Valve Manifolds 00 Series
General Information Valve 00 series belongs to the new Numatics Valve Generation 000. It fulfills all requirements of automation. Characteristics: - Modular reality, true plug & play flexibility in design, module width 10 mm. - Strong and light due to valve housing and manual pilot overrides made of metal. - Bases made of ultra lightweight injection moulded thermoplastic. Blank station plates made of metal for added rigidity. - Equipped with the famous Numatics lapped spool and sleeve assembly: - Insensitive, self-cleaning spool made of stainless steel with air bearing effect by air entrained between spool and sleeve (1 µm clearance), typical service life of more than 00 million cycles. - Can operate with different pressures at the same time within one valve, independent of the flow direction. - Available as 5-ported, - and 3-position valve - Available with NBR seals for leakproof sealing, with wear bands made of Delrin * on spool for long service life, - Additionally available as dual 3-ported, -position valve - Exchange of valves without dismounting valve manifold - Protocols available: G-1 Electronics : Profibus DP, DeviceNet, AS-Interface G- electronics : Profibus DP, Interbus S, CANopen, DeviceNet, Allen Bradley RIO, DeviceLogix, Control Net, Eternet/IP, Modbus TCP, FIPIO, AS-Interface, Fieldbus Foundation - One communication module can drive up to 3 valves on a manifold and up to 96 external inputs / 19 external outputs. This saves purchasing many further expensive communication module nodes. * Delrin is a registered trademark of DuPont de Nemours and Company or its affiliates 00/0 Series Spool and sleeve assembly, 5-port., - and 3-pos. valve, manifold with plug-in and ports with push-in fittings for tube ø mm or 6 mm Internal wiring by Z-board plug-in system True plug together flexibility/expandability G-1-fieldbus electronics Plug together modular inputs/outputs (short circuit resistant and overvoltage protected) 5 pin SUB-D connector (IP0) or terminal strip (IP65) Designed to meet IP 65 only with special SUB-D connector 00/R Series Rubber packed spool, 5-ported, - and 3-pos. valves, as well as dual 3-ported, -pos. valves, manifold with plug-in and ports with push-in fittings for tube ø mm or 6 mm Internal wiring by Z-board plug-in system True plug together flexibility/expandability G-1-fieldbus electronics Plug together modular inputs/outputs (short circuit resistant and overvoltage protected) 5 pin SUB-D connector (IP0) or terminal strip (IP65) Designed to meet IP 65 only with special SUB-D connector 00535GB-011/R01 X01-0-
Contents Description Page General Information...0-00/0 00/R Spool and Sleeve Assembly or Rubber Packed Spool Manifold with Plug-in Technical Data / Operating Data... 0- Completely Assembled Manifolds with Multipole Connection...0-5 3-D Drawing... 0-6 Accessories... 0-7 Dimensions...0-8 Valve Model Number...0-9 00535GB-008/R01 Completely Assembled Manifolds with Fieldbus Electronics...0-11 3-D Drawing... 0-1 Fieldbus Systems...0-13 Input / Output Modules... 0-15 Dimensions...0-16 Valve Model Number...0-17 Accessories...0-1 Spare Parts.... 0-1 X01-0-3
Manifold with Plug-in Spool and Sleeve Assembly (Type 0) or Rubber Packed Spool (Type R) Spool and sleeve assembly or rubber packed spool made of NBR (nitrile) LED indicates when power is supplied to solenoid Air-assisted spring for positive return for single actuated directional valves Manual override Internal pilot supply with check valve and filter Interchangeable cartridge fittings for easy installation and removal of air lines Valve unit to manifold integral plug Lightweight thermoplastic, modular base Valve body integral recessed gasket provides positive sealing Plug-in base with integral Z-Board eliminates internal wiring ADVANTAGES Solenoid pilot actuated Low current requirements Elimination of internal wiring Adjustable port size utilising interchangeable cartridge fittings Compact modular fieldbus electronics and I/O NBR (nitrile) seals or stainless steel spool and sleeve assembly Technical Data Spool & sleeve assembly (type 0) Rubber packed spool (type R) 5-port., - and 3-pos. valve 5-port., - and 3-pos. dual 3-port., -pos. valves Flow capacity [at 6 bar, p 1 bar]: 0 l/min ANR 75 l/min ANR Operating pressure 5-port., - and 3-pos. valve Vacuum to 10 bar Vacuum to 10 bar dual 3-port., -pos. valve 0 to 7 bar, vacuum only in gallery 3 or 5 Pilot pressure range:.5 to 7 bar.5 to 7 bar Temperature range: -0 to +50 C -0 to +50 C Body: Other parts: Static seals: Finish: Material Zinc alloy Stainless steel, steel, aluminium alloy or plastic NBR Anodised or varnished Operating Data 5-port., - and 3-pos, dual 3-port., -pos. valves 100% ED: VDC ± 10% 1 VDC ± 10% Power (Watts): 0.75 0.75 Response time (ms) energise de-energise energise de-energise 5-port., -pos. single actuated, spring return: 13 13 13 13 5-port., -pos. double actuated, detented: 6 6 5-port., 3pos. double actuated, spring centered: 8 8 Dual 3-port., -pos. valve: 11 10 11 10 00535GB-008/R01 X01-0-
