Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment

Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment FAST SHIPPING AND DELIVERY TENS OF THOUSANDS OF IN-STOCK ITEMS EQUIPMENT DEMOS HUNDREDS OF MANUFACTURERS SUPPORTED LEASING/MONTHLY RENTALS ITAR CERTIFIED SECURE ASSET SOLUTIONS SERVICE CENTER REPAIRS Experienced engineers and technicians on staff at our full-service, in-house repair center SM InstraView REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www.instraview.com Contact us: (888) 88-SOURCE sales@artisantg.com www.artisantg.com WE BUY USED EQUIPMENT Sell your excess, underutilized, and idle used equipment We also offer credit for buy-backs and trade-ins www.artisantg.com/webuyequipment LOOKING FOR MORE INFORMATION? Visit us on the web at www.artisantg.com for more information on price quotations, drivers, technical specifications, manuals, and documentation

NCA-86 February 2003 Solenoid Valves Contents How to Use This Catalog......................... 3 Valve Overview Valve Styles................................. 4-5 Capabilities................................... 6 Solenoid Selection Chart......................... 7 Coils Chart................................... 8 Part Numbering System......................... 9 Body Porting................................. 10 Housing Styles............................... 11 Body Material / Valve Types...................... 12 Orifice / Seals................................ 13 Coil Construction.............................. 14 Rectified Coils / Diodes......................... 15 Manifold Mount............................... 16 Male Bottom Port.............................. 16 Bottom Port - O Ring Seal....................... 16 Metering.................................... 17 3/8" Options................................. 18 Valves with Brazed in Fittings or Tube Ends.......... 18 Filters and Screens............................ 18 KIP Jr. Series................................ 19 KIP Jr. Ordering Information...................... 20 KIP Isolation Valves............................ 21 Selection Criteria for Isolation Valves............... 22 KIP Isolation Valve PIN & Isolation Manifolds......... 23 Isolation Valve - Back Pressure................... 24 R91 Water or Air Pressure Regulator............... 25 Q2 Valve................................. 26-27 Manifolds Operator Mount............................... 28 Isolated Style................................ 28 Manifold Mount............................... 28 Acrylic Subplates.............................. 29 OEM Design Capabilities........................ 29 KIP Jr....................................... 29 Cartridge Fitting Inserts......................... 30 Standard Manifold Ordering Information............ 31 Valve Ordering Information 2-Way Normally Open Valves..................... 32 2-Way Normally Closed Valves.................... 33 3-Way Normally Closed Valves................... 34 3-Way Multi-Purpose Valves..................... 35 3-Way Normally Open Valves..................... 36 3-Way Directional Control Valves.................. 37 Value Added Options........................... 38 Dimensions Standard, KIP Jr. Valve & Mounting Brackets...... 39-40 KIP Jr. Series Manifold....................... 41-42 Manifold Dimensions........................... 43 Manifold Dimensions Including Cartridge Inserts...... 44 Application Considerations Liquid Flow Calculations........................ 45 Air/Gas Flow Calculations....................... 46 Plastic Body Medical Valve....................... 47 Series 8 Valves Model 8208................................ 48-49 Model 8241................................ 50-51 Model 8257................................ 52-53 Model 8263................................ 54-55 Model 8264................................ 56-57 Model 8265................................ 58-59 Model 8273................................ 60-61 Model 8451................................ 62-63 Model 8453................................ 64-65 Model 8501................................ 66-67 Model 8505................................ 68-69 Model 8531................................ 70-71 Valve Inquiry Application Sheet................... 72 Series 8 Valve Application Sheet.................. 73 Warning / Warranty............................. 74 1

Solenoid Valves Solenoid Valves For All Your Applications KIP is proud to offer a complete line of solenoid valves, manifold assemblies, and custom valve assemblies. You ll find the same KIP engineered quality and applications expertise in our level and flow controls as you have in our valves. KIP Reliability - KIP solenoid valves are the engineer s choice for critical applications, from the complexity of medical diagnostic equipment to the harshest environmental conditions. In most applications, KIP controls will see millions of cycles before retrofit or replacement is required. KIP Service - After quality, service is the single most important facet on which KIP has been built. You ll get on-time deliveries with lead times that are the shortest in the industry. That includes delivery flexibility to coincide with your inquiries for specials and prototypes, including technical assistance to help you apply our capabilities to your applications. SERVICE, at a price that makes you glad you selected KIP. KIP Design Flexibility - From high-end CAD to automated taping, special machining and assembly, KIP can engineer controls for your valve requirements. Our solenoid valves and manifolds are constructed from standard, modular components. We can manufacture a nearly unlimited number of differently configured controls to meet your needs. Our design flexibility applies not only to the standard units described in this catalog, but also to a wide variety of specials... including one for your application. We can design a control product with your choice of material, electrical connection, mounting, porting, or any variety of options. Our nationwide network of representatives is ready to help solve your solenoid valve applications now. CALL US TODAY! 1-800-722-5547 Q2 Quick-Connect Plastic Body Valve Model 8208 2-Way Plastic Media Isolation Valve Model 8257 2-Way Stainless Steel DiaphragmValve Model 8501 2-Way Brass Flat Piston Valve Model 8241 2-Way Brass Diaphragm Valve Plastic Body Medical Valve Model 8451 2-Way Bronze Angle Seat Valve 2

Using this Catalog Solenoid Valves to Meet Your Design Design Considerations When the operation of your system or process requires the remote control of liquid, air, gases or vacuum, the proper selection of a solenoid valve can make a significant difference in the final performance of the machine or process. KIP solenoid valves, operators and manifolds have the versatility and design features to fulfill all types of applications. Some consideration should be given to the following design parameters to help you with the selection process: Valve Type Media - Temperature - Lubrication - Cleanliness - Isolation Flow Rate Pressure Power Consumption Duty Cycle Material of Construction Electrical Termination Porting Mounting Design Flexibility The KIP family of standard solenoid valves, solenoid valve operators and manifolds provide a broad selection of solutions for most applications. KIP s manufacturing and design flexibility lets you customize the products in this catalog and tailor the product to your exact requirements rather than tailor your requirements to a standard valve. Even if you don t find what you need in the catalog, that doesn t mean that we can t do it. Many of our standard products started out as specialty items for our OEM customers. Commitment While the operation of solenoid valves from one company to another is similar, KIP Incorporated distinguishes itself with total customer service. From design support in the earliest phases of your project, to just-in-time deliveries to meet your production schedule, KIP works with you as part of your team. So, when making that critical decision, don t just select a valve, select the valve company that will become your partner. Select KIP! 3

