General 1-Principles 2-Safety s 3-Safety Switches 4-Operator The Guard safety mat is a pressure-sensitive safeguarding product that is designed to detect the presence of people on its sensing surface. The Guard safety mat has two conductive hardened steel plates that are held apart by non-conductive compressible separators. Each four-wire mat, operating on only 24V DC, is pre-wired and connected in series with other mats to form a floor level guarding system for hazardous areas. The circuit through the mat must be monitored by a safety-rated control unit, which may be a inotaur Safety elay, Guard control unit, or Guard anager. When the mat is clear, the control unit provides a signal to the machine control circuit. When a mat is stepped on, the conductive plates touch and the resistance in the circuit falls to zero. This is monitored by the control unit, which sends a shutdown signal to the machine. Since the Guard safety mat is completely sealed (IP67), water, liquids and coolants present no problem. In addition, the tough vinyl will resist bleaches, acids, salts and many industrial chemicals. The unique molding process allows the long life and reliability of the mat. Features Hardened steel plate construction No dead spots 4-wire system to detect opens and shorts Can withstand a static pressure of 4500 psi IP67 rated Specifications Standards Category Certifications Power Supply Connection Wire Length, ax. Cable Length Detection Weight aximum Pressure pplied to Zone Size echanical Life Operating Temperature [C (F)] elative Humidity 100% EN1760-1, EN954-1, ISO 13849-1, IEC/EN60204-1, NSI I 15.06, NSI/B11.19, S4024.5 Cat. 1 device per EN954-1, suitable for Cat. 3 systems CE arked for all applicable directives, culus Listed, CS Z432-04, and TÜV 24V DC, -20% +10%, provided by the control unit 200 m (656 ft) 4.5 m (15 ft) standard (see Product Selection) 30 kg (66 lbs) minimum on an 80 mm (3.125 in.) diameter circular disk 31,034 kpa (4500 psi) 100 m2 (1076 ft2), maximum 10,000,000 operations -25 55 (-14 131 ) Enclosure Type ating IP67 (NE 6P) Vibration Shock 5 g, 10 200 Hz 11 ms 10 g/16 ms 10 g Terminal Protection IP 20 DIN 0470 Wire Size Weight erial Color Trim erial ounting Thickness 0.75 mm2 (18 WG), 2 wire; 3.8 mm x 7.4 mm (0.15 in. x 0.29 in.) jacket OD 10.9 kg/m2 (2.2lbs/ft2) Plastisol Vinyl Yellow or 6063 luminum Flat surface 16 mm (0.63 in.) 2-94
Presence Sensing Safety Devices Product Selection Standard s Size [mm (in.)] Standard Kit Cat. No. Safety 500 x 500 (19.7 x 19.7) 440F-T1010 440F-1010BYNN 500 x 1500 (19.7 x 59.1) 440F-T1030 440F-1030BYNN 500 x 750 (19.7 x 29.5) 440F-T1015 440F-1015BYNN 750 x 750 (29.5 x 29.5) 440F-T1515 440F-1515BYNN 750 x 1500 (29.5 x 59.1) 440F-T1530 440F-1530BYNN 500 X 1000 (19.7 X 39.4) 440F-T1020 440F-1020BYNN 750 X 1000 (29.5 X 39.4) 440F-T1520 440F-1520BYNN 1000 x 1000 (39.4 x 39.4) 440F-T2020 440F-2020BYNN 1000 x 1250 (39.4 x 49.2) 440F-T2025 440F-2025BYNN 1000 x 1500 (39.4 x 59.1) 440F-T2030 440F-2030BYNN 1000 x 1800 (39.4 x 70.9) 440F-T2036 440F-2036BYNN ecommended control unit. For other control units, see page 5-69. Examples of Standard System Configurations achine ccess Way 1000 x 1500 Fixed Barrier Guard 500 x 500 achine (Hazard) 500 x 1500 Fixed Barrier Guard 440-C23139 Bill of erials Quantity Cat. No. 1 440F-2030BYNN 2 440F-1010BYNN 1 440F-1030BYNN 2 440F-T3210 1 440F-T3310 ctive Uniting Trim Used to join two mats to ensure no dead spots 1 440F-T3220 Guard Controllers 1 440F-C4000S General 1-Principles 2-Safety s Fixed Barrier Guard 500 x 500 achine (Hazard) Corner Trim 4 440F-T3012 Bill of erials Quantity Cat. No. 1 440F-2025BYNN Guard Safety s 1 440F-1010BYNN 1 440F-1015BYNN 1 440F-T3310 Corner Trim 1 440F-T3012 Uniting Trim 2 440F-T3020 3-Safety Switches 750 x 500 Electrical Connections 1000 x 1250 500 x 500 Guard Controllers 1 440F-C4000P 4-Operator Customer must cut trim to proper length. 2-95