FEATURES G-1 Electronics General Information on Multipole Systems Solenoid air operated valve manifolds for connection to a control system (PLC) with a multiwire cable for simple wiring. Electrical connection with a 5 pin Sub-D connector or a terminal strip Internal wiring by Z-Board plug-in system. Plug-together flexibility due to different assembly and wiring options. Designed to meet IP0 or IP65. Manifold delivered assembled according to customer specifications. COMBINATIONS Modules of up to valves can be grouped together. The maximum number of valves depends on the type of electrical connection chosen: - 5 pin Sub-D connector : max. solenoids - Terminal strip: max. 16 solenoids Optional mixing of: - All functions of dual 3-ported, -position, 5-ported, -position single or double actuated and 5-ported, 3-position valves. - Pressure separation plate and intermediate pressure supply module. The valve manifolds are intended for frame or DIN-EN 500 rail mounting. Technical Data Electrical Data Node power: Voltage: VDC +- 10% Operating Data Temperature range: -0 C to +50 C 00535GB-008/R01 Humidity: 95 % relative humidity, non-condensing Protection: IP 0 or IP65 Configuration Data Solenoid coil outputs: Max. X01-0-5
3-D Drawing Multipole Connections Body to Base Plug-In Left end air supply Phoenix terminal strip Can be used interchangeably Housing for 5 pin SUB-D connector, left end plate 00535GB-008/R01 Z-Board Blank station plate External pilot supply Interchangeable cartridge fitting 00 series double solenoid pilot actuated valve Retaining clip Fitting clip Right end plate assembly (supply and exhaust) External pilot exhaust Plug-in manifold assembly Gasket to convert between internal and external pilot supply X01-0-6
Multipole Systems Accessories 5 pin female SUB-D connector, (IP0) Accessory Description Order Code m 8810053 5 pin female SUB-D connector, straight cable outlet (IP 0 - DIN 7100) w/ cable 5 m 8810056 10 m 8810061 5 pin female SUB-D connector, elbow cable outlet w/ cable m 88100901 5 m 881576 5 pin Sub-D kit, female and male cable connector (DIN 7100) w/ cable m 30-1071-0m 5 m 30-1071-05m 10 m 30-1071-10m 00535GB-011/R01 Pin no. SUB-D 5 88100901-881576 SUB-D 5 according to DIN 7100 8810053-8810056 - 8810061 30-1071 1 white-green white white-yellow brown 3 white-grey green green yellow 5 yelow grey 6 yellow-black pink 7 grey blue 8 yellow-red red 9 pink black 10 yellow-blue purple 11 orange grey-pink 1 khaki red-blue 13 blue white-green 1 white-brown brown-green 15 white-black white-yellow 16 purple yellow-brown 17 white-pink white-grey 18 white-red grey-brown 19 white-purple white-pink 0 white-blue pink-brown 1 blue white-blue white brown-blue 3 red white-red brown brown-red 5 black white-black 13 1 11 10 98 7 6 5 3 1 5 3 1 0 19 18 17 16 15 1 Pin 5 PE Pins 3- COMMON Pins 1- Valve solenoids X01-0-7
Multipole Systems Dimensions Completely Assembled Manifold with Plug-in and SUB-D Connector Clearance for M screw SUB-D connector AKJ GewiWeights Weight approx. [kg] plus...kg (approx.) per station 0.35 0.095 1/ NPTF Drawings show end plates with integral mufflers (Option MUF). Dimensions [mm] Clearance for M screw Terminal strip AKF GewiWeights Weight approx. [kg] plus...kg (approx.) per station 0.90 0.095 A B C D E F G H I J K L M N O P 89. 18.0 30.0 11.7 58.7 7.8 3.6 9. 11. 17.3 10.5 1. 38.1 11. 6.9 13.0 Q R S T U V W X Y Z AA BB CC DD EE FF 0.6. 7. 1.7 61.0 9.1 13.0 7. 1.7 88.9 10.9 1. 38.1 58.7 1.6 38.1 00535GB-009/R01 X01-0-8