Valve Overview Standard Sub-Miniature Solenoid Valves KIP offers a complete line of subminiature 2-way and 3-way solenoid valves. Ideally suited for the remote control of liquid, air, or vacuum. Valves are available with a broad variety of materials of construction, port sizes, seal selections, termination styles, mounting brackets, pressure and flow capabilities to meet your most stringent application requirements. Our standard valves dimensionally meet the industry standards from mounting holes and ports, to valve sizes and configurations. KIP offers a wide selection of coil construction and meets virtually any voltage requirements. KIP is eager to install your fittings, attach your specific terminations to the lead wire or accommodate your unique mounting or installation requirements. KIP Isolation Valves KIP Series 1, 2, 6 and the KIP Jr. valves can be supplied as a diaphragm seal isolated valve. The models can be supplied as a complete valve, or an operator to be mounted in your own cavity, or as a manifold. The diaphragm seal provides a dry isolated barrier for all the metal parts of the solenoid valve, maintaining only the seal and valve body (usually plastic), as the only wetted parts. The diaphragm isolated valve models are available as a 2-way normally closed valve only. However, if your application requires a 3-way, we can adapt two valves on a manifold block to act as a 3- way. For more information and ordering data, please refer to the Isolated Valve section on pages 21-24. KIP Jr. Series When your application calls for a micro miniature valve, (.800 Dia.), low wattage (.65 watts), and great flow (.050 CV), then the KIP Jr. series offers the right valve for the application. KIP Jr. s patented construction generates considerable force from the.65 watt coil. Valves are available in brass or stainless steel body construction as well as an operator or in a manifold mount configuration. Additional specifications and ordering data are available on pages 19-20. The KIP Jr. series can be provided with the fitting of your choice installed, as well as a large variety of wire termination and printed circuit board mountings. 4

Valve Overview Operators KIP offers a complete line of solenoid operators for applications where it is practical to incorporate the cavity orifice into your system. Use of solenoid operators facilitates system design, simplifies installation and replacement, and lowers overall costs. Operators are typically used for: Pilot operation of larger valves 4-Way valves Hydraulic and pneumatic cylinders Manifolds Operators are available for any valve series and any valve configuration in the KIP product line. For cavity details and ordering number, consult KIP. Q2 Quick-Connect Plastic Body Valve The Q2 is a two-way normally closed (2 WNC) valve with an inlet and an outlet port. The valve is closed when in the de-energized state and opened when energized. There is one orifice on this valve located in the body. Valves with 1/4" OD tube fittings are suitable for full vacuum. Manifolds KIP manifold assemblies simplify complex solenoid valve installations into an easy to install complete manifold assembly. Manifolding allows you to eliminate fittings, tubing and other potential leak points, in addition to saving valuable manufacturing and test time. Additionally, by integrating other components such as regulators, pressure switches, gauges, and check valves into the assembly, you can save size and weight. Manifolding also facilitates troubleshooting, and valve replacement without disconnecting lines from the manifold base. This minimizes downtime. KIP provides engineering and design recommendations for the most difficult applications. For more information on manifolds, see pages 28-31. 5

Capabilities Capabilities Vacuum Service KIP valves and manifolds are ideal for vacuum service and for those special 3-way valve applications that require vacuum on one port and pressure on another port. Valve construction is compatible with vacuum systems as high as 10-6 TORR. When ordering just specify the valve number you require and note - FOR VACUUM SERVICE. Oxygen Service KIP valves can be processed for oxygen service; for use in the medical industry, spectro-analysis or other applications requiring O 2. These valves are specially cleaned and packaged to be contamination-free. All hydrocarbons are removed. When ordering use the prefix Y in the PIN system. See page 9. Extended Flow Capabilities KIP can increase the flow (Cv) capability of any of its valves by modifying the mechanical and electrical components of the valve. In many cases the pressure ratings (MOPD) of the valve must be reduced to achieve the higher flow rate (Cv). When your flow requirements exceed the catalog ratings, consult KIP for application engineering assistance. Extended Pressure Ratings Solenoid valves can be modified to increase pressure ratings (MOPD) above the standard ratings listed in the catalog. If agency approvals are necessary, consultation with UL and/or CSA is required. Consult KIP with all your design parameters to determine the feasibility of extending the pressure ratings. Quiet Valves Solenoid valves have a distinct click that is inherent to their design when the two metal parts make contact. KIP offers a bumper or special plunger design for OEM s that will provide a metal to elastomer contact, thus muffling the sound. In addition to providing quiet operation, this feature also extends the life of the moving parts. Quiet valves are available on 2-way and 3-way valves, DC voltage only. Contact KIP for additional information on our quiet valve option. Low Wattage Operators, Valves and Manifolds KIP offers the option of low wattage coils, as low as 1.5 watts, on many of our standard valves. These coils offer high pressure (MOPD) operation at low current levels. Available in both 2-Way and 3-Way models in Series 1, Series 2, and Series 3. Orifice sizes from 1/32" to 5/32". Available in 12VDC and 24VDC. Refer to KIP solenoid valve charts for wattage, pressure ratings and Cv factors. KIP Series 1, 2 and 3 offer selective models with wattage ratings from 1.5 watts to 3 watts. After reviewing the pressure rating (MOPD) of your particular valve in the part number section, you may add an (A) - 1.5 watts, (B) - 2.0 watts, (C) - 2.5 watts, or a (D) - 3.0 watts as a prefix to the part number. It is important to note that there is a reduced pressure rating from the standard when a reduced wattage coil is used. For the OEM, KIP can design and manufacture a custom coil to meet your specific flow and pressure requirements at close to standard pricing. When 1.5 watts is not low enough, you can select a valve from the KIP Jr. product line which goes as low as.65 watts while still maintaining significant flow and pressure specifications. Agency Approvals KIP products conform to agency approvals such as UL, curus, CSA and NSF International. The approvals are restricted to certain products and specific applications. When any agency endorsement is dictated for an operation, refer to the application inquiry sheets for each product specified. The sheets are located in the back of the catalog. If additional information is needed, please contact KIP. 6

