Parts Book Model / Configuration 5 X 7 ESV LUB Package Compressor Serial Number(s) ESN 2313 List Number 17311317 This parts book is for use with Ingersoll Rand equipment of the type listed above only. The compressor serial number, model, and List number are the key to identify your equipment. These numbers are stamped on the compressor nameplate. For your convenience, we suggest that you record these numbers. Page 1 of 16
General Information: This parts book is provided as an important part of your Ingersoll-Rand equipment. It has been written and illustrated for quick identification of all standard parts for basic compressor, ordering requirements, and to help plan spares to maintain trouble free operation of the equipment. This book contains two sections. Section 1: Parts List (Helps identify basic components / assemblies used in this equipment) Section 2: Recommended Spares (Helps you to plan spares for trouble free operation) This technical manual contains IMPORTANT DATA and should be kept with the equipment at all times. Safety Instructions: The use of parts (1) other than those included within this book or (2) not approved by Ingersoll-Rand or (3) not supplied by Ingersoll-Rand, may create hazardous condition over which the Ingersoll-Rand has no control. Such hazardous condition can lead to accidents that may be life threatening, cause substantial body injury, result in damage to the equipment, or poor performance / life of the equipment. Therefore, Ingersoll-Rand can bear no responsibility for equipment in which such non-approved parts are used. Please verify components before any attempt is made to install or replace upon receipt from Ingersoll-Rand. For any further information or assistance please contact nearest Ingersoll-Rand distributor or branch office. Before any attempt is made to restart the equipment after replacement of part(s), please verify that is properly assembled as per recommended procedure by Ingersoll-Rand. For any further information or assistance please contact nearest Ingersoll-Rand distributor or branch office. Terms and Conditions: Restrictions on use: This manual is created and owned by Ingersoll-Rand (IR) and contains confidential, trade secret information and is protected by international copyright and trademark laws. This is the property of Ingersoll-Rand, and is given to the receiver in confidence. The receiver by reception and retention of the manual accepts it in confidence and agrees that, except as authorized in writing by Ingersoll-Rand, it will (1) NOT use the manual OR any copy thereof OR the confidential OR trade secret information therein; (2) NOT copy the manual OR part of it; (3) NOT disclose to others either the manual OR any copy thereof OR the confidential OR trade secret information therein; and (4) upon completion of the need to retain the manual, OR upon demand, return the manual, all copies thereof, and all material copied there from. You may not modify, copy, reproduce, republish, upload, post, transmit or distribute in any way any material from this manual including code and software. You may print material from this manual for your personal, non-commercial use only, provided you keep intact all copyright and other proprietary notices. Disclaimer: Limitation of Liability: Under no circumstances, including, but not limited to, negligence, shall IR, its subsidiary or affiliates be liable for any direct, indirect, incidental, special or consequential damages that result from the use of, or the inability to use, IR materials. You specifically acknowledge and agree that IR is not liable for any defamatory, offensive or illegal conduct of any user. Page 2 of 16