Completely Assembled Multipole Manifold Valve Model Number 1. Manifold Assembly AK F 6 D 0000 H L STD Electrical/Electronics Type and Location F = Terminal strip (max. 16 solenoids) J = 5 pin SUB-D (max. valves) Series 6 = 00 series Number of Valve Stations A = 1 G = 7 M = 13 S = 19 B = H = 8 N = 1 T = 0 C = 3 I = 9 O = 15 U = 1 D = J = 10 P = 16 V = E = 5 K = 11 Q = 17 F = 6 L = 1 R = 18 Options STD = Standard DRM = DIN rail mounting MUF = End plates with muffler DWM = DRM + MUF Port Type L = Push-in End Plate Port Size H = 8 mm 1) 1) on request: Ø 1/ push-in Maximum Solenoid Outputs SUB-D Terminal strip AKJ AKF 16. Valve Model Number 0 D BW Z3 M K 000 61 00535GB-008/R01 Series Identifier 0 = Spool and sleeve assembly, with body to base plug R = Rubber packed spool, with body to base plug Port Size of Base 0 = Without base D = mm F = 6 mm Actuator BW = Single actuated air and spring return, non locking manual override BB = Double actuated, non locking manual override 00 = Manifold w/o valve (blank station) Function = 5-port., -pos. valve 5 = 5-port., 3-pos. valve, open center, dual pressure 6 = 5-port., 3-pos. valve, closed center A = Dual 3-port., -pos. valve 1 NO, 1 NO (series R only) C = Dual 3-port., -pos. valve 1 NC, 1 NO (series R only) D = Dual 3-port., -pos. valve 1 NC, 1 NC (series R only) P = Indicates blank station plate P = K = M = O = Voltage 60 = 1 VDC 61 = VDC Options 000 = Without option 11B = Locking override 1A = External pilot supply Port Type of Bases Without base Plug-in fittings (manifold mount only) Wiring option Plug-in DC with LED, sourcing Blank station plate Bases 00 = Valve unit base Z3 = Manifold block, side ports only, single solenoid output Z-Board version Z = Manifold block, side ports only, double solenoid output Z-Board version X01-0-9
Completely Assembled Manifolds with Body to Base Plug (Valve Series 0 / R) 0 and R Series 1 5 1 3 1 Symbols 5-port., -pos. valve BW air and spring return 1 5 1 3 1 BB 5-port., -pos. valve detented 1 5 1 3 1 BB5 5-port., 3-pos. valve, open center, dual pressure 1 5 1 3 1 BB6 5-port., 3-pos. valve, closed center Solenoid pilot actuated valves (BW.. / BB.. / BBA.. / BBC.. / BBD..) Manifold with body to base plug R Series 1 3 5 1 1 BBA Dual 3-port., -pos. valve 1 NO, 1 NO 1 3 5 1 1 1 3 5 1 1 BBC BBD Dual 3-port., -pos. valve 1 NC, 1 NO Dual 3-port., -pos. valve 1 NC, 1 NC When Ordering: (example) AKJ 5 pin SUB-D Connector Shaded components are included in assembly kit (AK). See order code # 1 above. Each valve manifold station is listed in sequential order from left to right when facing the port side of the manifold as indicated. Order example: 1. Assembly kit AKJ6D0000HLSTD. Valve model no. Station 1 = 0FBWZ3ML00061 Station = 0FBWZ3ML00061 Station 3 = 0FBBZML00061 Station = 0FBBZML00061 ASSEMBLED Valve stations 1... 00535GB-013/R01 X01-0-10
G-1 Electronics General Information on Fieldbus Systems FEATURES Solenoid air operated valve manifolds for data exchange via fieldbus. Internal wiring by Z-Board plug-in system. Plug-together flexibility due to different assembly and wiring options. Software or manual configuration of address and baud rate settings. NPN or PNP sensor types with same input module. Designed to meet IP65 / NEMA. Manifold delivered assembled according to customer specifications. COMBINATIONS Modules of up to valves can be grouped together (3 valves with G- electronics). Optional mixing of: - All functions of dual 3-ported, -position, 5-ported, position single or double actuated, and 5-ported, 3-position valves. - Pressure separation plate and intermediate pressure supply module. The valve manifolds are intended for frame or DIN-EN 500 rail mounting. SUPPORTED PROTOCOLS DeviceNet Profibus DP autobaud support 9,6 kbit/s to 1 Mbit/s 00535GB-011/R01 Technical Data Electrical Data Node power (Profibus DP module): Voltage: VDC +- 10%; current : 0.10 A Valve and discrete I/O: Voltage: VDC + - 10%; current : A max. LEDs: Module status, network status, etc. Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Configuration Data Communication module: Contains all communication electronics as well as short circuit protected driver circuitry for up to valve solenoids Manual configuration module (MCM): Module containing DIP & rotary switches for setting device configuration data Valve solenoid outputs: Max. (3 with G- electronics) Discrete I/O points: 16, available with M1 or 5 pin Sub-D connectors 5 Pin Sub-D Discrete Output and I/O Module Manual Configuration Module (MCM) Discrete I/O Modules Communication Module Valve Manifold Assembly X01-0-11
G-1 Electronics 3-D Drawing I/O housing I/O electronics 00535GB-008/R01 00 Series dual solenoid pilot actuated valve G-1- fieldbus electronics Electronic interface housing assembly Interchangeable cartridge fittings Manifold with plug-in Internal/external pilot supply X01-0-1