Product Selection Configurable s Guard safety mat and trim kit cat. nos. can be configured by selecting the appropriate codes from the tables below. General 1-Principles 2-Safety s 3-Safety Switches 4-Operator B s: 440F 13 23 Y NN Trim Kit: 440F T 13 23 Code 2 digit number Code 2 digit number a "" Dimension [mm (in.)] a b c d e a b Length of the mat in millimetres/50 ust be in 50 (1.97) increments in. allowed 150 (03); ax. allowed 1000 (20) The length of must be equal to or shorter than B. b "B" Dimensions [mm (in.)] Length of the mat in millimetres/50 ust be in 50 (1.97) increments in. allowed 200 (04); ax. allowed 1800 (36) The length of must be equal to or shorter than B. Code B C D F G H Code B Y Code K T c Cable Exit Two 4.5 m (15 ft) 2-wire cables exit out the corners Two 4.5 m (15 ft) 2-wire cables exit out the B corners One 9.1 m (30 ft) 4-wire cable with 12 male connector exits out of upper left corner One 9.1 m (30 ft) 4-wire cable without connector exits out of upper left corner One 0.76 m (2.5 ft) 4-wire cable with 12 male connector exits out of upper right corner One 9.1 m (30 ft) 4-wire cable with 12 male connector exits out of upper left corner for use with 898D Distribution Box One 9.1 m (30 ft) 5-wire cable with 12 male connector exits out of upper left corner for use with rmorblock Guard I/O d Color e Trim Options Yellow Cable Channel Trim Standard Trim Note: Order controller separately, see page 5-68 for selection details. 2-96
Presence Sensing Safety Devices Product Selection, Trim Options Type Length Cat. No. Standard perimeter trim (aluminum) for use with up to 3 cables running through channel. luminum standard perimeter trim. For use with up to 3 cables running through channel. 2 m, square ends 440F-T3210 3 m, square ends 440F-T3310 General luminum external corner standard perimeter trim 440F-T3012 See page 2-99 luminum internal corner standard perimeter trim luminum perimeter trim with cable channel. Used when up to 8 cables need to be fed through channel. 440F-T3013 2 m, square ends 440F-T3211 3 m, square ends 440F-T3311 4 m, square ends 440F-T3411 1-Principles luminium external corner perimeter trim with cable channel Internal corner perimeter trim with cable channel See page 2-99 440F-T3014 440F-T3015 2-Safety s 4-Operator 3-Safety Switches 2-97
ccessories Type Dimensions mm (in) Cat. No. 13 x 25 mm, 2 m length (½ x 1 in., 6.6 ft length) 440F-T3216 General 1-Principles 2-Safety s 3-Safety Switches 4-Operator 1 2 push button for anager controllers 4 3 luminum right angle perimeter trim Stainless steel angle clip perimeter trim (5 per package) Stainless steel z-clip perimeter trim (5 per package) ctive uniting trim (used to join two mats to ensure no dead spots) 13 x 25 mm, 3 m length (½ x 1 in., 9.8 ft length) 440F-T3316 7 (0.28) 14.2 (0.56) 10 (0.39) Ø5.5 (0.22) 7 (0.28) 10 (0.39) Ø5.5 (0.22) 20 (0.79) 20 (0.79) 45 (1.8) 45(1.78) 440F-T102933 440F-T102935 1 m (3.28 ft) length, square ends 440F-T3120 1.5 m (4.9 ft) length, square ends 440F-T3020 2 m (6.5 ft) length, square ends 440F-T3220 3 m (9.8 ft) length, square ends 440F-T3320 Vinyl wire guide 63.5 mm (2.5 in.) width, 2 m (6.6 ft) length 440F-T3230 ccessories kit for 440F-C4000S and 440F- C4000P. 4 butt splices, 2 500 m fuses, 4 wire terminations 12 Philips flat head, stainless steel screws for 440F-3211 and 440FT3411 channel trim. Secures top to the bottom. 12 Philips flat head, stainless steel screws with anchors for 440F-T3210, 440F-T3310, and 440F- T3510 trim 12 flat head, stainless steel screws with anchors for 440F-T3211 and 440F-T3411 channel trim DC icro QD Cordset, 4-pin 1 Brown 3 Blue N/ 440F-108433 #6 x 9.5 (3/8) 440F-17143 #10 x 38 (1.5) 440F-17141 #10 x 32 (1.25) 440F-17142 2 m (6.5 ft) 889D-F4C-2 5 m (16.4 ft) 889D-F4C-5 10 m (32.8 ft) 889D-F4C-10 15 m (49.2 ft) 889D-F4C-15 20 m (65.6 ft) 889D-F4C-20 30 m (98.4 ft) 889D-F4C-30 800FP-FOPN3YX11 2-98
