H0.14 MT-18M/3K0.14 0.16~0.25 MT-18M/2H0.21 MT-18M/3H0.21 MT-18M/3K0.21 0.25~0.4 MT-18M/2H0.33 MT-18M/3H0.33 MT-18M/3K0.33 0.4~0.63 MT-18M/2H0.52 MT-18M/3H0.52 MT-18M/3K0.52 0.63~1 MT-18M/2H0.82 MT-18M/3H0.82 MT-18M/3K0.82 1~1.6 MT-18M/2H1.3 MT-18M/3H1.3 MT-18M/3K1.3 MC-6M MT-18M/ 1.6~2.5 MT-18M/2H2.1 MT-18M/3H2.1 MT-18M/3K2.1 2.5~4 MT-18M/2H3.3 MT-18M/3H3.3 MT-18M/3K3.3 MC-9M MC-12M AZ-12MH 4~6 MT-18M/2H5 MT-18M/3H5 MT-18M/3K5 MC-18M 5~8 MT-18M/2H6.5 MT-18M/3H6.5 MT-18M/3K6.5 6~9 MT-18M/2H7.5 MT-18M/3H7.5 MT-18M/3K7.5 7~10 MT-18M/2H8.5 MT-18M/3H8.5 MT-18M/3K8.5 9~13 MT-18M/2H11 MT-18M/3H11 MT-18M/3K11 12~18 MT-18M/2H15 MT-18M/3H15 MT-18M/3K15 Setting range (A) Non-differential (3P-2 heater) Ordering type Non-differential (3P-3 heater) Differential Contactor Separate mounting unit 0.1~0.16 MT-40a/2H0.14 MT-40a/3H0.14 MT-40a/3K0.14 0.16~0.25 MT-40a/2H0.21 MT-40a/3H0.21 MT-40a/3K0.21 0.25~0.4 MT-40a/2H0.33 MT-40a/3H0.33 MT-40a/3K0.33 0.4~0.63 MT-40a/2H0.52 MT-40a/3H0.52 MT-40a/3K0.52 0.63~1 MT-40a/2H0.82 MT-40a/3H0.82 MT-40a/3K0.82 MT-40a/ 1~1.6 MT-40a/2H1.3 MT-40a/3H1.3 MT-40a/3K1.3 1.6~2.5 MT-40a/2H2.1 MT-40a/3H2.1 MT-40a/3K2.1 2.5~4 MT-40a/2H3.3 MT-40a/3H3.3 MT-40a/3K3.3 4~6 MT-40a/2H5 MT-40a/3H5 MT-40a/3K5 5~8 MT-40a/2H6.5 MT-40a/3H6.5 MT-40a/3K6.5 6~9 MT-40a/2H7.5 MT-40a/3H7.5 MT-40a/3K7.5 7~10 MT-40a/2H8.5 MT-40a/3H8.5 MT-40a/3K8.5 9~13 MT-40a/2H11 MT-40a/3H11 MT-40a/3K11 MC-6a MC-9a MC-12a MC-18a MC-22a MC-32a MC-40a UZ-32 12~18 MT-40a/2H15 MT-40a/3H15 MT-40a/3K15 16~22 MT-40a/2H19 MT-40a/3H19 MT-40a/3K19 18~25 MT-40a/2H21.5 MT-40a/3H21.5 MT-40a/3K21.5 22~32 MT-40a/2H27 MT-40a/3H27 MT-40a/3K27 28~40 MT-40a/2H34 MT-40a/3H34 MT-40a/3K34 UZ-32(34A) 48