Parts List General Information: This illustrated parts list identifies the various assemblies, sub-assemblies and detailed parts that make up this machine. A series of illustrations show each part clearly and in it's correct location relative to the other parts in the illustration. Each part in an illustration is referenced with a number. The number, description and quantity needed per assembly are listed in following pages. Contents of Parts List: Parts list contains following information. ILL#: Each illustration is accompanied by the list of parts on next page. This column lists the reference number on the illustration that identifies that item. The illustration number is usually not required for ordering parts. It is required only for locating parts in the parts list. Item No.: This number identifies the part and its specification. All parts listed in this section bear Ingersoll-Rand unique item number. This number must always be specified when ordering spares or replacement parts. Description: The description column identifies items by standard name, or nomenclature, and modifiers. The modifiers are used to identify specific characteristics (I.e. dimensions, capacity, pressure, setting, etc.) and / or particular location or function on the unit. The relationship of a component or sub assembly to higher assembly is shown by indentation. Description is very important to provide while ordering parts. Qty: Quantities listed in this column reflects the number of each item used in the next higher assembly, and are not necessarily the total quantity of the part in complete model. Specify desired quantity when ordering. Remark: This column may list following abbreviations for specific item. "NA": This item is not available as a spares or replacement parts. "NSS": This item is not sold separately. Such item must be ordered as a part of next higher assembly or where applicable as parts of a kit. Page 3 of 16
Figure 1 Frame & Running Gear Page 4 of 16
ILL# Item No. Description Qty Remark 1-* 42153270 ASSEMBLY FRAME & RUNNING GEAR 7" ESV NL 1 1-* 42118364. ASSEMBLY FRAME 7" ESV 1 1-3 30556385.. FRAME 7" STROKE ESV 1 1-14 30557565.. BUSH MBH 7ESV 1 NSS 1-5 95093662.. STUD 3/4IN X 2-3/4IN 8 1-* 42117838.. ASSEMBLY DRAIN 5" & 7" STROKE ESV 1 1-9 97070213... CAP PIPE SCREWED 1/2 IHE 1 1-6 95077822.. NUT HEX 3/4 UNC ESV 8 1-7 39137245.. GLASS OIL LEVEL 1 1-15 37794377.. SEAL OIL CRANK SHAFT 2 1-10 30562243.. GASKET COVER FRAME 1 1-9 39566864.. COVER FRAME 7 ESV/H 1 1-11 95104147.. SCREW CAP HEX 1/2INX 1IN 4 1-* 42319640. ASSEMBLY MB HOUSING 7 STK ESV 1 NSS 1-33 95018370.. O-RING 14 X 14-1/2 X 1/4 1 1-26 42168690.. HOUSING MB WITH BUSH 1 1-40 95104709.. SCREW CAP HEX HEAD 3/4 X 4 2 1-37 