Presence Sensing Safety Devices pproximate Dimensions Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes. System When more than one mat is needed to protect an area, use the dimensions below to determine how large of an area is covered. General PLESE SUPPLY SKETCH LYOUT FO ULTIPLE TS When calculating the overall area of layout add X, Y & Z to allow for Perimeter trim and joints. ctive Uniting Trim When pressure is applied, the uniting trim causes the mat to deflect and change state, therefore giving all over sensitivity even on the joints. (Z) - dd 53.5 mm (2.1 in) for Standard or 99.5 mm (3.9 in) for channel trim. (Y) - dd 10 mm (0.4 in) for joint (X) Dim or B (X) Dim or B (Z) - dd 52 mm (2.0 in) for Standard Perimeter Trim or 99.5 mm (3.9 in) for channel trim. 1-Principles Overall size IPOTNT Standard Internal and External Corners 43 (1.7) 53.5 (2.1) Use the Distance Calculation on page 2-92 to ensure adequate coverage around the hazard. 43 (1.7) 96 (3.8) 53.5 (2.1) 96 (3.8) 14 11 (0.55) (0.43) 6 Channel Dimensions 14 (0.55) Standard perimeter trim holds three standard 2-wire mat cables or 2 4-wire cables. The equivalent of two cables are needed when connecting two mats in series. 2-Safety s 3-Safety Switches with Cable Channel Internal and External Corners 44.5 (1.8) 44.5 (1.8) 99.5 (3.9) 144 (5.7) 14 (0.55) 9.2 (0.36) Channel Dimensions 42.2 (1.66) Cable channel trim holds up to 8 standard 2-wire mats cables or 7 4-wire cables even when going around corners. 4-Operator 99.5 (3.9) 144 (5.7) 2-99
General 1-Principles 2-Safety s 3-Safety Switches 4-Operator Connectivity Two-Wire Cable Option White Note: Flat cable O.D. 6.5 mm x 3.5 mm 4-Pin icro 12 Connector Option [mm (in.)] Connection Cables 15 (0.57) 42 (1.7) Straight ale Checker Pattern Straight Pattern White Checkered ib Side of 1 2 3 4 Straight ib Side of Cable Exit Configuration Code Compatibility Connector Wire Color Circuit B C D F G H Two 4.5 m (15 ft) 2-wire cables exit out the corners Two 4.5 m (15 ft) 2-wire cables exit out the B corners One 9.1 m (30 ft) 4-wire cable with 12 male connector exits out of upper left corner One 9.1 m (30 ft) 4-wire cable without connector exits out of upper left corner One 0.76 m (2.5 ft) 4-wire cable with 12 male connector exits out of upper left corner One 9.1 m (30 ft) 4-wire cable with 12 male connector exits out of upper left corner One 9.1 m (30 ft) 5-wire cable with 12 male connector exits out of upper left corner Safety elays Safety elays anagers Safety elays anagers Distribution Block (2 ) 898D-4*LT-D4 rmorblock Guard I/O Outer Jacket White 1 5 3 4 2 3 White White 1 Brown 3 Blue 1 Brown 3 Blue 1 Brown 3 Blue 1 Brown 3 Blue 2 1 Brown 4 1 5 Grey 2-100
Connection to Logic s Safety Outputs uxiliary Outputs Terminals Type Power Supply Cat. Page No. Cat. No. Single-Function Safety elays S131TP 3 N.O. 2, 2 PNP Solid State emovable (Screw) S30T 2 N.O. Solid State 1 N.O. Solid State emovable Specialty Safety elays S23 2 N.O. 1 Fixed Controller 2 N.O. 1 Fixed anager 2 N.O. 1 Fixed odular Safety elays S210P Base (2 ) S220P Input odule (all) S320P Input odule (all) 2 N.O. 1 and 2 PNP Solid State and 2 PNP Solid State emovable uto./anual or onitored anual uto./anual or onitored anual utomatic/anual onitored anual utomatic/anual