Solenoid Selection Chart Adapter Nut Guide Assembly Housing Stop Orifice Spring Loaded Top Seal Coil Plunger Spring, Plunger, Rtn Shading Ring (AC Only) Bottom Seal Body Body Orifice Selecting the Best Solenoid Operator for Your Application FEATURE Series 1 Series 2 Series 3 Series 6 KIP Jr. Size - Diameter (inches) 1 1 1-3/16 1-5/8 0.80 Maximum MOPD (psi) 800 1000 1000 1200 100 Vacuum Service Max. Cv - Body 0.305 0.305 0.490 0.900 0.050 Min. Cv - Body 0.030 0.030 0.030 0.035 0.035 Max. Cv - Stop 0.125 0.140 0.140 0.270 0.025 Min. Cv - Stop 0.025 0.025 0.025 0.024 0.015 Power Rating 6 watts 7 watts 7 watts 10 watts.65 watts Lead Wire Gauge 20 AWG/18 AWG 20 AWG/18 AWG 18 AWG 18 AWG 24 AWG Low Wattage Operators to 1.5 Watt Available Available Available N/A Available 1/8" NPTF Ports - Body 1/4" NPTF Ports - Body 3/8" NPTF Ports - Body #10-32 UNF Ports - Body 1/8" NPT or 1/4" NPT Male Bottom Port UL Recognized CSA Approved Grommet Style Housing Conduit Style Housing Spade Terminal Style - (Standard) 1/4" 1/4" 1/4" Spade Terminal Style - (Options) 3/16" 3/16" Automotive Terminal Style Yoke Style (Open Frame) Side Metering Bottom Metering Extended Flow Capabilities Operator Mount Manifolds Valve Mount Manifolds Diaphragm Isolated Version 7

Coils Chart Coils U 2 4 0 1 1 5-0 2 5 1-24VDC* All standard KIP valves are supplied with a Class B dry tape wound coil construction with 24" black leads, P/N (01) in the ordering system, unless otherwise specified. When using this chart below note the available housing styles and the series in which coils are available. The following chart shows all coil options readily available, for other options in OEM quantities consult KIP. Non-standard voltages, leadwire lengths, other lead wire types and colors, may require minimum quantities. KIP standard voltages: 12VDC, 24VDC, 24/60, 120/60, 110/50, 220/50, 240/60. Lead wire type - AWG 20 on Series 1 and 2 AWG 18 on Series 1 and 2 with free standing molded coil AWG 18 on Series 3 and 6 Coil classification - Class B = 130 C or 266 F Class F = 155 C or 311 F Class H = 180 C or 356 F Number Housing Series Type Class 01 1 - Grommet 1, 2, 3, 6 Standard - dry tape wrapped with leads B** 01 2 - Conduit 1, 2, 3, 6 Standard - dry tape wrapped with leads B** 41 9 - Slotted 1 Free standing molded with leads B** 61 9 - Slotted 2, 3 Free standing molded with leads B** 61 3 - Yoke 2, 3 Free standing molded with leads B** 41 2 - Conduit 1, 2, 3 Potted with leads B** 31 9 - Slotted 2, 3 3/16" Vertical spade B** 51 9 - Slotted 2, 3 1/4" Vertical spade B** 51 3 - Yoke 2, 3 1/4" Top spade (Available with FWR option***) B** 41 1 - Grommet 6 Free standing molded with leads B** 41 2 - Conduit 6 Free standing molded with leads B** 51 9 - Slotted 6 1/4" Vertical spade B** * For Class F coils change the second digit to a 2. Consult KIP for minimum order quantities. ** For Class H coils change the second digit to a 3. Consult KIP for minimum order quantities. *** Full wave rectification - see p.15 *See page 9 for P/N System 8

Part Numbering System KIP Part Identification Numbering (PIN) System For Valves The KIP part number provides information about every aspect of the product it represents. The first letter is an optional prefix which identifies UL recognized, oxygen or low wattage. The following numbers identify series, ports, housing style, material, valve function, orifice, seal, coil construction and coil temperature, in that order. The numerical value for each respective category represents one of multiple options. Where possible, the organization of this KIP catalog presents information in the order of the part identification number. You may use the number as a guide to finding information within the catalog. The following chart is the key to understanding the KIP Part Identification Number. OPTIONAL U 2 4 0 1 1 5-0 2 5 1-24VDC PREFIXES (Optional) P = Passivated U = UL Recognized Y = Oxygen Service A = Low Wattage* - 1.5 Watt B = Low Wattage* -2.0 Watt C = Low Wattage* -2.5 Watt D = Low Wattage* -3.0 Watt G = Diaphragm see page 21-23 for ordering SERIES 1 = Series 1 2 = Series 2 3 = Series 3 6 = Series 6 PORT 3 = 1/8" NPT Male Bottom (a) 4 = 1/8" NPTF 5 = 1/4" NPTF (b) 6 = Manifold Mount (c) 7 = #10-32 UNF 8 = 3/8" NPT (f) BODY MATERIAL 0 = Stainless Steel 1 = Brass 3 = Operator HOUSING 1 = Grommet 2 = 1/2" NPT Conduit 3 = Yoke (d) 4 = Yoke w/bracket (d) 7 = Grommet w/bracket 9 = Slotted (e) 0 = Slotted w/bracket (e) FUNCTION 1 = 2WNC 2 = 2WNO 3 = 3WNCFV 4 = 3WNCLC 5 = 3WNO 6 = 3WMP 7 = 3WDC (a) VOLTAGE See page 8 COIL OPTIONS See page 8 ORIFICE 0 = 1/32" 1 = 3/64" 2 = 1/16" 3 = 5/64" 4 = 3/32" 5 = 1/8" 6 = 5/32" 7 = 3/16" (b) 8 = 1/4" (b) 9 = 3/8" (f) SEAL 01 = Buna 02 = Fluorocarbon 03 = Neoprene 05 = Low temperature Buna 06 = Polyurethane (2WNC only) 08 = Teflon (2WNC only) 12 = Neoprene W 13 = Ethylene Propylene (EPR (Food Grade) 16 = Chemraz (g) (a) = Available in Series 1, 2 & 3. (b) = Available in Series 3 & 6. (c) = Available in Series 1, 2 & 6. (d) = Available in Series 2 & 3 only and must be used with molded spade coil or free standing molded coil with lead wires. (e) = Slotted housing (used with 31 & 51 spade coil option), available in Series 2, 3 & 6. Used with molded coil 61 in Series 2 & 3, and 41 in Series 1. (f) = Available in Series 6, 2WNC only. (g) = Available in Series 1 & 2 diaphragm only. Teflon and Neoprene are registered trademarks of E.I. Dupont De Nemours Co. Chemraz is a registered trademark of Green, Tweed & Co., Inc. *Available in Series 1, 2 & 3 for 2-Way Normally Closed, 3-Way Normally Closed and 3-Way Multi-Purpose functions. 9

