ALU 5200-TBT (150 kg) FBS Tilt-and-turn hardware for hinge clearance (BD) 5 mm with mishandling device (FBS) on the corner drive (EUL) KPW BD 5 Tilt point horizontal (KPW) Size range It is essential to adhere to the details of the system provider. Windows min. max. Patio doors max. Sash width (mm) 600 to 1600 1300 Sash height (mm) 600 to 2000 2600 Sash weight (kg) max. 100/150 max. 100/150 The following information from the aluminium planning manual must be observed: /2 Guidelines of the German quality association for locks and hardware (Gütegemeinschaft Schlösser und Beschläge e. V) - Document no. H45.4200LS001EN Application diagrams: - Sash weight up to max. 100 kg: Document no. H58.AWDLMS003EN - Sash weight up to max. 150 kg: Document no. H58.AWDLMS005EN Basic safety notes: - Document no. H45.5200LS001EN Abbreviations: - Document no. H45.5200LS002EN Adjustment options: - Document no. H45.5200LS004EN Profile recommendation: - Document no. H48.ZubhLS008EN Updated directory of the documents: - Document no. H45.5200LS005EN Table of contents Size ranges...1 Hardware overview... 2 Hardware list...3 Assembly and design variations...4 Sash dimensions...5 Frame dimensions... 6 Assembly instructions 07.2015 Page 1
ALU 5200-TBT BD 5 KPW (FBS-EUL) 150 kg Hardware overview 502 410 419 411 401 501 900 504 208 506 Torque and tooling information Items Nm (± 0.25) 921 902 200, 207, 208, 401, 900, 901 2.5 2.5 410,, 506, 517, 518 1.5 2.5 908 2.5 4 4 4 902, 904, 907 2.7 PZ2 106, 107 2.5 PH2 207 701 600 H1 915 600 915 H2 206 () 908 101 103 908 H3 620 620 H4 700 105 907 907 904 107 904 202 502 201 /917 /924 517 515 518 516 700 205 203 204 901 200 Page 2
ALU 5200-TBT BD 5 KPW (FBS-EUL) 150 kg Hardware list Item Piece Designation Material no. VE Material no. VE H1 100 Handle ALU Si-line lockable/tbt See ALU handle overview, document no.: Only use in combination with coupling set H48.ZubhLS007en H2 103 ALU Globe lockable /TBT in ALU planning manual 1 H3 105 TITAN lockable/tbt 7 mm x 25, cam Ø 10 mm Only use in combination with gear set H4 107 ALU Globe RR lockable /TBT See Handle ALU Globe RR, document no.: H48.ZubhLS006en depending on FB/kg depending on kg H1/H2 H3/H4 dependent on system Accessories 1 Hinge side ALU 5200 BD 5 silver MMBS0230-525010 1 MMBS0230-525020 10 200 1 Bottom hinge 201 1 Adjusting piece (replaced by item 924 with sash weight >100 kg) 202 1 Cover cap 203 1 Corner hinge 204 1 Bottom hinge pin 205 1 Clamping piece E 206 1 Hinge pin 207 1 Top hinge 208 1 Stay hinge 900 1 M5 x 7.5 countersunk screw 901 2 M5 x 8.5 countersunk screw white RAL 9016 MMBS0230-504010 1 MMBS0230-504020 10 black RAL 9005 MMBS0230-523010 1 MMBS0230-523020 10 EV 1 MMBS0230-524010 1 MMBS0230-524020 10 Mill finish - 1 MMBS0230-500120 10 401 1 Top stay ALU size 35 884782 1 314203 20 0...1 Additional stay ALU 410 1 Additional stay 411 1 Striker plate 1 Locking cam 1 Eccentric rivet 419 0...1 MV stay striker Sash width > 1250 with top stay size 35 100 kg Sash width > 1020 with top stay size 35 > 100 kg (FB > 1020 weight > 100 kg) (FB > 1250 weight 100 kg) 857076 1 247006 10 MXSK0010-100010 1 MXSK0010-100030 20 1 Accessories set ALU BD 5 150 kg > 100 kg - - MZBS0110-000030 20 902 1 M5 x 13 countersunk screw 921 1 Supporting piece 924 1 Adjusting piece S 1 Locking side ALU TBT KPW (with FBS on corner drive) 501 1 Locking bolt TBT 502 2 EUL clamping piece 504 1 