G-1 Electronics Fieldbus Systems Profibus / Device Net Profibus DP ( 9,6 kbit/s to 1 Mbit/s) Manual Configuration Module (MCM) (Not required with Class II Master) Communication Module Profibus-DP 9,6 kbit/s to 1 Mbit/s Profibus-DP The 00 Series Profibus product is designed to conform to the Profibus standard EN50170. Certification is by the Profibus Interface Center (PIC) according to the guidelines determined by the Profibus Trade Organisation (PTO). The certification process ensures interoperability for all Profibus devices. More information about Profibus DP can be obtained from the following web site: Profibus Trade Organisation (PTO) www.profibus.com Profibus reverse keyway (Standard) M1 connector B-coded Profibus single keyway M1 connector, A-coded (on request) AUX. PWR AUX. PWR Connector Bus 5 pin M1 connector B-coded (bus) and pin M1 connector (power) Pin 1 = + VDC (valve) Pin = earth ground Pin 3 = 0 VDC (common) Pin = + VDC (electronics + discrete I/O) Pin 1 = + VDC (valve) Pin = earth ground Pin 3 = 0 VDC (common) Pin = + VDC (electronics + discrete I/O) Diagnostics Shorts and open load conditions from valve solenoid coils and discrete outputs are monitored COMM COMM Supported baud rates 9,6 kbit/s to 1 Mbit/s 00535GB-011/R01 DeviceNet DeviceNet is an open protocol bus communication system developed by Allen-Bradley based on Controller Area Network (CAN) technology. The governing body for DeviceNet is the Open DeviceNet Vendor Association (ODVA). The ODVA controls the DeviceNet specification and oversees product conformance testing. Numatics G-1 DeviceNet nodes have been tested and approved for conformance by the ODVA. More information about DeviceNet and the ODVA can be obtained from the following web site: Open DeviceNet Vendors Association (ODVA) www.odva.org AUX 1 PIN 1= + VDC (valve) PIN = earth ground PIN 3= 0 VDC (common) PIN = +VDC (electr.+ discrete I/O) COM 5 1 PIN 1= NOT DRAIN U PIN = V+ PIN 3= V- PIN = CAN_H PIN 5= CAN_L Net 3 3 TM MALE MALE Connector Diagnostics Supported baud rates Communication Module DeviceNet Manual Configuration Module (MCM) (optional) Bus 5 pin M1 connector A-coded (bus) and pin M1 connector (power) Shorts and open load conditions from valve solenoid coils and discrete outputs are monitored 15 kbit/s to 500 kbit/s GSD & ESD files and technical manuals are available at X01-0-13
G-1 Electronics Fieldbus Systems AS-Interface AS-Interface AS-interface offers a simple and quick technology to connect the various elements of a system with each other. With AS-interface, actuators and sensors can now communicate over a direct fieldbus connection, which was technically not possible in the past. Data and auxiliary power are transmitted over a single cable. The profiled AS-interface cable is designed for AS-interface interconnectivity. The special trapezoidal profile of the -wire cable prevents polarity reversal. The electrical connection is made with prongs which pierce the ASinterface cable offering high-reliability electrical contact. This contact technology eliminates the need to cut and strip wires. The electrical connection of a Numatics AS interface network can therefore be made in the shortest amount of time. AS-Interface V.1 Standard = up to 31 participants Ax = A: 0 or 8 inputs / up to 8 solenoids valve outputs (V.0, V.1, V3.0 Master) A: 0 or 16 inputs / up to 16 solenoids valve outputs (V.0, V.1, V3.0 Master) and nodes / without input and nodes / 8 inputs AS-Interface V.1 Extended = up to 63 participants Bx = B: 0 or 8 inputs / up to 6 solenoids valve outputs Extending addressing (V.0, V.1 Master) B: 0 or 16 inputs / up to 1 solenoids valve outputs Extending addressing (V.0, V.1 Master) nodes / 16 inputs AS-Interface V3.0 Extended = up to 63 participants Cx = C: 0 or 8 inputs / up to 8 solenoids valve outputs Extending addressing (V3.0 Master) C: 0 or 16 inputs / up to 16 solenoids valve outputs Extending addressing (V3.0 Master) ELECTRICAL CONNECTION OF INPUTS The front of the left-hand end cover is equipped with maximum 16 inputs ( x modules of 8 inputs or 1 x module of 16 inputs) ELECTRICAL CONNECTION M1 connectors connection (G) View from screw side of female connector 3 Pin 1 = sensor V Pin = input n + 1 Pin 3 = GND 5 Pin = input n 1 Pin 5 = earth Technical Data Electronics Node power (AS-interface): Voltage: 6.5 VDC to 31.6 VDC Valve and discrete I/O: Voltage: VDC + - 10% Aux power connector.: AS-Interface cable clamp internal/external power supply Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Configuration Data Node: Contains all communication electronics as well as short circuit protected driver circuitry for up to 16 solenoids and 16 inputs Discrete outputs: Max. 16 (solenoids) Discrete inputs: Max. 16 Network Data Bus connector: AS-Interface cable clamp 00535GB-011/R01 X01-0-1