Trip class 10A Direct mounting type ARC Setting range (A) Non-differential (3P-2 heater) Ordering type Non-differential (3P-3 heater) Differential Contactor Separate mounting unit 4~6 MT-65a/2H5S MT-65a/3H5S MT-65a/3K5S 5~8 MT-65a/2H6.5S MT-65a/3H6.5S MT-65a/3K6.5S 6~9 MT-65a/2H7.5S MT-65a/3H7.5S MT-65a/3K7.5S 7~10 MT-65a/2H8.5S MT-65a/3H8.5S MT-65a/3K8.5S MT-65a/ 9~13 MT-65a/2H11S MT-65a/3H11S MT-65a/3K11S 12~18 MT-65a/2H15S MT-65a/3H15S MT-65a/3K15S 16~22 MT-65a/2H19S MT-65a/3H19S MT-65a/3K19S 18~25 MT-65a/2H21.5S MT-65a/3H21.5S MT-65a/3K21.5S 24~36 MT-65a/2H30S MT-65a/3H30S MT-65a/3K30S 28~40 MT-65a/2H34S MT-65a/3H34S MT-65a/3K34S 34~50 MT-65a/2H42S MT-65a/3H42S MT-65a/3K42S 45~65 MT-65a/2H55S MT-65a/3H55S MT-65a/3K55S MC-50a MC-65a UZ-63/S Setting range (A) Non-differential (3P-2 heater) Ordering type Non-differential (3P-3 heater) Differential Contactor Separate mounting unit 7~10 MT-100a/2H8.5S MT-100a/3H8.5S MT-100a/3K8.5S 9~13 MT-100a/2H11S MT-100a/3H11S MT-100a/3K11S 12~18 MT-100a/2H15S MT-100a/3H15S MT-100a/3K15S 16~22 MT-100a/2H19S MT-100a/3H19S MT-100a/3K19S 18~25 MT-100a/2H21.5S MT-100a/3H21.5S MT-100a/3K21.5S MT-100a/ 24~36 MT-100a/2H30S MT-100a/3H30S MT-100a/3K30S 28~40 MT-100a/2H34S MT-100a/3H34S MT-100a/3K34S 34~50 MT-100a/2H42S MT-100a/3H42S MT-100a/3K42S 45~65 MT-100a/2H55S MT-100a/3H55S MT-100a/3K55S 54~75 MT-100a/2H65S MT-100a/3H65S MT-100a/3K65S 63~85 MT-100a/2H74S MT-100a/3H74S MT-100a/3K74S 70~95 MT-100a/2H83S MT-100a/3H83S MT-100a/3K83S 80~100 MT-100a/2H90S MT-100a/3H90S MT-100a/3K90S MC-75a MC-85a MC-100a UZ-95/S 49

Overload relay ordering types Trip class 20 Direct mounting type ARC Setting range (A) Ordering type Differential Contactor Separate mounting unit 1~1.6 MT-18M/3D1.3 1.6~2.5 MT-18M/3D2.1 MT-18M/3K 2.5~4 MT-18M/3D3.3 4~6 MT-18M/3D5 5~8 MT-18M/3D6.5 6~9 MT-18M/3D7.5 7~10 MT-18M/3D8.5 9~13 MT-18M/3D11 MC-6a MC-9a MC-12a MC-18a AZ-12MH 12~18 MT-18M/3D15 Setting range (A) Ordering type Differential Contactor Separate mounting unit 1~1.6 MT-40a/3D1.3 1.6~2.5 MT-40a/3D2.1 2.5~4 MT-40a/3D3.3 4~6 MT-40a/3D5 MC-6a 5~8 MT-40a/3D6.5 MC-9a 6~9 MT-40a/3D7.5 7~10 MT-40a/3D8.5 MC-12a MC-18a UZ-32 9~13 MT-40a/3D11 MC-22a MT-40a/3D 12~18 MT-40a/3D15 16~22 MT-40a/3D19 MC-32a MC-40a 18~25 MT-40a/3D21.5 22~32 MT-40a/3D27 28~40 MT-40a/3D34 UZ-32(34A) 50

