www.atos.com Table FS60-/E Proportional directional valves digital, direct operated, open loop, with positive spool overlap y Valve body x Spool c Proportional solenoid v Integral electronics A -AES-C-7 US connector Fieldbus connector Main connector MOEL COE for STANAR SPOOLS -A, -AE, -AES -A, -AE, -AES irect operated digital proportional valves without position transducer and with positive spool overlap, for open loop directional controls and not compensated flow regulations. Executions: A without integral driver, to be coupled with separated drivers, see section. AE with basic integral digital electronic driver, analog reference signals and US port for software functional parameters setting. AES with full integral digital electronic driver and fieldbus interface for functional parameters setting, reference signals and real-time diagnostics. The integral digital electronic driver performs the valve s hydraulic regulation according to the reference signal and assures valve-to-valve interchangeability thanks to the factory presetting Size: 06 and 0 Max flow: up to 70 and 60 l/min Max pressure: 350 bar () 35 bar () size 06 size 0 A open loop - omit for execution with separated driver see section E basic integral driver ES full integral driver - A ES - P - 0 7 - L 5 / * / * * / * Series number Seals material, see sect. 5, 6: - NR PE FKM T HNR Fieldbus interfaces - US port always present (): NP Not present C CANopen P PROFIUS P EH Valve size - ISO 440: 0 06 0 Configuration (): 5 53 7 73 Standard Spool type - regulating characteristics: Option / L linear S progressive differential-progressive P-A Q, -T Q/ P- Q/, A-T Q Spool size: Hydraulic options - see sect. 9: solenoid and integral electronics at side of port A (3) Y external drain Hand lever options, only for A - see sect. 0 : MO horizontal hand lever MV vertical hand lever MO horizontal hand lever installed at side of port A MV vertical hand lever installed at side of port A Electronic options, only for AE, AES - see sect. : C current feedback 4 0 ma for remote transducer, only in combination with option W I current reference input 4 0 ma (omit for standard voltage reference input ±0 V) Q enable signal Z double power supply, enable, fault and monitor signals - pin connector W Power limitation function - pin connector 4 (L) - Nominal flow (l/min) at p 0bar P-T Coil voltage only for A - see sect. 0 : - standard coil for 4VC Atos drivers 6 optional coil for VC Atos drivers 8 optional coil for low current drivers (L) 4,5 - (S) 8-3 (L,S,) 8 45 5 (L,S,) 8 60 () Omit for A execution; AE available only in version NP; AES available only in version C, P, EH () Hydraulic symbols are rapresented with integral digital driver (3) In standard configuration the solenoid (config. 5 and 53) and integral electronics (AE, AES) are at side of port Special execution with max pressure 40 bar available on request FS60
ELECTRONIC RIVERS Valve model A AE AES rivers model E-MI-AC-0F E-M-AC-0F E-ME-AC-0F E-MI-AS-IR E-M-AS-PS E-M-AES E-RI-AE E-RI-AES Type Analog igital Voltage supply (VC) 4 4 4 4 4 4 4 Valve coil option /6 std /6 std std /6 std /6 std std std Format plug-in to solenoid Note: For main and communication connector see sections 3, 4 IN 43700 UNECAL EUROCAR plug-in to solenoid IN-rail panel Integral to valve ata sheet G00 G05 G035 G00 G0 GS050 GS5 3 GENERAL NOTES -A* and -A* proportional valves are CE marked according to the applicable irectives (e.g. Immunity/Emission EMC irective and Low Voltage irective). Installation, wirings and start-up procedures must be performed according to the general prescriptions shown in table F003 and in the installation notes supplied with relevant components. 4 FIELUS - Fieldbus allows the direct communication of the proportional valve with machine control unit for digital reference signal, diagnostics and settings of functional parameters. Analog reference signal remain available on the main connector for quick commissioning and maintenance. For detailed information about fieldbus features and specification see tech table GS50. 