Body Porting Body Porting U 2 4 0 1 1 5-0 2 5 1-24VDC* When selecting port sizes, the adapter is automatically sized to match your body port selection. If you would like any other porting arrangements, contact your KIP representative for assistance. KIP offers a wide selection of fittings for installation in your valve and manifolds. We can offer these pre-taped and installed in your valves or manifolds. For more information, see page 38 or ask KIP representatives for technical information, or send along information on the fitting of your choice. Side Porting Standard 180 90 porting is available either right or left. A third body port can be added as a gauge port or to accommodate sampling, switches and transducers, on Series 3 and Series 6. Type of Porting Q2 Series 1 Series 2 Series 3 Series 6 Manifolds 1/8" NPTF - Std - Std 1/4" NPTF 3/8" NPTF 7/16 20 UNF Male 7/16 20 UNF Male w/ 1/8" NPTF Female #10 32 UNF 1/16" NPTF 1/4" OD Tube Fitting 3/8" OD Tube Fitting Bottom Porting Type of Porting Series 1 Series 2 Series 3 Series 6 Manifolds Inlet or Outlet Female 1/8" NPTF Female #10-32 UNF Female 1/4" NPTF O Ring Sealing Dual #10-32 UNF Male Port with with with Manifold Mount 5/16"-24 THD 5/16"-24 THD 1/2"-20 THD Male 1/8" NPT with 1/8 NPTF -Side Port Brass ONLY Male 1/4" NPT with 1/8 NPTF -Side Port Brass ONLY Adapter Porting Type of Porting Series 1 Series 2 Series 3 Series 6 Manifolds 1/8" NPTF - Std - Std 1/4" NPTF Female #10-32 UNF 1/8" barb 1/16" barb Port Identification 1 - Normally Closed (underseat - valve body) 2 - Common (overseat - valve body) 3 - Normally open (endstop) *See page 9 for P/N System 10

Housing Styles Housing Styles U 2 4 0 1 1 5-0 2 5 1-24VDC* Housings are supplied standard in low carbon steel with a yellow dichromate finish. Consult KIP for other plating or finish options. Bracketed Yoke (4) Grommet (1) Grommet w/bracket (7) 1/2" NPT Conduit (2) Yoke (3) Slotted w/spade Coil (9) Slotted w/leadwire Coil (9) Slotted w/bracket (0) Inverted Housing w/optional Bracket Inverted With Leads Inverted Potting Housing Optional Mounting Bracket AN Connector * See page 9 for P/N System Other housing styles are available for OEM quantities. Consult KIP for availability and part numbering. 11

Body Material / Valve Types Body Material U 2 4 0 1 1 5-0 2 5 1-24VDC* KIP offers valve bodies in three standard materials. Brass, 430F Stainless Steel, and injection molded Polypropylene. KIP also offers bodies manufactured in 303 Stainless Steel, Aluminum, Valve Types U 2 4 0 1 1 5-0 2 5 1-24VDC* (2WNO) 2-Way Normally Open Valve with two ports, inlet and outlet. Valve is open in a de-energized state, and closes when energized. Valve has one orifice which is located in the end stop. (2WNC) 2-Way Normally Closed Valve with two ports, inlet and outlet. Valve is closed in a de-energized state, and opens when energized. Valve has one orifice which is located in the body. (3WNCFV or 3WNCLC) 3-Way Normally Closed Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the IN, EXHAUST and CYLINDER. When the valve is de-energized, the inlet is closed and the exhaust is open. When the valve is energized, the inlet is open allowing flow to the cylinder port and the exhaust orifice is blocked. 3-Way Normally Closed Valves are available in Line Connect style (with piping adapter), and Free Vent style for exhaust to atmosphere. (3WMP) 3-Way Multi-Purpose Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the NORMALLY OPEN, NORMALLY CLOSED and COMMON. When the valve is de-energized, the normally closed port is closed and the common port is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the common port and the normally open orifice is blocked. 3-Way Multi-Purpose Valves can be used as a 3WNC, 3WNO, or a 3WDC valve. Additionally, valve can be used to pipe the alternate flow of two different media to one port. (3WNO) 3-Way Normally Open Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the IN, EXHAUST and CYLINDER. When the valve is de-energized, the inlet is open to the cylinder port and the exhaust is closed. When the valve is energized, the exhaust is open allowing flow from the cylinder port and the inlet orifice is blocked. (3WDC) 3-Way Directional Control Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the NORMALLY OPEN, NORMALLY CLOSED and IN. When the valve is de-energized, the inlet is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the inlet port and the normally open orifice is blocked. 3-Way Directional Control valve can be used to divert flow from one port to another. Delrin, PVC or other materials for OEM applications. DE-ENERGIZED OUT IN IN ENERGIZED OUT Port Identification: IN - 2 OUT - 3 IN OUT IN OUT Port Identification: IN - 2 OUT - 1 IN EXH CYL IN EXH CYL Port Identification: IN - 1 CYL - 2 EXH - 3 N.C. N.O. COM N.C. N.O. COM Port Identification: NC - 1 COM - 2 NO - 3 EXH IN CYL EXH IN CYL Port Identification: EXH - 1 CYL - 2 IN - 3 N.C. N.O. IN N.C. N.O. IN Port Identification: NC - 1 IN - 2 NO - 3 12