Trip class 20 Direct mounting type ARC Setting range (A) Ordering type Differential Contactor Separate mounting unit 4~6 MT-65a/3D5S 5~8 MT-65a/3D6.5S 6~9 MT-65a/3D7.5S 7~10 MT-65a/3D8.5S 9~13 MT-65a/3D11S MT-65a/3D S 12~18 MT-65a/3D15S 16~22 MT-65a/3D19S 18~25 MT-65a/3D21.5S 24~36 MT-65a/3D30S 28~40 MT-65a/3D34S 34~50 MT-65a/3D42S 45~65 MT-65a/3D55S MC-50a MC-65a UZ-63/S Setting range (A) Ordering type Differential Contactor Separate mounting unit 7~10 MT-100a/3D8.5S 9~13 MT-100a/3D11S 12~18 MT-100a/3DK15S 16~22 MT-100a/3D19S MT-100a/3D S 18~25 MT-100a/3D21.5S 24~36 MT-100a/3D30S 28~40 MT-100a/3D34S 34~50 MT-100a/3D42S 45~65 MT-100a/3D55S 54~75 MT-100a/3D65S 63~85 MT-100a/3D74S 70~95 MT-100a/3D83S 80~100 MT-100a/3D90S MC-75a MC-85a MC-100a UZ-95/S 51

Overload relay trip curves Class 10A, 18AF MT-18M/2H MT-18M/3H MT-18M/3K 40 30 20 Cold starting 40 30 20 Hot starting Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 Multiple of current setting 5 6 7 8 9 10 15 ln[a] 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Class 20, 18AF MT-18M/3D Cold starting Hot starting 40 40 30 30 20 20 Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] 52

Class 10A, 40AF MT-40a/2H MT-40a/3H MT-40a/3K 40 30 20 Cold starting 40 30 20 Hot starting Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] Class 20, 40AF MT-40a/3D Cold starting Hot starting 40 40 30 30 20 20 Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] 53

Overload relay trip curves Class 10A, 65AF MT-65a/2H MT-65a/3H MT-65a/3K 40 30 20 Cold starting 40 30 20 Hot starting Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] Class 20, 65AF MT-65a/3D Cold starting Hot starting 40 40 30 30 20 20 Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] 54

Class 10A, 100AF MT-100a/2H MT-100a/3H MT-100a/3K 40 30 20 Cold starting 40 30 20 Hot starting Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] Class 20, 100AF MT-100a/3D Cold starting Hot starting 40 40 30 30 20 20 Minute 10 8 6 5 4 3 Minute 10 8 6 5 4 3 2 2 Tripping Time 40 30 20 Tripping Time 40 30 20 Second 10 8 6 5 4 3 Second 10 8 6 5 4 3 2 2 1 0.8 0.6 0.5 0.4 1 0.8 0.6 0.5 0.4 0.3 1 2 3 4 5 6 7 8 9 10 15 0.3 1 2 3 4 5 6 7 8 9 10 15 Multiple of current setting ln[a] Multiple of current setting ln[a] 55

Contactors (18AF/22AF) MC-6M~18M AC 1a or 1b 45 82 35 32 [mm] MC-6M~18M DC 1a or 1b MC-6a~22a AC 1a1b MC-6a~22a DC 1a1b 45 45 45 73.5 73.5 73.5 73.5 113.7 117.7 86 65 49.5 65 49.5 65 49.5 65 49.5 35 32 35 32 35 32 252g 468g 327g 543g 56

Contactors (40AF) MC-25a~40a AC 45 93 35 [mm] 83 75 442g MC-25a~40a DC 45 120.1 35 69 45 93 83 69 45 120.1 83 83 75 628g MC-25a~40a AC 35 2a2b 75 549g MC-25a~40a DC 35 2a2b 75 765g 57

Contactors (65AF) MC-50a~65a AC 55 121.8 47 41 [mm] 92 100 55 149.2 106 106 106 940g MC-50a~65a DC 47 41 92 100 1196g MC-50a~65a AC 79 55 121.8 47 41 2a2b 92 100 1045g MC-50a~65a DC 79 55 149.2 47 41 2a2b 106 92 100 1301g 58