30179220.. ADAPTER OIL FILTER 1 1-36 30557888.. CAP BREATHER 1 1-35 94425162.. ELBOW MAIN BEARING HOUSING-0.50 NPT 1 1-31 95101705.. PLUG COUNTER SHUNK 3/8IN NPT 1 1-30 30557565.. BUSH MBH 7ESV 1 1-* 30384440. PIPE ASSEMBLY SUCTION-9.5X7 ESV NL 1 NSS 1-41 70264346.. ASSEMBLY PIPE OIL SUCT 1 NSS 1-34 97076277.. NUT CONNECTOR 1 1-* 42139329. ASSEMBLY PUMP OIL COVER ESV 1 1-* 70402680.. ASSEMBLY OIL PUMP ESV/PHE/IHE LUB 1 1-* 30427140... ASSEMBLY OIL PUMP ESV 1 1-81 37141041.... SHAFT DRIVE OIL PUMP 1 1-81 37141058.... RING LOCATING - OIL PUMP 1 1-81 97059414.... ROTOR INNER GEAR IDLER 5 & 7 ESV 1 1-81 97059422.... ROTOR OUTER GEAR DRIVE 5 & 7 ESV 1 1-80 37796240... SEAL OIL PUMP SHAFT AP LUB 1 1-* 31165376.. ASSEMBLY OIL PUMP COVER 1 1-84 39863683... COVER LUBRICATOR OIL PUMP WITH BUSH 1 1-85 95033825... PIN DOWEL -OIL PUMP-1/4DX1L 1 1-86 95033619... PLUG PIPE SQ.HD 1/2 NPT CS BLACK 1 1-87 30205280... GASKET COVER OIL PUMP 1 1-88 95104006... SCREW CAP HEX HEAD 7/16 X 1 INCH 5 1-89 95101705... PLUG COUNTER SHUNK 3/8IN NPT 1 1-90 95098653... PIN ROLL 5/16 X 1 1 1-90 30508741... SPRING VALVE RELIEF 1 NSS 1-92 95320446... BALL RELIEF VALVE, 1/2 INCH, E52100 1 1-* 42398362. ASSEMBLY CRANKSHAFT 7" STROKE ESV W/KEY 1 1-* 37224102.. ASSEMBLY CRANKSHAFT 7 STK 1 1-17 30559652... CRANKSHAFT 7" STROKE ESV / ESH 1 1-18 70408240... PIN DOWEL CRANKSHAFT 1 1-58 95545679... KEY CRNKSHFT 7/8INCH X 4.5INCH 1 1-* 37189628. ASSEMBLY ROD CONN COMP 7 ESV 1 1-47 42156448.. ROD CONNECTING 7 WITH CAPBUSH &BOLT 1 NSS 1-52 30557540.. BUSHING CRANKPIN 7ESV 1 1-51 30557532.. BUSHING CONNECTING ROD 1 1-* 37046414. ASSEMBLY CROSSHEAD 7" PHE/ESV 1 1-55 30559736.. CROSSHEAD 7" STROKE 1 1-* 37087707.. ASSEMBLY PIN CROSS HEAD 1 1-54 90732538... PIN CROSS HEAD 1 1-58 30206940... PLUG CROSS HEAD PIN 1 1-59 95250932... PLUG 1/4 1 1-57 30576136.. RING RETAINER 2 1-60 30253892. COVER SHAFT 1 1-8 39550215. GASKET FRAME 1 NSS NOT SOLD SEPARATELY Page 5 of 16
Figure 2 Distance Piece - Frame Page 6 of 16
ILL# Item No. Description Qty Remark 2-1 39648282 ASSEMBLY DISTANCE PIECE 7" 1 2-2 39785126. DISTANCE PIECE 1 2-3 95101044. PLUG PIPE SQ.HD.1 NPT 2 2-* 42118661. ASSEMBLY COVER DISTANCE PC 9X7ESV 1 2-4 39878046.. COVER DISTANCE PIECE IHE/PHE 1 2-5 30562664.. GASKET COVER DISTANCE PIECE 1 2-6 95104121.. SCREW CAP HEX HEAD 1/2IN X 3/4IN 4 Page 7 of 16
Figure 3 5 Airend Complete Page 8 of 16
ILL# Item No. Description Qty Remark 3-* 70457312 AIREND COMPLETE - 5" 1 3-1 70444914. PIECE-FR HD & DIST COMPLETE 1 3-2 70444922.. PIECE-FR HD & DIST ASSEMBLY 1 NA 3-* 39781513... PIECE-FR HD & DIST 1 3-3 95737417... STUD-3/4INx3-1/4IN 8 3-4 95077822... NUT HEX 3/4 8 3-5 95593695... STUD-3/4INX4-1/2IN 4 3-6 95077822... NUT 4 3-* 95038188... REDUCER 1-1/2IN X 1/2IN 2 3-* 95002143... PIPEPLUG 3/4IN NPT 8 3-* 95033619... PIPEPLUG 1/2IN NPT 4 3-* 95038188.. BUSHING-REDUCING 2 3-7 39550082.. GASKET-FRAME HEAD 1 3-8 37133394.. COVER-DISTANCE PIECE 2 3-9 37068293.. GASKET-COVER 2 3-10 95104147.. CAPSCREW-COVER 24 3-11 37133402.. PLATE-PARTITION 1 3-12 37123171.. GASKET-PART PLATE 1 3-13 95103792.. CAPSCREW-PART PLATE 4 3-14 30477632.. GLAND-OIL SCRAPER 1 3-15 54491378.. RING-SCRAPER 2 3-16 54491386.. RING-SCRAPER 1 