5 MAIN CHARACTERISTICS - based on mineral oil ISO VG at 50 C Assembly position Any position Subplate surface finishing Roughness index, Ra 0,4 flatness ratio 0,0/00 (ISO 0) MTTFd valves according to EN ISO 3849 50 years, see technical table P007 Ambient temperature range A: standard -0 C +70 C, /T option -40 C +60 C AE, AES: standard -0 C +60 C, /T option -40 C +60 C Storage temperature range A: standard -0 C +80 C, /T option -40 C +70 C AE, AES: standard -0 C +70 C, /T option -40 C +70 C Coil code standard option /6 option /8 standard option /6 option /8 Coil resistance R at 0 C 3 3,3 W, W 3 3,4 W 3,8 4, W,,4 W,5 W Max. solenoid current, A,75 A A,6 A 3,5 A, A Max. power A W AE, AES 50W A 35W AE, AES 50W Insulation class H (80 ) ue to the occuring surface temperatures of the solenoid coils, the European standards ISO 373- and EN98 must be taken into account Protection degree to IN EN6059 IP/67 with mating connectors Tropicalization Tropical coating on electronics PC uty factor Continuous rating (E00%) EMC, climate and mechanical load Communication interface Communication physical layer See technical table G004 US CANopen Atos ASCII coding EN5035-4 + S408 not insulated US.0 + US OTG optical insulated CAN ISO898 PROFIUS P EN5070-/IEC658 optical insulated RS485 IEC 658 Fast Ethernet, insulated 00 ase TX Valve model Pressure limits [bar] ports P, A, 350; T 0 (50 with external drain /Y); Y 0 ports P, A, 35; T 0 (50 with external drain /Y); Y 0 Spool type L4 L S L3,S3,3 L5,S5,5 L3,S3,3 L5,S5,5 Nominal flow [l/min] () p 0 bar 4,5 8 8 8 45 60 p P-T p bar,7 8 4 50 80 05 max p 70 bar,6 45 70 0 60 permissible flow () 4 8 50 70 0 60 Response time [ms] (0-00% step signal) (3) 40 Leakage [cm 3 /min] < (at p 00 bar); <35 (at p 350 bar) <80 (at p 00 bar); <600 (at p 35 bar) Hysteresis Repeatability 5 [% of max regulation] ± [% of max regulation] Notes: above performance data refer to valves coupled with Atos electronic drivers, see section () for different p, the max flow is in accordance to the diagrams in section 7. () see detailed diagrams in section 7.3 (3) see detailed diagrams in section 7.4
6 SEALS AN HYRAULIC FLUI - for other fluids not included in below table, consult our technical office Seals, recommended fluid temperature NR seals (standard) -0 C +60 C, with HFC hydraulic fluids -0 C +50 C FKM seals (/PE option) -0 C +80 C HNR seals (/T option) -40 C +60 C, with HFC hydraulic fluids -40 C +50 C Recommended viscosity 0 00 mm /s - max allowed range 5 380 mm /s Fluid contamination class ISO 4406 class 0/8/5 NAS 638 class 9, in line filters of 0 mm (b0 _>75 recommended) Hydraulic fluid Suitable seals type Classification Ref. Standard Mineral oils NR, FKM, HNR HL, HLP, HLP, HVLP, HVLP IN 554 Flame resistant without water FKM HFU, HFR Flame resistant with water NR, HNR HFC ISO 9 7 IAGRAMS - based on mineral oil ISO VG at 50 C 7. Regulation diagrams - values measure at p bar P-T 3 3 L4 L 3 S 6 5 4 4 5 6 8 9 7 7 9 8 4 L3 5 S3 6 3 7 L5 8 S5 9 5 0 0 4 5 3 3 4 5 0 L3 S3 3 3 L5 4 S5 5 5 Note: Hydraulic configuration vs. reference signal for configurations 7 and 73 (standard and option /) Reference signal 0 +0 V 0-0 V P n A / n T Reference signal P n / A n T 0 ma} 4 ma} FS60
7. Flow /p diagrams stated at 00% of valve stroke spool L4 spool L 3 spool S 4 spool L3, S3, 3 5 spool L5, S5, 5 6 spool S3, L3, 3 7 spool S5, L5, 5 Flow rate [l/min] 5 4 3 Flow rate [l/min] 7 6 Valve pressure drop p [bar] Valve pressure drop p [bar] 7.3 Operating limits spool L4 spool L 3 spool S 4 spool L3, S3, 3 5 spool L5, S5, 5 6 spool S3, L3, 3 7 spool S5, L5, 5 Valve pressure drop p [bar] 3 4 5 Valve pressure drop P [bar] 6 7 Flow rate [l/min] Flow rate [l/min] 7.4 Response time The response times in below diagrams are measured at different steps of the reference input signal. They have to be considered as average values. For the valves with digital electronics the dynamics performances can be optimized by setting the internal software parameters. Step signal [%] Step signal [%] 0-00 0-00 Spool stroke [%] 0-75 0-50 0-5 Spool stroke [%] 0-75 0-50 0-5 0 0 0 40 50 0 0 0 40 50 0 0 0 40 50 0 0 0 40 50 Time [ms] Time [ms] 7.5 Operation as throttle valve Single solenoid valves configuration 5 and 53 can be used as simple throttle valves: