Electrical 2012 ALTERNATOR SPECIFICATIONS Output (ampere) (1) 100 110 115 120 150 155 155 157 175 200 220 225 Output (watts) 1377 1485 1725 1620 2250 2100 2200 2100 2362 2700 3000 3035 (1) Actual output is temperature and application dependent. BATTERY APPLICATIONS Ampere-Hour Rating 50 58 60 72 75 78 96 Cold-Cranking at 0 F 500 540 500 650 625 750 900 E-SERIES 4.6L SOHC V8 Std. (1, 2) Opt. 5.4L SOHC V8 Std. (1, 2) Opt. 6.8L SOHC V10 Std. (1, 2) Opt. F-150 EcoBoost TM 3.5L DOHC V6 Std. 3.7L DOHC V6 Std. 5.0L DOHC V8 Std. 6.2L SOHC V8 Std. F-SERIES SUPER DUTY 6.2L SOHC V8 Std. 6.8L SOHC V10 Std. 6.7L Power Stroke V8 Turbo Diesel Std. (2) F-53/F59 Motorhome/Chassis Cab 6.8L SOHC V10 Std. F-650/F-750 SUPER DUTY 6.7L Cummins I-6 Turbo Diesel Std. (3) Opt. (4) TRANSIT CONNECT 2.0L DOHC I-4 Std. Opt. (1) Single battery 750 CCA. (2) Dual batteries 1500 CCA. (3) Dual batteries 1350 CCA. (4) Dual batteries 1800 CCA. (5) Triple batteries 1875 CCA. (6) Triple batteries 2700 CCA. Opt. (5) Opt. (6) 1
2012 Electrical COLD WEATHER RECOMMENDATIONS Equipment Minimum Temperature HD Battery Engine Block Heater 0 F Suggested Not Needed 10 F Recommended Suggested 20 F Recommended Recommended Below 20 F Strongly Recommended Strongly Recommended DEFINITIONS SUGGESTED: Helpful, but not needed. RECOMMENDED: Could improve reliability in less-than-ideal conditions. STRONGLY RECOMMENDED: Will give definite improvement over the standard components. HD Battery Higher-capacity battery available as optional equipment. (Usage varies by model.) Engine Block Heater Optional equipment available for all engines. (Usage and heater capacity vary with engine requirements.) standard lighting/reflector equipment Light Reflector Headlamps (Halogen) Parking Lights Front/Rear Turn Signals Front Side Marker Lights Front Side Reflectors Rear Side Reflectors Front Cab Clearance and Identification Lights Five Amber Rear Side Marker Lights License Plate Lights Two Combination Taillamps with Integral Stop, Turn Signal and Backup Lamps and Reflective Surface Rear Reflectors Rear Fender Side Marker Lights Front Amber/Rear Red Rear Clearance and Identification Lights Below Tailgate Three Red Front Daytime Running Lamps Application All Series Two replaceable bulbs with all models except Base E-Series which includes sealed beam All Series Integral with turn signals All Series All Series All Series All Series F-Series Dual Rear Wheel Models, F-650/F-750 All E-Series with body equipment all other models integral with taillamps. Ranger has a 2-bulb taillamp (one bulb for Reverse and a combined stop/turn/park lamp) All Series All Series All Series F-Series Dual Rear Wheel F-Series Dual Rear Wheel All Vehicles Registered in Canada light specifications and usage Light Code Description Usage Cab Marker (5 lights) Amber STD Torpedo, Hella All Model Series Daytime Running Lamps STD (2) Rectangular Halogen All Vehicles Registered in Canada Headlamps STD (2) Rectangular Halogen All Vehicles Registered in U.S. and Canada 2
Electrical 2012 trailer towing wiring harness E-SERIES, ESCAPE, EXPEDITION, EXPLORER, F-SERIES, F-150 Circuit Number Circuit Description Color Code RAT08 Ground White CAT17 Park Lamps Brown CAT14 Trailer Battery Feed Orange CAT19 To Electric Brakes Dark Blue CAT09 RH Turn Signal and Stop Lamps Dark Green CAT06 LH Turn Signal and Stop Lamps Yellow CAT03/CAT16 Trailer Backup Lamps Grey with Brown Stripe CBP30 Front Brake Controller Running Lamp Feed/Park Lamp Feed Yellow with Blue Stripe CBP40 Rear Brake Controller Running Lamp Feed/Park Lamp Feed Yellow with Green Stripe CLS30 Brake Controller Running Lamp Feed/Park Lamp Feed Violet with White Stripe CCB08 Vehicle Stop Lamps Violet with White Stripe SBB18/SBB17 B+ to Electric Brake Controller Yellow with Red Stripe NOTE: E-Series with Class I Trailer Towing Package, available with 4-pin harness only. trailer tow cable Circuit Description Location Max. Fuse Size (Amp.) Load by Body Builder Type Harness Circuit No. Circuit Color Circuit Gauge Ground PTO8-54297 (1) 206 WH 10 BX 14 BX Rear Taillamp SPDJB#22/40 15/10 10 (2) Mini PTO8-54297 (1) CLS30/ CBP40 VT-WH/ YE-GR LH Stop/Turn SPDJB#6/14 20/15 10 (3) Mini PTO8-54297 (1) CLS18 GY-BN 16 BX RH Stop/Turn SPDJB#6/13 20/15 10 (3) Mini PTO8-54297 (1) CLS19 VT-OG 16 BX Stop PDB#30 10 7 Mini PTO8-54297 (1) CCB08 VT-WH 20 BX Stop SPDJ31 5 7 Mini PTO8-54297 (1) CCB08 VT-WH 20 BX Side Marker SPDJB#22/30 15 10 (2) Mini PTO8-54297 (1) CLS30/ CBP30 VT-WH/ YE-BL 18 BX ABS Feed (Run Only) PDB#53/54 10/5 7 Mini PTO8-54292 (Low- Profile) CBB53/ CBB54 GY-BN/ VT-OR 20 BX Recommended Insulation (1) The proper harness can be determined by looking at PTO8-54297 for PDB information, PTO8-54149 for back of cab and PTO8-54150 for end of frame. (2) Sum of loads for side marker and taillamps not to exceed 21 amps. (3) Sum of loads for side LH stop/turn and RH stop/turn lamps not to exceed 21 amps. 3