3-17 95104188.. CAPSCREW-GLAND 2 3-18 97073118.. FOOT-DIST PIECE 1 3-19 95104436.. CAPSCREW-FOOT 2 3-20 42431791. CASE-PACKING 1 3-22 95022802.. O-RING 10 3-24 30586127. GASKET-PACKING 1 3-25 70457387. CYLINDER COMPLETE 1 3-26 70457395.. CYLINDER ASSEMBLY 1 3-* 39781505... CYLINDER 1 3-27 95811691... STUD-7/8IN X 5-1/4IN 6 3-28 95210480... NUT 6 3-29 95866976... STUD-7/8IN X 8 IN 6 3-30 95210480... NUT 6 3-31 95684205... STUD-VALVE COVER (DISCH) 8 3-31A 95684205... STUD-VALVE COVER (INLET) 8 3-32 95077822... NUT 16 3-* 95033619... PIPEPLUG 8 3-33 39463476... COVER-WATER 2 3-34 39535547... GASKET-WATER COVER 2 3-35 95104147... CAPSCREW-WATER COVER 16 3-36 See Figure 4.. COVER-VALVE 2 3-37 30550842.. GASKET-VLV CVR 4 3-41 30572945.. SETSCREW-DISCHARGE 4 3-42 95077749.. NUT-SETSCREW 4 3-43 37759438.. GASKET-NUT (INCHES) 1 3-44 31174667. CRAB VALVE A36 2 3-45 39590468. VALVE-INLET w/unloader 2 3-58 39590435. VALVE-DISCHARGE 2 3-59 54365648. GASKET VALVE SEAT (SUCTION / DISCH) 4 3-46 39556527. PISTON 1 3-47 70457676. RING-PISTON 5 3-48 70457684. RING-WEARING 2 3-49 39570973. ROD-PISTON 1 3-50 34578799. NUT-PISTON 1 3-51 30565675. NUT-XHEAD JAM 1 3-52 30589568. WASHER-LOCK 1 3-53 37802279. PLATE-OIL STOP COMPLETE 1 3-54 30253025.. PLATE-OIL STOP 1 3-55 95235131.. CLAMP 1 3-56 94443553. HEAD-OUTER 1 3-57 39550082. GASKET-OUTER HEAD 1 * - ITEM NOT ILLUSTRATED NSS NOT SOLD SEPARATELY Page 9 of 16
Figure 4 5 Cylinder Suction Valve Page 10 of 16
ILL# Item No. Description Qty Remark 4-* 39590468 INLET VALVE WITH UNLOADER & ACTUATOR 1 4-* 37982873. INLET VALVE WITH UNLOADER 1 4-* 37982907.. INLET VALVE 1 4-1 37980414... SEAT-INLET 1 4-2 37980422... SUCTION GUARD ASSEMBLY 1 4-3 37980430.... GUARD-SUCTION 1 4-4 37980448.... BOLT-CENTER 1 4-5 34032805.... PIN-LOCATING 1 4-6 34032813.... PIN-LOCATING 1 4-7 33019225... LOCK-BOLT 1 4-8 37944550... PLATE-VALVE 1 4-9 37944568... LIFTWASHER-MIDDLE 1 4-10 37944568... LIFTWASHER-UPPER 1 4-11 34004960... PLATE-DAMPING 2 4-12 33426883... SPRING-CLOSING 4 4-13 33013889... NUT-LOCK 1 4-* 37980406.. UNLOADER ASSEMBLY 1 4-20 37980455... UNLOADER 1 4-21 37949997... COVER-UNLOADER 1 4-22 37949963... WIRE-LOCKING 1 4-23 34034033... SPRING 1 4-24 37949989... RING-STOP 1 4-25 37949971... PIN-LOCKING 1 4-26 37950003... BUSHING-GUIDE 1 4-30 37981917. COVER 1 4-31 37982899. CAGE 1 4-32 37981933. RING-CRUSH 1 4-* 37982881. MULTI-STACK ACTUATOR 1 4-* 37982915.. ACTUATOR-PISTON 1 4-45 37982147... HOUSING 1 4-46 37982923... PISTON ASSEMBLY 1 4-47 37980554... SPRING 1 4-48 37982105... SEAL 2 4-49 37982139... O-RING 1 4-50 37980588... SEAL 1 4-51 37980596... WASHER 1 4-52 37980604... RING-RETAINING 1 4-53 37980612... GASKET 1 4-54 37980620... FILTER-BREATHER 1 4-* 37982048.. STACK ASSEMBLY 1 4-60 37982089... HOUSING 1 4-61 37982097... PISTON 1 4-62 37982105... SEAL 1 4-63 37982113... SPRING 1 4-64 37982121... O-RING 1 4-65 37982139... O-RING 1 4-66 37980620... FILTER-BREATHER 1 4-70 37982535.. CAPSCREW-HEX 4 4-71 37980497.. WASHER-SERRATED 4 4-72 37982543.. CAPSCREW-SOCKET HEAD 2 4-73 37982071.. COVER 1 Page 11 of 16
Figure 5 5 Cylinder Discharge Valve Page 12 of 16