Corner drive, VSO-FBS 1 Striker 506 1 Striker EUL VSO 515 1 VSU corner drive 516 1 Tilt lock 517 1 Run-up block 518 1 Tilt locking part Coupling set ALU 0...1 (without FBS on gear) 600 1 ALU coupling bracket 908 2 M5 x 12 cheese head screw 0...1 Gear set ALU (without FBS on gear) 620 1 M6 ESG 904 2 M5 x 35 countersunk screw 907 2 M6 coupling screw MMVS0460-100010 1 MMVS0460-100030 20 Only use in combination with H1/H2 MMKL0060-100010 1 MMKL0060-100030 20 Only use in combination with H3/H4 (see drawing no. H48.ZubhLS005en) MMGI0090-100010 1 MMGI0090-100030 20 0...1 MV ALU-DK/TBT FH > 1250 (recommendation) 857045 1 246979 20 2 Striker 700 1 Slider 701 1 VSU/BSO corner drive 0...3 Locking part ALU FH > 2400 (recommendation) - - 317556 20 1 Locking cam 1 Eccentric rivet 1 Striker 0...1 MV ALU slider FB > 1250 (recommendation) MMMV0070-100010 1 MMMV0070-100030 20 2 Striker 700 1 Slider 915 0...1 Handle support ALU Only use in combination with H1/H2 - - See table on page 4 200 917 0...1 AV adjusting piece for compression + 0.5 MXBS0100-000010 1 MXBS0100-000030 20-0...1 Jig ALU 5200 additional screw connection for items 921 and 902 (> 100 kg; see page 6) MARB0050-000010 1 - - Page 3
ALU 5200-TBT BD 5 KPW (FBS-EUL) 150 kg Handle support assembly and design Observe assembly sequence Design variations for handle support (item 915) (H1/H2) USH (mm) 7-10 Z (mm) 2 X 7 mm X > 7 8.5 mm MFHA0010-100200 > 2 3 MFHA0010-100200 MFHA0020-100200 > 3-12 - MFHA0030-100200 - Sequence of installation in sash - without centre lock (2. - 3. - 4. - 5.) - with centre lock (1. - 2. - 3. - 4. - 5.) USH Assembly settings and installation sequence 1. to 4. Items + I. II. III. - Tighten firmly - Do not overtighten Break through the groove base of the sash groove. 3. 1. 4. Note: Put in eccentric rivet opening as demonstrated in the adjacent figures. > 100 kg Optional: Secure adjusting piece in the bottom hinge using allen key SW 4. 2. 4 d. Note: Grease joint, do not oil! Note: Carefully press in hinge pin to the stop,do not hammer in! a. b. c. Page 4
ALU 5200-TBT BD 5 KPW (FBS-EUL) 150 kg Sash dimensions 234 (Additional stay) S3 Top stay size 35 = FB - 506 Top stay size 35 with additional stay = FB - 917 (>100 kg / FB > 1020) FB/2-426 MV 2) H1/H2 H3/H4 FH > 2000 (G1 = G2) 300 H1/H2 199 FH/3-110 FH/3-153 (FH > 2400) 2) (FH > 2400) 2) Ø10 Ø10 H3 (FH > 2400) 2) FH/3-163 Ø10 H4 X S4 = FH/2-230 (FH > 1250 2400) 2) S4 = 2/3 FH - 247 (FH > 2400) 2) H3/H4 FH (sash height) S5 = FB/2-214 MV 2) FB (sash width) 1) Remove the rebate seal in the hinge gap area (minimum hinge gap 5 mm). 2) For installation recommendation for the centre locks and additional locks see page 3. Page 5
ALU 5200-TBT BD 5 KPW (FBS-EUL) 150 kg Frame dimensions MV 1) 85 Note: Remove adhesive residue from frame corners. 16,5 (FH > 2400) 1) FH/3 Handle height G1 +28 (H1/H2) (FH > 2400) 1) Handle height G1 + 76 (H3/H4) MV 1) min. 18 Drill hole 4.2 Sash weight >100 kg (for item 902 + 921) (Overall frame clearance dimension) (MV from FH > 1250) For sash height> 2400 push FH/3 (FH > 2400) 1) downwards 1) FH/3 (FH > 2400) 1) (FH > 1250 2400) 1) FH/3 125 Note: Remove adhesive residue from frame corners. MV 1) FB - 194 1) For installation recommendation for the centre locks and additional locks see page 3. SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telephone +49 271 39 31-0 - Fax +49 271 39 31-3 33 Page 6