Discrete I/O Modules 00 Series G-1 Electronics I/O Modules for Profibus et DeviceNet Sub-D I/O Module Discrete I/O Modules Discrete I/O modules are used to connect additional I/O devices to the valve manifold node. This provides for more efficient use of system resources when configuring a communication system. Universal input modules feature technology that allows the same module to automatically recognise PNP or NPN type sensors without the need to add external pull-up resistors or manually select sensor type. Input and output modules have two 1mm (micro) connectors. Each can be used individually (i.e. 1 I/O point per connector) or can be used for double point (i.e. connector 1 has two points of I/O). This standard feature further simplifies external I/O wiring. Sub-D output module can be used to drive 16 additional coils on a separate manifold or 16 discrete output points. Sub-D I/O module can be used for inputs and or up to a total of 16 I/O points. Sub-D CONNECTOR Pins 1-16 SINKING (NPN) OUTPUTS and / or SOURCING (PNP) INPUTS Pin 1 = 0 VDC Pins 3 - = VDC Pin 5 = EARTH GROUND Sub-D CONNECTOR Pins 1-16 SINKING (NPN) OUTPUTS Pin 1 = 0 VDC Pins 3 - = VDC Pin 5 = EARTH GROUND 00535GB-008/R01 Technical Data Electronics Inputs: Supply voltage: VDC + - 10% Type: Source (PNP), Sinking (NPN) or contact closure LED: Input status Outputs: Output voltage: VDC + - 10% Current: 0.5 A per output ( A max. per manifold) Type: Sinking (NPN) LED: Output status Operating Data Temperature range: -0 C to +50 C Humidity: 95 % relative humidity, non-condensing Protection: IP 65 / NEMA Connectors: pin M1 connector or 5 pin Sub-D connector Configuration Data Discrete I/O points: Max. 16 I/O: each byte requires one master module ( I/O); up to 3 slave modules can be controlled by 1 master module. X01-0-15
G D E 89, 00 Series G-1 Electronics Dimensions DIMENSIONS (mm), WEIGHT (kg) Profibus DP & DeviceNet Input / Output module H A Clearance for M screw, places narrow housing A B E F 17,3 10,5 35,3 wide housing wide housing Dimensions [mm] Description A B C D E F G H Weight approx. [kg] plus approx.... kg per I/O station plus approx.... kg per valve Manifold with fieldbus electronics 1,7 5, 18,3 30.5 38,1 38,1 60.5 59,0 0.307 0.083 0.095 DIMENSIONS (mm), WEIGHT (kg) AS-Interface input module 15 38 30,5 6,5 19 5 56 7 31,5 57,5 input module weight without input 8 inputs 16 inputs nodes 0,09 0,35 - nodes 0, 0,358 0,39 8 60 67 00535GB-008/R01 X01-0-16
How to Order: (example) 00 Series G-1 Electronics Completely Assembled Manifolds (with fieldbus electronics) Valve Model Number Selection Chart 1. Manifold Assembly AK C 6 D 0000 H L STD C = E = Electronic/Electrical System G-1 Communication module G- Communication module + Adapteur 6 = 00 series Valve Series Number of Valve Stations 1) A = 1 G = 7 M = 13 S = 19 B = H = 8 N = 1 T = 0 C = 3 I = 9 O = 15 U = 1 D = J = 10 P = 16 V = E = 5 K = 11 Q = 17 W = 3 F = 6 L = 1 R = 18 X = 1) Maximum number of valve stations is determined by the combination of single and double Z-Boards types installed in the manifold sub-bases. STD = DRM = MUF = DWM = A01 = D01 = D03 = F01 = A17 = D18 = D19 = F07 = Options Standard DIN rail mounting (Standard 35 mm) Muffler in end plates Rail DIN with MUF 5 pin Sub-D 16 Discrete outputs Sinking (NPN) A01 + DRM A01 + MUF A01 + DRM + MUF 5 pin Sub-D 16 I/O Points Inputs Sourcing (PNP) Outputs Sinking (NPN) A17 + DRM A17 + MUF A17 + DRM + MUF End Plate Port Size H = 8 mm ) ) on request: Ø 1/ push-in L = Port Type Push-in. Valve Model Number 0 D BW Z3 M K 000 61 Series Identifier Voltage 0 = Spool and sleeve assembly, with body to base plug 61 = VDC R = Rubber packed spool, with body to base plug Option 00535GB-008/R01 Port Size of Base 0 = Without base D = mm F = 6 mm Actuator BW = Single actuated air and spring return, non locking manual override BB = Double actuated, non locking manual override 00 = Manifold w/o valve (blank station) Function = 5-port., -pos. valve 5 = 5-port., 3-pos. valve, open center, dual pressure 6 = 5-port., 3-pos. valve, closed center A = Dual 3-port., -pos. valve 1 NO, 1 NO (series R only) C = Dual 3-port., -pos. valve 1 NC, 1 NO (series R only) D = Dual 3-port., -pos. valve 1 NC, 1 NC (series R only) P = Indicates blank station plate P = K = M = O = 000 = Without option 11B = Locking override 1A = External pilot supply Port Type of Bases Without base Plug-in fittings (manifold mount only) Wiring option Plug-in DC with LED, sourcing Blank station plate Bases 00 = Valve unit base Z3 = Manifold block, side ports only, single solenoid output Z-Board version Z = Manifold block, side ports only, double solenoid output Z-Board version X01-0-17