Contactors (100AF) MC-75a~100a AC 70 137.3 55 [mm] 140 130 1820g MC-75a~100a DC 70 173.8 55 140 94 70 137.3 140 130 2700g MC-75a~100a AC 55 2a2b 130 1925g MC-75a~100a DC 94 70 173.8 55 2a2b 140 130 2805g 59

Motor starters (18AF~40AF) MS-6M~18M 45 82 35 32 [mm] 73.5 45 86 63.3 129.9 94.9 65 49.5 MS-6a~22a M3.5 (Coil terminal) M4 (Main terminal) M3.5 (Aux terminal) 35 M4(Mounting hole) 32 70.5 32.6 M3.5 (Coil terminal) M4/M5 (Main terminal) 45 93(86) 66(64) M4(Mounting hole) 35 139.4 104.3 51 75 46 65 49.5 M3.5 (Aux terminal) M4/M5 (Aux terminal) 3.7 86.3 497g MS-32a~40a 7.5 M3.5 (Aux terminal) M4/M5 (Main terminal) 70.5 3.7 86.3 32.6 610g

Motor starters (65AF~100AF) MS-50a~65a M3.5 (Coil terminal) M6 (Main terminal) 55 121.8 72 M4(Mounting hole) 4 3 47 [mm] 163.8 131 73 M3.5 (Aux terminal) M6 (Main terminal) 5.3 3.7 110.8 95 45.5 M3.5 (Coil terminal) M8 (Main terminal) 70 211.4 172.8 105 100 1140g MS-75a~100a 137.3 85 M4(Mounting hole) 2.5 130 M3.5 (Aux terminal) M8 (Main terminal) 6 62.2 110.7 3.7 126.5 2190g 61

Reversing contactors and starters (18AF) MC-6MR~18MR AC 102 82 35 32 35 32 [mm] 46 102 73.5 46 102 129.9 73.5 46 73.5 65 49.5 718g MC-6MR~18MR DC 113.7 35 32 35 32 65 49.5 1150g MS-6MR~18MR AC 82 35 32 35 32 65 49.5 45 62

Reversing contactors and starters (22AF) MC-6aR~22aR AC 102 86.8 35 32 35 32 [mm] 46 102 73.5 46 102 129.9 73.5 46 73.5 118.5 35 32 35 32 65 49.5 65 49.5 718g MC-6aR~22aR DC 1150g MS-6aR~22aR AC 86.8 45 89.7 888g 63

Reversing contactors and starters (40AF) MC-32aR~40aR AC 102 57 93 35 35 [mm] 102 57 93 139.4 51 83 51 83 67 950g MC-32aR~40aR DC 102 120.1 57 35 35 51 83 67 1470g MS-32aR~40aR AC 95-NC-96 97-NO-98 45 90 64

Reversing contactors and starters (65AF) MC-50aR~65aR AC 122 121.8 47 47 67 41 41 [mm] 71 106 M4 41~47x92~100 M4 41~47x92~100 92 100 1730g MC-50aR~65aR DC 122 47 47 67 149.2 41 41 71 106 M4 41~47x92~100 M4 41~47x92~100 92 100 2270g 122 121.8 67 163.8 71 106 MS-50aR~65aR AC 95-NC-96 97-NO-98 55 100 65

Reversing contactors and starters (100AF) MC-75aR~100aR AC 152 137.4 [mm] 82 55 55 M4 55~x130 M4 55~x130 211.9 103 140 103 140 130 103 140 130 3250g MC-75aR~100aR DC 152 173.9 82 55 55 M4 55~x130 M4 55~x130 5270g MS-75aR~100aR AC 152 82 137.4 95-NC-96 97-NO-98 70 110 66