onitored anual uto./anual onitored anual uto./anual or onitored anual 24V C/DC 5-28 440-C23139 24V DC 5-16 440-N23198 24V C/DC 5-66 440-P23073 24V C/DC or 115/230V C 5-68 440F-C4000S 24V DC 5-70 440F-C28011 24V DC from the base unit 5-82 440-H23176 emovable 24V DC 5-86 440-H23178 2 PNP Solid State emovable 24V DC from the base unit 5-106 440-W23218 General 1-Principles Note: For additional Safety elays connectivity, see the Logic section of this catalog. For additional Safety I/O connectivity, see the Safety I/O section of this catalog. For pplication and wiring diagrams, see the pplications section of this catalog. Connection Systems Cordset Patchcord Connection 4-Pin 5-Pin 889D-F4C- 889D-F5C- 889D-F4CD- 889D-F5CD- Distribution Box 898D-4 LT-D4 N Shorting Plug 898D-41LU-D N T-Port 898D-43LY-D4 N eplace symbol with 2 (2 m), 5 (5 m), or 10 (10 m) for standard cable lengths. eplace symbol with 1 (1 m), 2 (2 m), 3 (3 m), 5 (5 m), or 10 (10 m) for standard cable lengths. eplace symbol with 4 or 8 for number of ports. 2-Safety s 3-Safety Switches 4-Operator 2-101
Typical Wiring Diagrams 230V C Safety with Lamp +24V DC Safety General 1-Principles 2-Safety s 3-Safety Switches 4-Operator L N 110 230 +ve 1 -ve Ground 2 Internal Switches 3 4 N/O PB IND 13 23 31 L1L2L3 440F-C4000S 440F-C4000P C C 14 24 32 ux Output Safety, onitored anual, Dual Channel Output, onitored Output Safety Termination or Expansion Cable S12 S22 S32 S 220P S42 S52 S62 +24V DC S11 S21 1 S30T/TP S34 Y41 Y2 S12 S22 2 14 24 Y32 Ground 1 S11 S12 S21 S22 S52 S11 Y31 S33 S34 13 23 33 41 51 L1 L2 L3 S131TP 2 X1 X2 X3 X4 Y30 Y32 Y35 Y2 ux to PLC or Indicator Ground Output ctive Inputs Closed Y1 14 24 34 42 52 Safety, utomatic, No Output onitoring L1 L2 L3 Safety, Dual Channel Output onitored, anual, Output onitoring +24V DC 1 S11 S32 S41 S12 S22 S51 Y31 Y40 Y41 Y42 13 23 31 2 S21 S31 S42 S52 S62 Y30 Y32 Y33 S34 Y1 Y2 14 24 Ground Safety S210P Output ctive Inputs Closed Fuses Four Individually onitored Safety s, onitored anual, Dual Output, Output onitoring 32 Termination or Expansion Cable L1 L2 L3 Note: The diodes shown can be terminal blocks with built-in diodes (1492-JD3DF or 1492-JD3D). 2-102
Termin ation Presence Sensing Safety Devices +24VDC S51 S41 S21 S11 Zone 1 Zone 2 Zone 2 Zone 1,2,3 1600N Termin ation o r Expansion Cabl e Input 1 closed S12 S22 S32 Sensor switch: 8 S 320P Group switch: 1 S42 S52 S62 Safety Input 1 closed S12 S22 S32 Sensor switch: 2 S 320P Group switch: 2 S42 S52 S62 Lifeline 4 Input 1 closed S12 S22 S32 Sensor switch: 2 S 320P Group switch: 2 S42 S52 S62 E-stop Global S12 S22 S32 Sensor switch: 2 S 320P Group switch: 7 S42 S52 S62 S11 S21 S31 S41 S51 connection 1 S310P 2 Y31 Y32 Y33 Y40 Y42 S34 Y10 Y11 Y12 Y13 13 23 33 41 S330P Group 1 14 24 34 42 13 23 33 41 S330P Group 2 14 24 34 42 Fuses 13 23 33 41 S330P Group 3 14 24 34 42 General S11 S21 S41 S51 Ground + + OSSD1 OSSD2 Light Curtain Safety Input 2 closed Prosafe Input 2 closed after E-stop Note: The diodes shown can be terminal blocks with built-in diodes (1492-JD3DF or 1492-JD3D). Fuse E-stop Global Start ux Contact Group 1 Group 2 Group 3 Outputs active K3 K4 K5 K6 Conveyor 1 Stop + 24V DC Conveyor 2 Stop Fuse Start ux obot Stop 1-Principles Stop Stop ux L1 L2 L3 C Power 440F-C28021 (24VDC) 115 440F-C28023 (115/230VC) 230 Up To 8 Sensor s 1 2 3 4 440F-C28011 anager Control Unit 5 6 7 8 12 1 2 9 11 6 7 4 3 10 8 uxiliary Output otor 2-Safety s DC Ground PE Ground + 24V DC 3-Safety Switches 4-Operator 1 2 3 4 lternate Supply 115V/230V C L1 +ue Fuse 53 63 81 Ca NO L1 L2 L3 Up To 8 Sensor s 440F-C28013 C Power 115 230 5 6 7 8 DC Ground Case L2 -ue 54 64 82 Cb PB uxiliary Output otor PE Ground 2-103