G-1 Electronics Completely Assembled Manifolds (with fieldbus electronics) Valve Model Number Selection Chart Symbols 0 and R Series Series R 1 1 1 1 5 1 3 5 1 3 5 1 3 5 1 3 1 1 1 1 5-port., -pos. valve air and spring return BW BB BB5 BB6 5-port., -pos. valve detented 5-port., 3-pos. valve, open center, dual pressure 5-port., 3-pos. valve, closed center 1 3 5 1 1 1 3 5 1 1 1 3 5 1 1 BBA BBC BBD Dual 3-port., -pos. valve 1 NO, 1 NO Dual 3-port., -pos. valve 1 NC, 1 NO Dual 3-port., -pos. valve 1 NC, 1 NC Solenoid pilot actuated valves (BW.. / BB.. / BBA.. / BBC.. / BBD..) Manifold with body to base plug 3.a Fieldbus System - G-1 Electronics NX6 PB ** ** D F E0 DN = PT = A = A = B = B = C = C = Fieldbus Systems DeviceNet Profibus DP B-coded 9,6 kbit/s to 1 Mbit/s 0 or 8 inputs / up to 8 solenoids valve outputs (V.0, V.1, V3.0 Master) 0 or 16 inputs / up to 16 solenoids valve outputs (V.0, V.1, V3.0 Master) 0 or 8 inputs / up to 6 solenoids valve outputs, Extending addressing (V.0, V.1 Master) 0 or 16 inputs / up to 1 solenoids valve outputs, Extending addressing (V.0, V.1 Master) 0 or 8 inputs / up to 8 solenoids valve outputs, Extending addressing (V3.0 Master) 0 or 16 inputs / up to 16 solenoids valve outputs, Extending addressing (V3.0 Master) Input ** = Discrete inputs Output ** = Discrete outputs.a I/O per I/O Station - Electronic Interface Option Only When ordering up to eight (8) I/O you must order one (1) Master I/O (which contains two () points I/O itself). The balance required is made up of slaves, two () points per I/O station (total 3 slave modules). A maximum of sixteen (16) I/O points can be configured by using two () master modules and six (6) slave modules. Total number of discrete inputs plus total number of discrete outputs must be less than or equal to 16. (See I/O table below). Input master modules can be used with Output Slave Modules. Output master Modules can be used with Input Slave Modules. Sub-D outputs and I/O types do not require additional master modules when used alone Options STD = Standard E0 = -Separate power (valve and I/O) -vampire type panel connector for AS-Interface G08 = Separate power and MCM* * Profibus 1.5 and 1 Mbd & Allen Bradley Remote I/O only F = D = Voltage VDC I/O Type Digital I/O Table (Note: I/O per station) Order Code Type Input Output Master kit 39-180 39-1800 Slave kit 39-1803 39-1801 00535GB-013/R01 X01-0-18
G- Electronics Completely Assembled Manifolds (with fieldbus electronics) Valve Model Number Selection Chart 3.b Fieldbus System - G- Electronics Fieldbus Systems AB = Allen Bradley Remote I/O RIO, incl. manual configuration module (MCM) - standard CN = ControlNet, manual configuration module (MCM) not possible 01 = Interbus-S, with optional manual configuration module (MCM) FF = Foundation Fieldbus (FF H1) FL = Foundation Fieldbus with Logic Transducer FP = FIPIO Interface, manual configuration module (MCM) not possible Input ** = Discrete inputs (see chart below if in excess of 99) NXG PB 6 38 D F E0 Options E0 = Separate power (valve and I/O) - standard G08* = Manual configuration module (MCM) and separate power (if not standard) G10 = 1 mm connector for communications (if not standard) G18 = Valve side Sub-D 16 outputs (NPN) with MCM G0 = Without MCM (if not standard) G = Valve side dual 15 pin Sub- D 16 outputs G7 = IP 67 communication connector (EtherNet and Interbus S only) J18 = Valve side dual 5 pin Sub- D 3 outputs * Standard for AB, PB, PT More options on request F = A = B = D = Voltage VDC I/O Type analog analog and digital digital Output ** = Discrete outputs (see chart below if in excess of 99) 00535GB-011/R01 Discrete I/O Table for I/O in Excess of 99 ** Number of I/O stations A0 = 100 B0 = 110 C0 = 10 D0 = 130 E0 = 10 F0 = 150 G0 = 160 H0 =170 J0 = 180 K0 =190 A1 = 101 B1 = 111 C1 = 11 D1 = 131 E1 = 11 F1 = 151 G1 = 161 H1 =171 J1 = 181 K1 =191 A = 10 B = 11 C = 1 D = 13 E = 1 F = 15 G = 16 H =17 J = 18 K =19 A3 = 103 B3 = 113 C3 = 13 D3 = 133 E3 = 13 F3 = 153 G3 = 163 H3 =173 J3 = 183 A = 10 B = 11 C = 1 D = 13 E = 1 F = 15 G = 16 H =17 J = 18 A5 = 105 B5 = 115 C5 = 15 D5 = 135 E5 = 15 F5 = 155 G5 = 165 H5 =175 J5 = 185 A6 = 106 B6 = 116 C6 = 16 D6 = 136 E6 = 16 F6 = 156 G6 = 166 H6 =176 J6 = 186 A7 = 107 B7 = 117 C7 = 17 D7 = 137 E7 = 17 F7 = 157 G7 = 167 H7 =177 J7 = 187 A8 = 108 B8 = 118 C8 = 18 D8 = 138 E8 = 18 F8 = 158 G8 = 168 H8 =178 J8 = 188 A9 = 109 B9 = 119 C9 = 19 D9 = 139 E9 = 19 F9 = 159 G9 = 169 H9 =179 J9 = 189.b Discrete I/O station selection (see pages X01-5-70 to 73) X01-0-19