Overload relays MT-18M 45 63.7 43.1 [mm] 3.7 86.3 65 74.6 17.5 M3.5 (Aux terminal) M4/M5 (Main terminal) 95-NC-96 97-NO-98 2T1 4T2 6T3 11.8 14.3 45 Main terminal 70.5 32.6 3.7 96.3 57.5 80.6 17.5 M3.5 (Aux terminal) 95-NC-96 97-NO-98 2T1 4T2 6T3 M6 (Main terminal) 14 55 18 5.3 Main terminal 80.5 31 3.7 106.3 64.8 97.2 17.5.1 73.2 100g MT-40a Aux terminal 167g MT-65a Aux terminal 303g MT-100a 95-NC-96 97-NO-98 M3.5 (Aux terminal) Aux terminal M8 (Main terminal) 2T1 4T2 6T3 17 22.5 70 6 Main terminal 90.5 42 474g 67

Overload relays (Separate mount) AZ-12MH 70.7 49.8 1.9 Main terminal 45 7.6 8.7 M4(Mounting hole) 35 [mm] M3.5 (Main terminal) 89 73.9 94.6 3.4 45 11.8 14.3 M4(Mounting hole) 35 1L1 3L2 5L3 M4/M5(34A) (Main terminal) 93 85 25.5 32.6 Main terminal 70.5 68.6 108.7 55 14 18 M4(Mounting hole) 40 M6 (Main terminal) 107.5 94.5 5 1L1 3L2 5L3 42.2 39.6 Main terminal 89.1 76.4 119.4 70 17 22.5 M4(Mounting hole) 1L1 3L2 5L3 M8 (Main terminal) 120 110 55.5 81 Aux terminal 7 Main terminal 27.4 51.5 7 400g UZ-32 Main terminal Aux terminal 44.6 680g UZ-63 Main terminal Aux terminal 1340g UZ-95 Main terminal Aux terminal 50.6 99.1 Main terminal 2300g 68

69 Contact arrangement Contactors A2 A1 V U R S 64 W T 63 MC-6M~18M 1a A2 A1 V U R S W T 52 51 A2 A1 V U R S 44 W T 43 32 31 MC-6a~22a A2 A1 V U R S 14 W T 13 22 21 44 43 32 31 MC-32a~100a A2 A1 V U R S W T 1b 2a2b 1a1b

Contact arrangement Motor starters R/1/L1 S/3/L2 T/5/L3 A1 A2 A1 A2 97 95 2/T1 4/T2 6/T3 98 96 13 21 R/1/L1 S/3/L2 T/5/L3 43 31 A1 A2 A1 A2 14 22 44 32 97 95 2/T1 4/T2 6/T3 98 96 Reversing contactors A1 A2 R/1/L1 S/3/L2 T/5/L3 111NC 121NC R/1/L1 S/3/L2 T/5/L3 A1 A2 A1 A2 122NC 112NC A1 A2 U/2/T1 V/4/T2 W/6/T3 U/2/T1 V/4/T2 W/6/T3 Reversing starters A1 A2 R/1/L1 S/3/L2 T/5/L3 111NC 121NC R/1/L1 S/3/L2 T/5/L3 A1 A2 A1 A2 U/2/T1 V/4/T2 W/6/T3 112NC 122NC U/2/T1 V/4/T2 W/6/T3 A1 A2 97 95 2/T1 4/T2 6/T3 98 96 70

M e t a S o l u t i o n HEAD OFFICE LS Tower, 1026-6 Hokyeh 1dong, Dongan-gu, Anyang, Kyonggi-Do, 431-848, Korea Tel. (82-2)2034-4940~8 Fax. (82-2)780-0382 Cheong-Ju Plant Cheong-Ju Plant #1, Song Jung Dong, Hung Duk Ku, Cheong Ju, 361-720, Korea 2008. 10/(01) 2008. 10(E) STAFF c 2008.10 LS Industrial Systems Co.,Ltd. All rights reserved.