ILL# Item No. Description Qty Remark 5-* 39590435 VALVE-DISCHARGE COMPLETE 1 5-* 37982188. DISCHARGE SEAT ASSEMBLY 1 5-2 37982196.. SEAT-DISCHARGE 1 5-3 37982204.. BOLT-CENTER 1 5-* 33019225.. LOCK-BOLT 1 5-* 37982212. DISCHARGE GUARD ASSEMBLY 1 5-6 37982220.. GUARD-DISCHARGE 1 5-7 34032805.. PIN-LOCATING 1 5-8 34032813.. PIN-LOCATING 1 5-9 37944550. PLATE-VALVE 1 5-10 37944568. LIFTWASHER-MIDDLE 1 5-11 37944568. LIFTWASHER-UPPER 1 5-12 34004960. PLATE-DAMPING 2 5-13 33426909. SPRING-CLOSING 4 5-14 33013889. NUT-LOCK 1 Page 13 of 16
Recommended Spares Page 14 of 16
Sr.# Description Item# Qty Start-up Recommended Spares Class 1 Class 2 Class 3 8,000 Hrs 40,000 Hrs 80,000 Hrs 1 Year 5 Years 10 Years Frame and Running Gear 1 PUMP-OIL, INTERNAL 30427140 1 2 GASKET, COVER OIL PUMP 30205280 1 3 O-RING, MAIN BRG. HOUSING 95018370 1 4 CAP-BREATHER 30557888 1 5 OIL FILTER 30472161 1 6 GAUGE-OIL LEVEL 39137245 1 7 SPRING-RELIEF VALVE 30508741 1 8 BALL-RELIEF VALVE 95320446 1 9 BUSHING, MAIN BEARING (2 PER CRANKSHAFT) 30557565 1 10 BUSHING, CRANKSHAFT JOURNAL 30557540 1 11 BUSHING, CROSSHEAD PIN 30557532 1 12 PIN-CROSSHEAD 37087707 1 13 RING, CROSSHEAD PIN RETAINING (2 REQ., PER PIN) 30576136 2 14 CROSSHEAD COMPLETE 30559736 1 16 SEAL CRANKSHAFT OIL 37794377 2 17 GASKET-FRAME COVER TOP 30562243 1 18 GASKET, FRAME / DISTANCE PIECE 39550215 1 19 GASKET, DISTANCE PIECE SIDE COVER 30562664 1 5" Air-end INLET VALVES 21 VALVE, INLET W/ACTUATOR 39590468 22 VALVE, INLET 37982907 2 23 PLATE, VALVE 37944550 1 24 ASSEMBLY, SUCTION GUARD 37980422 1 25 SPRING, VALVE 33426883 4 26 RING CRUSH 37981933 2 27 GASKET-VALVE SEAT 54365648 2 DISCHARGE VALVES 28 VALVE, DISCHARGE 39390435 2 29 PLATE, VALVE 37944550 1 30. SEAT, DISCHARGE 37982196 1 31 SPRING, VALVE 33426917 4 32 GASKET-VALVE COVER 30550842 2 33 GASKET-VALVE SEAT 54365648 2 34 SETSCREW 30572945 2 PISTON AND ROD 35 RING-PISTON 70457676 5 36 RING-WEARING 70457684 2 37 ASSY. ROD, PISTON (INCL. NUTS & WASHERS) CCN by ACP 38 ROD, PISTON 39570973 1 39 NUT, PISTON 34578799 1 40 NUT, CROSSHEAD JAM 30565675 1 41 WASHER, STAR 30589568 1 PACKING AND SCRAPERS 42 RING, PACKING 39317029 4 43 GASKET, PACKING 30586127 1 44 GASKET, PARTITION PLATE 37123171 1 45 RING-SCRAPER (DOUBLE ACTING) 54491386 1 46 RING-SCRAPER (SINGLE ACTING) 54491378 2 CYLINDER GASKETS 47 GASKET-WATER COVER 39535547 2 48 GASKET-FRAME HEAD 39550082 1 49 GASKET, OUTER HEAD 39550082 1 50 GASKET-FRAME HEAD COVER 37068293 2 Page 15 of 16
Sr.# Description Item# Qty Start-up Recommended Spares Class 1 Class 2 Class 3 8,000 Hrs 40,000 Hrs 80,000 Hrs 1 Year 5 Years 10 Years Package Accessories 82 INSTRUMENTS / GASKETS 83 VALVE, SAFETY-REGULATION @ 90# 39331368 1 84 VALVE, SAFETY-INTERSTAGE @ 320# 39329735 1 87 GAUGE, PRESSURE-REGULATION (0-140PSI) 39322763 1 88 GAUGE, TEMPERATURE 40048423 4 89 INDICATOR, SIGHT FLOW-CYLINDER & COOLERS 95587895 4 90 INDICATOR, SIGHT FLOW-PACKING WATER 95955464 2 91 STRAINER, PACKING WATER 39171731 2 94 VALVE, SOLENOID WATER 39111851 1 95 VALVE, SOLENOID UNLOADER 40049942 2 96 FILTER-CONTROL AIR LINE 39229463 1 97 PRESSURE REDUCING VALVE-REGULATION 39322649 1 98 V BELTS, COMPRESSOR DRIVE 39169933 3 INTELLISYS SG INSTRUMENTS 106 SWITCH, TEMPERATURE 39198494 2 107 TRANSDUCER, 0-1000# 37998994 1 Page 16 of 16