Pmax 50 bar (option /Y advisable) Max flow p bar [l/min] L4 4 SPOOL TYPE L3 L5 L S S3 S5 6 8 60 00 70 8 PROGRAMMING TOOLS - see tech table GS500 US connection Valve's functional parameters and configurations, can be easily set and optimized using Atos E-SW programming software connected via US port to the digital driver. For E-C-S-US/M cable fieldbus versions, the software permits valve's parameterization through US port also if the driver is connected to the central machine unit via fieldbus. The software is available in different versions according to the driver s options: E-SW-ASIC support: NP (US) PS (Serial) IR (Infrared) E-SW-FIELUS support: C (CANopen) P (PROFIUS P) EH () EW (POWERLINK) EI (EtherNet/IP) E-SW-*/PQ support: valves with SP, SF, SL alternated control (e.g. E-SW-ASIC/PQ) WARNING: drivers US port is not isolated! E-A-S-US/OPT isolator The use of isolator adapter is highly recommended for PC protection (see table GS500)
9 HYRAULIC OPTIONS 9. Option / -05 and -5: solenoid and integral electronics at side of port A of the main stage. -07 and -7: integral electronics at side of port A of the main stage. 9. Option /Y External drain advisable when the valve is used in double flow path, see section 7.5. Option /Y is mandatory if the pressure in port T exceeds 0 bar. 0 OPTIONS for -A 0. Coil voltage Option /6 Option /8 optional coil to be used with Atos drivers with power supply VC optional coil to be used with electronic drivers not supplied by Atos 0. Hand lever This option is available only for -A with spool type S3, S5, 3, 5, L3, L5. It allows to operate the valve in absence of electrical power supply. For detailed description of -A with hand lever option see tech. table E38 Option /MO horizontal hand lever Option /MV vertical hand lever Option /MO horizontal hand lever installed at side of port A Option /MV vertical hand lever installed at side of port A The following supplementary options allow to operate the valve in absence of electrical power supply by means of a micrometric screw replacing the standard solenoid manual override, see tech. table TK50 Option /N manual micrometric adjustment Option /NV as /N plus handwheel and graduated scale CH 0 Option /N Option /NV ELECTRONIC OPTIONS for AE and AES Standard driver execution provides on the 7 pin main connector: Power supply - 4 VC must be appropriately stabilized or rectified and filtered;,5 A fuse time lag is required in series to each driver power supply Apply at least a 0000 mf/40 V capacitance to single phase rectifiers or a 4700 mf/40 V capacitance to three phase rectifiers Reference input signal - analog differential input with ±0 VC nominal range (pin, E), proportional to desired coil current Monitor output signal - analog output signal proportional to the actual valve s coil current (V monitor A coil current) Note: a minimum booting time of 500 ms has be considered from the driver energizing with the 4 VC power supply before the valve has been ready to operate. uring this time the current to the valve coils is switched to zero.. Option /I It provides 4 0 ma current reference signal, instead of the standard ±0 V. Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±0 V or ±0 ma. It is normally used in case of long distance between the machine control unit and the valve or where the reference signal can be affected by electrical noise; the valve functioning is disabled in case of reference signal cable breakage.. Option /Q To enable the driver, supply 4 VC on pin C referred to pin : Enable input signal allows to enable/disable the current supply to the solenoid, without removing the electrical power supply to the driver; it is used to maintain active the communication and the other driver functions when the valve has to be disabled. This condition does not comply with European Norms EN3849- (ex EN954-)..3 Option /Z It provides, on the pin main connector, the following additional features: Enable Input Signal To enable the driver, supply 4 VC on pin 3 referred to pin : Enable input signal allows to enable/disable the current supply to the solenoid, without removing the electrical power supply to the driver; it is used