Orifice/Seals Orifice U 2 4 0 1 1 5-0 2 5 1-24VDC* KIP offers standard-sized body orifices from 1/32" to 5/32" for Series 1 through 6. Series 3 and 6 orifices are also available up to 1/4". We also offer a 3/8" body orifice in Series 6. Up to 5/64" in Series 2 and 3 valves and up to 1/8" in Series 6 valves. In addition, KIP offers larger end stop orifices on all Series 1, 2 & 3 to maximize flow. However, these orifices are applicationsensitive. Please consult KIP for assistance. Standard end stop (top of valve) orifice sizes are available from 1/32" to 1/16" in Series 1. All orifices are Precision Machined to guarantee sealing surface finish and height for improved repeatability and reliability. Seals U 2 4 0 1 1 5-0 2 5 1-24VDC* All standard KIP valves are supplied with spring compensated Fluorocarbon upper seals, Buna- N lower seals and O Rings. Both upper and lower seals are also available in Fluorocarbon, EPR, or Neoprene. In addition, lower seals are SEAL MATERIALS 01 Buna - N A general purpose, soft, synthetic rubber suitable for most air, non-potable water and light oil environments with temperatures to 200 F. 02 Fluorocarbon A soft, fluorocarbon rubber used primarily with hydrocarbon liquids such as gasoline, aerospace fuels, solvents, etc., which can cause swelling and distortion to Buna. Fluorocarbon is also used for oxygen service. The material is appropriate for higher temperature ranges, and is more resistant to dry heat. 03 Standard Neoprene A soft, synthetic rubber with excellent low temperature sealing and very good heat aging resistance. 06 Polyurethane Primarily used for high load applications involving non-corrosive gases & oils. Especially good for high pressure gases prone to absorption such as CO 2. Not recommended for water, acids or chlorinated solvents. offered in Teflon or polyurethane. Consult KIP for temperature limits, durometer ratings, minimum order quantities or requirements for special sealing materials. 08 Teflon A synthetic material used in corrosive and semi-corrosive media. Teflon is virtually impervious to any fluid. Its ability to withstand high temperatures makes it especially suited for use with steam. However, it is not recommended for vacuum applications. 12 Neoprene W A soft, synthetic rubber that is used primarily for refrigerants, especially R-12 and R-22 with oil. The material has excellent dynamic sealing capabilities. Also characteristic of this material is improved fluid resistance and lower swell. 13 Ethylene Propylene (EPR) Food Grade A soft, synthetic rubber ideal for beverages, potable water and steam, (where steam pressure is below 50 PSI). Suitable for steam and hot water where temperatures are above Buna s tolerances. EPR is not appropriate for petroleum liquids or petroleumcontaminated air. It is compatible with automotive brake fluids and phosphate ester synthetic oil. 16 Chemraz (Diaphragm Only) An inert perfluoroelastomer vulcanizate that stands up to a virtually unlimited range of corrosive and aggressive chemicals, including organic and inorganic acids, alkaline, ketones, esters, alcohols and fuels. Chemraz also demonstrates excellent resistance to heat, steam, flame, oil and ozone and retains pliability over a temperature range from -20 F to 450 F. See page 9 for P/N System Teflon and Neoprene are registered trademark of E.l. Dupont De Nemours Co CHEMRAZ is a registered trademark of Green, Tweed & Co., Inc. 13

Coil Construction All Dimensions in Inches (mm) Coil Construction U 2 4 0 1 1 5-0 2 5 1 Dry Coil Tape wound coil ideal for general purpose use in a clean dry environment Generally used with grommet and conduit style housings KIP standard coil -supplied when no suffixes are attached to valve part number or as designated on page 9 Free Standing Molded Supplied when application requires a more rugged, moisture resistant coil Used with slotted housings, or yoke in Series 2 & 3; grommet and conduit housing for Series 6 Potted Transfer Molded Supplied when application requires a more rugged, moisture resistant coil Method of construction for Series 1, 2 and 3 conduit housing Also method of construction for Automotive Style coils and AN Connector-type for Series 6 Potted w/ Screw Terminals Our most moisture resistant coil Also available with internal arc suppression diodes Potted with Leads Excellent for marine or automotive applications Available with your choice of connector or terminal Internally grounded, single wire option also available AN Connector Supplied when application requires a more rugged, moisture resistant coil & connector High shock and vibration tested Available with 2-Pin and 3-Pin military style connectors Consult factory for ordering information Spade Available with 3/16" standard spade terminals vertical style for Series 2 and 3, and 1/4" standard spade terminals vertical style for C Series 2, 3 and 6 and top spade style for Series 2 and 3 Utilize the slotted F housing style for G Series 2, 3 and 6 vertical spade construction, as well as yoke (open frame) for top spade Top spade, Series 2 and 3 is available with internal arc suppression diode or full wave rectification. Vertical Spade Coil A B C D E F SERIES 1.05.94.44.85.25.64 2 & 3 (27) (24) (11) (22) (6) (16) SERIES 1.25 1.41.54 1.25.37.88 6 (32) (36) (14) (32) (9) (22) G H K 97.187 x.020 SERIES (25).38 (4.7 x.51) 2 & 3 1.03 (10) (6.4 x.81) (26) (6.4 x.81) SERIES 1.27.52.250 x.032 6 (32) (13) (6 x.8) C E Top Spade Coil F G A K B D A B C D E F G K SERIES 1.06 1.18 1.00.60.61 1.19.38.250 x.032 2 & 3 (27) (30) (25) (15) (16) (30) (10) (6.4 x.81) All Dimensions in Inches (mm) B A K H E D 14