G-1 Electronics Ordering Example AKC Communication Module I/O 8... 1 Serial Bus Valve 1... stations Module NX6 stations Shaded components described by assembly Kit (AK) model number designation (see #1, page 1), with the exception of the communication module and number of I/O stations that are described by electronic Interface (NXG) model number designation (see #3, pg. ). Each valve manifold station is listed in sequential order form left to right when facing the port side of the manifold as indicated. Each discrete I/O station is listed in sequential order from right to left starting from the communication module as indicated. Note: I/O stations #1 and #5 (if required) must always be a master kit. (see below). Stations, 3,, 6, 7 and 8 must be either input or output slave kits. Note: Total of solenoid outputs available. Either single solenoid valves or 1 double solenoid valves or any combination of singles or doubles, not to exceed solenoid outputs for AKC serial/bus, are allowed. Ordering example: AKC6D0000HLSTD 0FBWZ3MK00061 0FBWZ3MK00061 0FBBZMK00061 0FBBZMK00061 NX6PB0808DFE0 I/O station 1 39-180 Input master kit I/O station 39-1803 Input slave kit I/O station 3 39-1803 Input slave kit I/O station 39-1803 Input slave kit I/O station 5 39-1800 Output master kit I/O station 6 39-1801 Output slave kit I/O station 7 39-1801 Output slave kit I/O station 8 39-1801 Output slave kit ASSEMBLED 00535GB-008/R01 X01-0-0
Accessories / Spare Parts Accessory Description Order Code T-connector M1-A, 5 male / female / male pins 8810051 T-connector M1-B, 5 female / male / male pins 8810071 Connector M1-A, 5 female pins - for cable dia. 6-8 mm 8810056 Connector M1-B, 5 female pins - for cable dia. 6-8 mm 88100713 Connector M1-B, 5 male pins -for cable dia. 6-8 mm 8810071 Terminating resistor M1-A - female plug 8810033 Terminating resistor M1-B - male plug 88100716 -pin female cable connector 30-1019 Spare part Description Order Code Manifold with simple Z-board mm 39-1071 6mm 39-1073 Manifold with double Z-board mm 39-107 6mm 39-107 Mid station supply and exhaust block, Ø 6 mm tube 39-199 00535GB-008/R01 Blank station plate kit 39-1055 Vented cover (1) 105-388 Muffler Muffler () 15-791 for port 1 1-335 Blocking disk for port 3 or 5 1-336 DIN rail clamp kit 39-980 mm 13-98 Push-in fitting 6mm 13-99 8mm 13-501 Port plug for port 3 or 5 39-1085 X01-0-1
Series 0 / R Spare Parts Valve Model Number 0 0 BW 00 M P 000 61 Series Identifier 0 = Spool and sleeve assembly, with body to base plug R = Rubber packed spool, with body to base plug Port Size of Base 0 = Without base Voltage 61 = VDC Option 000 = Without option 11B = Locking override 1A = External pilot supply Port Type of Bases Actuator P = Without base BW = Single actuated air and spring return, non locking manual override Wiring option BB = Double actuated, non locking manual override M = Plug-in DC with LED, sourcing Function = 5-port., -pos. valve 5 = 5-port., 3-pos. valve, open center, dual pressure 6 = 5-port., 3-pos. valve, closed center A = Dual 3-port., -pos. valve 1 NO, 1 NO (series R only) C = Dual 3-port., -pos. valve 1 NC, 1 NO (series R only) D = Dual 3-port., -pos. valve 1 NC, 1 NC (series R only) Bases 00 = Valve unit base End Plate Assembly Kit Description Port Size Weight approx. 1 3 / 5 X, XE [kg] Order Code End plate kit, w/o muffler, w/o DIN rail 8 mm 8 mm 6 mm 0.171 39-106 End plate kit, w/o muffler, with DIN rail 8 mm 8 mm 6 mm 0.171 39-1061 End plate kit, with muffler, w/o DIN rail 8 mm 8 mm 6 mm 0.171 39-1078 End plate kit, with muffler, with DIN rail 8 mm 8 mm 6 mm 0.171 39-1077 Left end plate (not included in end plate kit, to be ordered separately) On request: ports 1, 3/5 = 1/; ports X, XE = 1/8 or 5/3 0.05 105-381 00535GB-008/R01 X01-0-