to maintain active the communication and the other driver functions when the valve has to be disabled. This condition does not comply with European Norms EN3849- (ex EN954-). Fault Output Signal Fault output signal indicates fault conditions of the driver (solenoid short circuits/not connected, reference signal cable broken for 4 0mA input, etc.). Fault presence corresponds to 0 VC, normal working corresponds to 4 VC (pin referred to pin ): Fault status is not affected by the Enable input signal Power supply for driver s logics and communication Separate power supply (pin 9,0) allow to cut solenoid power supply (pin,) while maintaining active diagnostics, US and fieldbus communication. A safety fuse is required in series to each driver power supply: 500 ma fast fuse..4 Option /W - only for valves coupled with pressure compensator type HC-0 or KC-0 (see tab. 50). It provides, on the pin main connector, the above option /Z features plus the hydraulic power limitation function. The driver receives the flow reference signal by the analog input INPUT+ and a pressure transducer, installed in the hydraulic system, has to be connected to the driver s analog input TR. When the actual requested hydraulic power pxq (TR x INPUT+) reaches the max power limit (pxq), internally set by software, the driver automatically reduces the flow regulation of the valve. The higher is the pressure feedback the lower is the valve s regulated flow: Flow regulation Min ( PowerLimit [sw setting] Transducer Pressure [TR] For detailed information on hydraulic power limitation, see tab. GS5 ; Flow Reference [INPUT+]).5 Option /C - only in combination with option /W Option /C is available to connect pressure transducer with 4 0 ma current output signal, instead of the standard 0 0V. Input signal can be reconfigured via software selecting between voltage and current, within a maximum range of ±0 V or ±0 ma..6 Possible combined options: /IQ, /IZ, /IW, /CW and /CWI FS60
ELECTRONIC CONNECTIONS. Main connector signals - 7 pin - standard and /Q options - AE and AES PIN Standard /Q TECHNICAL SPECIFICATIONS NOTES A V+ Power supply 4 VC Rectified and filtered: VRMS 0 3 VMAX (ripple max 0 % VPP) Input - power supply V0 Power supply 0 VC Gnd - power supply C AGN INPUT+ ENALE Analog ground Enable (4 VC) or disable (0 VC) the driver, referred to V0 Reference input signal: ±0 VC / ±0 ma maximum range efaults are ±0 VC for standard and 4 0 ma for /I option Gnd - analog signal Input - on/off signal Input - analog signal Software selectable E INPUT- Negative reference input signal for INPUT+ Input - analog signal F MONITOR referred to: Monitor output signal: ±5 VC maximum range AGN V0 efault is ± 5 VC (V A) G EARTH Internally connected to driver housing Output - analog signal Software selectable. Main connector signals - pin - /Z and /W options - AE and AES PIN /Z /W TECHNICAL SPECIFICATIONS NOTES V+ Power supply 4 VC Rectified and filtered: VRMS 0 3 VMAX (ripple max 0 % VPP) Input - power supply V0 Power supply 0 VC Gnd - power supply 3 ENALE Enable (4 VC) or disable (0 VC) the driver, referred to V0 Input - on/off signal 4 INPUT+ Reference input signal: ±0 VC / ±0 ma maximum range Input - analog signal efaults are ±0 VC for standard and 4 0 ma for /I option Software selectable 5 INPUT- Negative reference input signal for INPUT+ Input - analog signal 6 MONITOR Monitor output signal: ±5 VC maximum range, referred to VL0 efault is ± 5 VC (V A) 7 NC o not connect Output - analog signal NC o not connect 8 MONITOR nd monitor output signal: ±5 VC maximum range, default is 0 5 VC Output - analog signal 9 VL+ Power supply 4 VC for driver s logic and communication Input - power supply 0 VL0 Power supply 0 VC for driver s logic and communication Gnd - power supply FAULT Fault (0 VC) or normal working (4 VC), referred to V0 Output - on/off signal PE EARTH Internally connected to driver housing.3 Communication connectors - AE and AES - US connector - M - 5 pin always present PIN SIGNAL TECHNICAL SPECIFICATION () +5V_US Power supply I Identification 3 GN_US Signal zero data line 4 - ata line - 5 + ata line + P fieldbus execution, connector - M - 5 pin () PIN