Rectified Coils/Diodes Rectified Coils and Coils with Arc Suppression Diodes COIL Rectified Coils There may be times when you have a standard AC circuit but can t have the copper shading ring which is standard in this type of valve due to media compatibility. Or, the application may be in a dirty or dusty environment where particulate causes the valve to buzz. In either case, a rectified coil will solve this problem. By adding four diodes (for full-wave rectification), the effective voltage to the coil is modified from AC to DC. These rectified coils do not need any shading ring and perform as a DC coil with your standard AC input. The actual coil construction is designed for this type of rectification so you must contact the factory for ordering information. Since the addition of the diodes can make the physical size of the coil larger, it is not available in all types of coil and valve series. However, the rectification can take place away from the coil, such as on the customer s electronics, within their equipment. Consult KIP for available options. + 0 - AC Sign Wave = + 0 - Rectified AC Input COIL SWITCH + DIODE + POWER SOURCE Arc Suppression When DC voltage is disconnected from a solenoid valve, the coil reacts by generating its own voltage and sending a spike through the circuit. Depending on the size of the coil and the number of amp turns it contains, this generated voltage can be very high. In order to suppress this spike and protect other sensitive components in the electronic system, a diode is connected in parallel to the coils. Once the diode is placed in the coil it will now have a polarity. Since the diode only conducts in one direction the polarity of the coil must be maintained so as not to burn out the diode and eliminate the protection it is meant to provide. For ordering data and coil availability, contact KIP. SWITCH + COIL DIODE + POWER SOURCE 15

Porting Manifold Mount Base Valves KIP s standard manifold mount base valves offer a cost effective method of securing valves to manifolds, eliminating custom cavities or seat installations. Testing is simplified and manifold design and O Ring sealing provides quick installation, interchangeability, service and replacement, without removing a single supply line or fitting. KIP manifold mount style valves are available in all Series from the KIP Jr. for low watt applications, to the Series 6 for high flow and high pressure requirements. Our complete line of manifold mount type valves allows you to mix and match different style valves on one manifold assembly to accommodate your application requirements. See catalog valve charts for operating specifications pages 32-37. Male Bottom Port This option is available in Series 1, 2, & 3 with 1/8" NPT or 1/4" NPT male bottom port. The brass hex body has 1/8" NPT side ports for both the 1/8" and 1/4" models. Valves are available with a maximum orifice size of 1/8". When ordering a valve as a 2-way normally closed version, please indicate whether the male port is to be the inlet or outlet. The standard version has the side port as the inlet for both 2-way and 3-way valves. This option is ideal as a 3-way operator for piloting a cylinder. Installation is fast and easy. Units also can be ordered with male thread Teflon tape to save you additional time. Available with any standard KIP electrical termination or housing style. Bottom Port- O Ring Seal KIP offers an option on Series 1, 2, 3, and 6 for bottom ported valves with an O Ring seal. This option utilizes one or two ports on the bottom of the valve body to have a counterbore pocket for a face sealing O Ring. The manifold surface is simply machined flat with matching hole locations and through holes matching up with the mounting holes of the valves. When a valve is installed with the mounting screws the O Ring provides a seal between the bottom of the valve body and the manifold surface. This feature is ideal for acrylic or other plastic manifolds where there is concern for thread life or cracking of the block by over torquing. Available in 2-way and 3-way valves. When only one bottom port is used, the remaining valve porting can be any of the options available in each series. Installation is quick and secure; trouble shooting or valve replacement can be accommodated with minimum effort. Teflon is a registered trademark of E.I. Dupont De Nemours Co 16

Metering Metering Provides adjustable flow for dispensing a specific rate or volume of fluid or gas. Permits controlled movement of a cylinder or actuator. Available in 2-Way and 3-Way valves. KIP s standard pressure ratings and Cv s apply. Manifold Metering Manifold metering is available in side metering and bottom metering versions. Please consult factory with design specifications for additional data on metered manifolds and minimum order quantities. Yoke housing not available with top plate. Bottom Metering Available in Series 1 and Series 2 valves only. 1/8" NPTF ports only in stainless steel, brass and polypropylene. Maximum orifice size 3/32" (1/8" in polypropylene). Full Flow Shut Off Side Metering - Body and Adapter Available in Series 3 valves with 1/8" NPTF ports in stainless steel or brass. Series 3 with 1/4" NPTF ports available if mounting holes are not required. Series 6 valves with 1/8" or 1/4" NPTF ports in stainless steel or brass. Maximum orifice size 1/8". Metered adapters are available for 2-Way Normally Open or any 3-Way valves in Series 1, 2, or 3. Depending on the type of valve you select, this metered adapter can control the flow of the inlet, outlet or exhaust. When coupled with either side or bottom body metering, it allows you to control your media in two directions independently. Full Flow Shut Off 17

Fittings and Filters Series 6 Valves with 3/8" Ports and 3/8" Orifice For specific applications when our standard 1/4" orifice just can t deliver enough flow, KIP can provide our Series 6 valve with a 3/8" orifice. Typically used for gravity feed systems, this valve comes in 2-way normally closed models only. It has a maximum operating pressure differential of 5 PSI and a Cv factor of.90. This high flow valve is supplied with 3/8" NPT ports on a standard brass or stainless steel body, or with even larger ports on a single station manifold base. Order by the following part numbers for grommet style valves with body material of: Brass- 681119 or Stainless Steel- 681019. Be sure to specify the applicable voltage or other desired options when ordering. Valves with Brazed in Fittings or Tube Ends KIP will provide any of our brass body valves with either brazed in fittings or tube ends for OEM applications. Ideal for natural gas, propane or refrigeration systems where leaking fittings or tube connections cannot be tolerated. Select from standard fittings and tube sizes or call KIP to discuss a custom configured design. This feature applies to our complete line of 2- and 3-way valves and also our standard and custom manifold assemblies. Filters and Screens While solenoid valves are highly reliable and fairly simple devices, they cannot tolerate very much contamination. If your system does not already include adequate filtration, KIP can provide a variety of screens or filters to minimize contaminants and costly down time. From a simple 50 mesh metal screen installed in the valve port to more precise types of cartridge filters, KIP will provide and install the filtration necessary to keep your system running. 18