Series 0 / R Spare Parts Multipole Systems PIN 1- Outputs SUB-D Connector Spare Part Kit SUB-D Connector Weight Order Spare Part Kit approx. [kg] Code For DIN rail mounting 0.065 39-1088 Standard mounting 0.065 39-1087 PIN 3- Common PIN 5 Ground Terminal Strip Spare Part Kit PINS 1-16 Outputs PIN 17 Common Terminal Strip Weight Order Spare Parts Kit approx. [kg] Code For DIN rail mounting 0.118 39-1090 Standard mounting 0.118 39-1089 PIN 18 Ground CABLE DIAMETER Max. 0.5 mm Assignment of the Individual Pins to the Solenoids The assignment of the individual pins to the solenids is illustrated with the following examples. 1/ NPTF Example 1 Assembled with: Stations: Solenoids: 8 x 0DBWZ3GL00061 The manifold consists of 8 stations, assembled with 8 single solenoid pilot actuated 5-port., -pos. valves. Pin allocation is from left to right, i. e. pin 1 is assigned to the solenoid of the first valve, pin to the solenoid of the second valve etc. (see drawing). 00535GB-008/R01 Example Assembled with: x 0DBB5ZGL00061 6 x 0DBWZ3GL00061 Stations: Solenoids: Example 3 Assembled with: 3 x 0DBB5ZGL00061 1 x 39-1055 (blank station plate) x 0DBWZ3GL00061 Stations: Solenoids: The manifold consists of 8 stations, assembled with dual solenoid pilot actuated 5-port., 3-pos. valves and 6 single solenoid pilot actuated 5-port., -pos. valves. Dual actuated valves are to be mounted first, then single actuated valves. For dual actuated valves (i. e. solenoids per valve) we need pins: the first pin for port 1, the second pin for port 1. Pin allocation is from left to right, taking the additional solenoids (see drawing) into account. The manifold consists of 8 stations, assembled with 3 dual solenoid pilot actuated 5-port., 3-pos. valves, 1 blank station plate kit and single solenoid pilot actuated 5-port., -pos. valves. Counting is analogous to the previous example. However, please note that station (pins 7 and 8) is wired although there is no valve to be mounted (now: blank station plate kit). This allows later expansion of the manifold (see drawing). X01-0-3
G-1 Electronics Spare Parts Communication Module Communication Module Kit (w/o End Plates) Description Weight approx. [kg] Order Code Profibus autobaud 9.6 kbit/s to 1 Mbit/s 0.136 39-1806 DeviceNet 0.136 39-179 AS-Interface module Valve Capability Input Capability Version Addressing Connector Order code 8 8 V.1 Standard Vampire 0-156 16 16 V.1 Standard Vampire 0-15 6 8 V.1 Extended Vampire 0-1 16 V.1 Extended Vampire 0-0 8 8 V3.0 Entended Vampire 0-3 16 16 V3.0 Entended Vampire 0-30 Input module *M1 0-1 Manual Configuration Module (MCM) Manual Configuration Module Kits Description For Profibus autobaud 9.6 kbit/s to 1 Mbit/s (w/o connector) not necessary at master of class Weight approx. [kg] Order Code 0.09 39-1813 For DeviceNet (optional) 0.09 39-1813 For Allen Bradley Remote I/O (w. connector) only 0.09 39-181 00535GB-011/R01 X01-0-
G-1 Electronics Spare Parts I/O Module with LED Spare Part Kit for Profibus et DeviceNet ( I/O per module) Short Circuit Resistant and Overvoltage Protected I/O Module Kit Description Weight approx. [kg] Order Code Master Module Output 0.083 39-1800 Master Module Input 0.083 39-180 Slave Module Output 0.083 39-1801 Slave Module Input 0.083 39-1803 Note: I/O connector type: 1 mm (micro) pin female 5 Pin Female Sub-D Discrete Output and I/O Module 00535GB-011/R01 Discrete Output and I/O Module Kit Description Weight approx. [kg] Order Code 16 pt. Output (NPN) with DIN rail 0.085 39-15 16 pt. Output (NPN) w/o DIN rail 0.065 39-11 16 pt. Input (PNP) and/or Output (NPN) with DIN rail 16 pt. Input (PNP) and/or Output (NPN) w/o DIN rail 0.085 39-1866 0.065 39-1865 X01-0-5
Series 0 / R Spare Parts Conversion of Pilot Air Supply at Manifolgs with Plug-in External pilot air supply All manifolds have the pilot blocking gasket (113-515) installed with internal pilot supply orientation as standard. For external pilot supply, valve stations should be ordered with option code 1A (order code digits 11, 1 and 13); e.g. 0DBBZGL1A61 Internal pilot air supply Pilot blocking gasket Order Code 113-515 Stud Order Code 15-787 () Gasket Order Code 113-518 Adapter Plate G- Electronics to 00 Series (see page 3) E Dimensions [mm] G- Electronics Adapter Adapter to use series 00 valves with G- electronics The 3rd digit of the AK code must be E Description A B C E Weight Order Code approx. [kg] Adapter plate G- to 00 series, 61,5 118,0 100,3 on request 39-09 Series 00 Valves 00535GB-011/R01 X01-0-6