SIGNAL TECHNICAL SPECIFICATION () +5V Termination supply signal LINE-A us line (high) 3 GN ata line and termination signal zero 4 LINE- us line (low) 5 SHIEL Notes: () shield connection on connector s housing is recommended C fieldbus execution, connector - M - 5 pin () PIN SIGNAL TECHNICAL SPECIFICATION () CAN_SHL Shield NC do not connect 3 CAN_GN Signal zero data line 4 CAN_H us line (high) 5 CAN_L us line (low) C3 EH fieldbus execution, connector - M - 4 pin () PIN SIGNAL TECHNICAL SPECIFICATION () TX+ Transmitter RX+ Receiver 3 TX- Transmitter 4 RX- Receiver Housing SHIEL () execution.4 Pressure transducer connector - M - 5 pin - only for /W option PIN SIGNAL TECHNICAL SPECIFICATION Voltage Current VF +4V Power supply +4VC Connect Connect TR Signal transducer maximum range ±0 VC / ±0 ma, software selectable efaults are 0 0 VC for standard and 4 0 ma for /C option Connect Connect 3 AGN Common GN for transducer power and signals Connect / 4 NC Not Connect / / 5 NC Not Connect / /.5 Solenoid connection - only for A PIN SIGNAL TECHNICAL SPECIFICATION COIL Power supply COIL Power supply 3 GN Ground Connector code 6 3
.6 Connections layout - only for AE and AES AE-NP AES-C / AES-P A A A A A COIL CONNECTION 7 PIN MAIN CONNECTOR Standard and /Q option (male) AES-EH A C3 A C3 A A A COIL CONNECTION PIN MAIN CONNECTOR /Z and /W options (male) C3 CANopen (male) PROFIUS P (female) (female - input) (female - output) US (female) Pressure Transducer /W option (female) Note: river connectors front view 3 CONNECTORS A ZM-7P MAIN CONNECTOR 7 pin (Metallic) AE-NP AES-C / AES-P ZM-5PF CANopen ZM-5PM/P PROFIUS P A ZM-P MAIN CONNECTOR pin (Metallic) ZH-5PM/.5 PRESSURE TRANSUCER cable lenght,5m (for option /W) E-C-S-US/M US CALE cable lenght 4m ZH-7P MAIN CONNECTOR 7 pin (Plastic) AES-EH C3 ZM-4PM/E A3 ZM-4PM/E A4 ZH-P MAIN CONNECTOR pin (Plastic) E-C-S-US/M US CALE cable lenght 4m ZH-5PM/.5 PRESSURE TRANSUCER cable lenght,5m (for option /W) Note: use of metallic connectors is strongly recommended in order to fulfill EMC requirements 4 MOEL COES OF MAIN CONNECTORS AN COMMUNICATION CONNECTORS - to be ordered separately VALVE VERSION A () AE, AES std and /Q AE, AES /Z and /W AE, AES /W C - CANopen P - PROFIUS P EH - CONNECTOR COE 6 ZM-7P (IN) ZM-P (IN) ZH-5PM/.5 ZM-5PF ZM-5PM/P ZM-4PM/E C3 ZH-7P (IN) A3 A4 ZH-P (IN) A4 ZM-4PM/E PROTECTION EGREE ATA SHEET IP67 K500 IP67 GS5, K500 () Connector supplied with the valve FS60
5 INSTALLATION IMENSIONS FOR [mm] ISO 440: 005 Mounting surface: 440-03-0-0-05 (see table P005) (for /Y version, surface 440-03-03-0-05 without X port) Fastening bolts: 4 socket head screws M5x50 class.9 Tightening torque 8 Nm Seals: 4 OR 08; OR 05 iameter of ports A,, P, T: Ø 7,5 mm (max) iameter of port Y: Ø 3, mm (only for /Y option) -A-05 6 6 6 -A-07 38 85 5.5 Mass:,6 kg Mass:,9 kg -AE-NP-05 5 5 -AE-NP-07 38 5.5 04 04 Mass: 3, kg Mass:,3 kg 5 -AES-C-05 -AES-P-05 5 -AES-C-07 -AES-P-07 38 5.5 04 04 Mass: 3, kg Mass:,3 kg -AES-EH-05 5 5 -AES-EH-07 55 38 5.5 04 04 Mass: 3, kg Mass:,4 kg Screw for air bleeding: at the first valve commissioning the air eventually trapped inside the solenoid must be bled-off through the screw y Space to remove the 7 or pin main connector. For main and communication connectors see section 3, 4
6 INSTALLATION IMENSIONS FOR [mm] ISO 440: 005 Mounting surface: 440-05-04-0-05 (see table P005) (for /Y version, surface 440-05-05-0-05 without X port) Fastening bolts: 4 socket head screws M6x40 class.9 Tightening torque 5 Nm Seals: 5 OR 050; OR 08 iameter of ports A,, P, T: Ø, mm (max) iameter of port Y: Ø 5 mm (only for /Y option) -A-5 6 -A-7 6 6 9.5 7 00 3 65 0 7 00 3 -AES-C-5 -AES-P-5 -AES-C-7 -AES-P-7 5 0 7 00 3 Mass: 5,0 kg Mass: 4,3 kg -AES-EH-5 5 -AES-EH-7 5 75 05 9.5 00 9.5 Mass: 4,5 kg Mass: 3,8 kg -AE-NP-5 5 -AE-NP-7 5 55 65 0 00 9.5 Mass: 5,0 kg Mass: 4,3 kg 5 55 65 0 00 9.5 80 0 7 00 3 65 0 00 9.5 Mass: 5, kg Mass: 4,4 kg Screw for air bleeding: at the first valve commissioning the air eventually trapped inside the solenoid must be bled-off through the screw y Space to remove the 7 or pin main connector. For main and communication connectors see section 3, 4 04/7