KIP Jr. Series * U.S. Patent #5,207,245 and # 5,289,841 KIP Jr. Series -.65 Watt The KIP Jr. series provides a small solution for your valve requirements but doesn t compromise on performance. Available in all 2- and 3-way configurations the same as our standard series, the KIP Jr. valve is only.800" in diameter, 1.73" high and weighs less than three ounces. Unlike other low watt valves, the KIP Jr. series is equally compatible with air, water, gases, vacuum and many other fluids. Our patented construction optimizes the performance of each valve. KIP Jr. valves are designed for long life. Hundreds of millions of cycles are typical, however this may fluctuate depending on the specific application. Standard construction of brass or stainless steel bodies, the KIP Jr. series has 12" long, #24 AWG electrical leads. The leads exit the top of the valve for ease of orientation. Buna seals and O Rings are standard. Other wetted parts are Ryton and stainless steel. The nickel plated housing provides for a durable, corrosion resistant package. Coils are available in 5, 12, 15 and 24 volt DC. In addition to the standard #10-32 UNF ported valves, the KIP Jr. series is available with manifold mount bodies or as an operator. For critical applications involving corrosive or ultra pure media, KIP Jr. isolation valves are the answer. Refer to pages 20-24 for ordering information and specifications. 19

KIP Jr. Ordering KIP Jr. Ordering Information The following matrix system provides the selection criteria for creating a KIP Jr. part number. Performance characteristics including orifice sizes, flow coefficients (Cv) and pressure ratings are included in the standard part number chart found below. Of course, KIP will manufacture custom designs for the OEM. How to Order Your KIP Jr. Valve KIP ordering code is contained within our part number: G 9 7 1 0 1 2-1 3-5VDC PREFIXES (Optional) G = Isolated 2WNC only * Y = Oxygen Service SEAL 01 = Buna 02 = Fluorocarbon** 13 = EPR* SPECIFY VOLTAGE 5 VDC 12 VDC 15 VDC 24 VDC Coils are standard Class B construction PORT 6 = Manifold Mount 7 = #10-32 UNF SERIES 9 = KIP Jr. HOUSING 1 = Grommet (Leads exit top) BODY 0 = Stainless Steel 1 = Brass 3 = Operator 8* = Halar 9* = Acrylic FUNCTION 1 = 2WNC 2 = 2WNO 4 = 3WNC 5 = 3WNO 6 = 3WMP 7 = 3WDC ORIFICE 2 = 1/16" Standard KIP Jr. Orifice Cv Manifold Manifold Type Body/Stop Body/Stop MOPD SS Brass Mount SS Mount BR 2WNC 1/16" -.050-100 971012 971112 961012 961112 2WNO - 3/64" -.025 90 971022 971122 961022 961122 3WNC 1/16" 3/64".035.020 80 971042 971142 961042 961142 3WNO 1/16" 3/64".050.015 60 971052 971152 961052 961152 3WMP 1/16" 3/64".035.015 40 971062 971162 961062 961162 3WDC 1/16" 3/64".050.025 60 971072 971172 961072 961172 * Isolated Version Only Halar is a fluoroplastic co polymer with exceptional strength and wear properties and is resistant to creep. For ordering information of KIP Jr. isolation valves, refer to pages 21-24. For manifold information, refer to pages 28-31. ** Poppet style valves only 20

KIP Isolation Valves Ideal for control of corrosive and aggressive media Elastomer diaphragm provides protection from aggressive, corrosive, and gritty media Isolation valves can be equipped with a low wattage coil (as low as 0.65 watts in the KIP Jr. series) Valves can also be integrated into standard manifolds or intricate custom manifold assemblies Isolation valves are available in a 2-way normally closed configuration Two valves can be combined on a common base for 3-way operation Series Series Series KIP Seals 1 2 6 Jr. CHEMRAZ Yes Yes No No EPR Yes Yes No Yes FLUOROCARBON Yes Yes Yes No Flow Body Orifice Rates (Cv) Materials Size Porting SERIES 1 0.250 Delrin, PVC, Kynar 1/32"-5/32" 1/8" NPT SERIES 2 0.250 SERIES 6 0.545 KIP JR. 0.06 Delrin, PVC, Kynar Delrin, PVC, Kynar Acrylic, Halar 1/32"-5/32" 1/8" NPT 1/32"-1/4" 1/8" NPT 1/16" #10-32UNF De-Energized Energized 21