2012 Electrical 120 Amperes 4.6L 2V SOHC V8, 5.4L 2V SOHC V8, 6.8L 2V SOHC V10 2.72:1 E-Series 120-Ampere Alternator Output 140 130 120 30 F 110 100 90 80 70 60 50 40 30 20 10 0 4
Electrical 2012 150 Amperes 2.0L DOHC I-4 2.42:1 Transit Connect 5.4L 3V SOHC V8 2.96:1 Expedition 150-Ampere Alternator Output 240.0 230.0 220.0 210.0 200.0 190.0 180.0 170.0 160.0 150.0 140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 30 F 5
2012 Electrical 155 Amperes 5.4L 2V SOHC V8, 6.8L 2V SOHC V10 (1) 2.72:1 E-Series (optional) (1) Included on E-Series with School Bus Prep Package and Shuttle Bus Prep Package and available as an optional upgrade. 155-Ampere Alternator Output 170 160 150 140 130 30 F 120 110 100 90 80 70 60 50 40 30 20 10 0 6
Electrical 2012 155 Amperes 6.2L SOHC V8 2V 2.95:1 F-150 155-Ampere Alternator Output 180.0 170.0 160.0 150.0 140.0 130.0 30 F 80 F 140 F 200 F 240 F 120.0 Alternator Output (amps) 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 1000 2000 3000 4000 5000 6000 7000 7
2012 Electrical 157 Amperes 6.2L 2V SOHC V8, 6.8L 3V SOHC V10 2.95:1 F-Series Super Duty (1) Included on E-Series with School Bus Prep Package and Shuttle Bus Prep Package and available as an optional upgrade. 157-Ampere 155-Ampere Alternator Output 170 160 150 140 130 30 F 120 110 100 90 80 70 60 50 40 30 20 10 0 8
Electrical 2012 175 Amperes 3.5L 4V DOHC V6 2.71:1 Explorer (Base) 6.8L 3V SOHC V10 2.71:1 F-53 Motorhome Chassis/ F59 Chassis Cab 175-Ampere Alternator Output 210.0 200.0 190.0 180.0 170.0 160.0 150.0 32 F 140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 9
2012 Electrical 200 Amperes 3.5L 4V DOHC V6 2.71:1 Explorer (XLT, Limited) 6.2L 2V SOHC V8 2.95:1 F-150 (F-150 SVT Raptor) 200-Ampere Alternator Output 270.0 260.0 250.0 240.0 230.0 220.0 210.0 200.0 190.0 180.0 170.0 160.0 150.0 140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 30 F 80 F 140 F 200 F 240 F 10
Electrical 2012 200 Amperes 6.7L Power Stroke V8 Turbo Diesel 2.79:1 F-Series Super Duty 200-Ampere Alternator Output Output 200 150 100 50 0 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 4000 5000 6000 11
2012 Electrical 220 Amperes 3.5L DOHC V6, 3.7L DOHC V6 2.67:1 F-150 5.0L DOHC V8 2.95:1 F-150 220-Ampere Alternator Output 280.0 270.0 260.0 250.0 240.0 230.0 220.0 210.0 200.0 190.0 180.0 170.0 160.0 150.0 140.0 130.0 120.0 110.0 100.0 90.0 80.0 70.0 60.0 50.0 40.0 30.0 20.0 10.0 0.0 30 F 80 F 140 F 200 F 240 F 12
Electrical 2012 225 Amperes 5.4L 2V SOHC V8, 6.8L 2V SOHC V10 3.00:1 E-Series (Optional) 270 260 250 240 230 220 210 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 Output 225-Ampere Alternator Output 30 F 13
2012 Electrical 200/157 Amperes (DUAL) 6.7L Power Stroke V8 Turbo Diesel 2.79:1 & 3.00:1 F-Series Super Duty 200-Ampere Alternator Output 200 150 100 50 0 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 4000 5000 6000 157-Ampere 155-Ampere Alternator Output 170 160 150 140 130 120 30 F 110 100 90 80 70 60 50 40 30 20 10 0 14
Electrical 2012 alternator specifications F-650/F-750 SUPER DUTY Alternator (Integral Regulator Type) 185 Amp Leece-Neville 8LHP2170PH (Pad Mounting) 220 Amp Leece-Neville 14951PA (Pad Mounting) 320 Amp Leece-Neville 4949PA (Pad Mounting) Alternator Output (Amp) Alternator Operating Specifications Maximum Output Speed (rpm) Rated Order Code Idle Maximum Output (watt) Cut-in (rpm) (1) Drive 17B 65 185 1846 1000 6000 Direct 2.5 17C 70 220 2840 1400 6000 Direct 2.5 17D 50 320 3834 1400 6000 Direct 2.5 (1) Alternator rpm, not engine rpm. NOTE: For alternator performance data curves, refer to the Medium Duty Component Information Data Book. Drive Ratio (to:1) 15