Isolation Valves Selection Criteria for Isolation Style Valves KIP Jr. FEATURE Series 1 Series 2 Series 6 Series 9 Size - (Diameter) 1" 1" 1-5/8" 0.80" MOPD (psi) 95 120 130 30 Vacuum Service Max. Cv - Body 0.250 0.250 0.545 0.06 Power Rating 6 watts 7 watts 10 watts.65 watts Lead Wire Gauge 20 AWG/18 AWG 20 AWG/18 AWG 18 AWG 24 AWG Optional Low Wattage Coils 1/8" NPTF Ports #10-32 UNF Ports 1/4-28 UNF Grommet Style Housing Conduit Style Housing Spade Coil Manifolds - See Pages 28-29 Series 1, 2 & 6 G 2 7 9 6 1 2-0 2 6 1-12VDC PREFIXES G = Isolated SERIES 1 = Series 1 2 = Series 2 6 = Series 6 SEAL 02 = Fluorocarbon 13 = EPR* (Series 1, 2) 16 = Chemraz (Series 1, 2) VOLTAGE See page 8 COIL OPTIONS See page 8 PORT 4 = 1/8" NPT 5 = 1/4" NPT (Series 6* only) 7 = #10-32 UNF 8 = 1/4-28 UNF HOUSING 1 = Grommet 2 = Conduit 3 = Yoke 9 = Slotted * Series 6 is available with Fluorocarbon diaphragm only. Chemraz is a registered trademark of Green, Tweed & Co., Inc. BODY MATERIAL 3 = Operator 4 = Delrin 5 = PVC 6 = Kynar FUNCTION 1 = 2WNC ORIFICE 0 = 1/32" 1 = 3/64" 2 = 1/16" 3 = 5/64" 4 = 3/32" 5 = 1/8" 6 = 5/32" 7 = 3/16" (Series 6* only) 8 = 1/4" (Series 6* only) Series 9 KIP Jr. G 9 7 1 9 1 2-1 3-12VDC PREFIXES G = Isolated SERIES 9 = Series 9 (KIP Jr.) ORIFICE 2 = 1/16" SEAL 13 = EPR VOLTAGE 5VDC 12VDC 15VDC 24VDC PORT 7 = #10-32 UNF 8 = 1/4-28 UNF HOUSING 1 = Grommet (leads exit top) BODY MATERIAL 1 = Brass 8 = Halar 9 = Acrylic FUNCTION 1 = 2WNC 22

KIP Isolation Valves Isolation Valve Manifolds Isolation valves can be combined on a manifold block to simplify your pneumatic or liquid circuit Complete line of standard manifold designs and materials KIP offers custom designed manifolds complete with fittings, tubing and other accessories For more information on manifolds, please refer to pages 28 through 31. Orifice Standard Valve Body Diameter Cv Factor MOPD Kynar Delrin PVC Series 1 1/32" 0.025 95 G141610 G141410 G141510 3/64" 0.045 75 G141611 G141411 G141511 1/16" 0.075 55 G141612 G141412 G141512 5/64" 0.115 35 G141613 G141413 G141513 3/32" 0.155 25 G141614 G141414 G141514 1/8" 0.210 15 G141615 G141415 G141515 5/32" 0.250 10 G141616 G141416 G141516 Series 2 1/32" 0.025 120 G241610 G241410 G241510 3/64" 0.045 100 G241611 G241411 G241511 1/16" 0.075 75 G241612 G241412 G241512 5/64" 0.115 55 G241613 G241413 G241513 3/32" 0.155 45 G241614 G241414 G241514 1/8" 0.210 30 G241615 G241415 G241515 5/32" 0.250 20 G241616 G241416 G241516 Series 6 1/32" 0.031 130 G641610 G641410 G641510 3/64" 0.058 110 G641611 G641411 G641511 1/16" 0.078 95 G641612 G641412 G641512 5/64" 0.117 70 G641613 G641413 G641513 3/32" 0.167 60 G641614 G641414 G641514 1/8" 0.241 50 G641615 G641415 G641515 5/32" 0.316 40 G641616 G641416 G641516 3/16" 0.398 30 G641617 G641417 G641517 1/4" 0.545 20 G641618 G641418 G141518 KIP Jr. Orifice Series Diameter Cv Factor MOPD Halar Acrylic Series 9 1/32" 0.06 30 G971812-13 G971912-13 23

Back Pressure Isolation Valve Back Pressure De-rating Curves Diaphragm Isolation Valves have a large difference in pressure area between open and closed, creating a sensitivity to back pressure. Excessive back pressure can hinder the closing of the valve. Please use the back pressure charts below to determine the maximum operating pressure of the valve based on the maximum potential back pressure in the application. Choose the orifice size which meets a worst case condition. Unless a preference for diaphragm body shape is specifically requested, valves may be shipped with either square or round bodies, at KIP s discretion, and depending on availability or size of order. 100 Series 1 Isolation Valves 110 Series 2 Isolation Valves Pressure Rating - PSI 90 80 70 60 50 40 30 20 10 0 1 1/32 3/64 1/16 5/64 3/32 1/8 5/32 2 3 4 5 6 7 Back Pressure - PSI Pressure Rating - PSI 100 90 80 70 60 50 40 30 20 10 0 1 1/32 3/64 1/16 5/64 3/32 1/8 5/32 2 3 4 5 6 7 Back Pressure - PSI Pressure Rating - PSI 130 120 110 100 90 80 70 60 50 40 30 20 10 0 1 1/32 3/64 1/16 5/64 3/32 1/8 5/32 3/16 1/4 Series 6 Isolation Valves 2 3 4 5 6 7 Back Pressure - PSI Pressure Rating - PSI KIP Jr. Series Isolation Valves 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 1 2 3 4 5 6 7 8 9 10 11 12 Back Pressure - PSI 24

R91 Water or Compressed Air Pressure Regulator 1/4" Port Size Bonnet and body made from acetal plastic. R91W designed for use with deionized water and potable water systems. Plastics and metals in contact with fluid are approved by the National Sanitation Foundation (NSF) or the Food And Drug Administration (FDA) for use in potable water systems. Elastomers are food grade. Non relieving models only. R91G designed for use with non-potable water and compressed air systems. Non relieving and relieving models. Low torque, non-rising adjusting knob. Snap action knob locks pressure setting when pushed down. Can be disassembled without the use of tools or removal from the air or water line. Ordering Information. Models listed include PTF threads, knob adjustment, non relieving diaphragm, 5 to 125 psig (0.3 to 8.6 bar) outlet pressure adjustment range, and without gauge. Inlet Port Application Model Flow* scfm (dm 3 /s) Flow** gpm (lpm) Weight lb (kg) 1/4" Industrial air and non-potable water R91G-2AK-NLN 24 (11) 1.75 (6.6) 0.15 (0.07) 1/4" Potable water and deionized water R91W-2AK-NLN 24 (11) 1.75 (6.6) 0.15 (0.07) * Approximate flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a 15 psig (1 bar) droop from set. ** Approximate flow with 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a 15 psig (1 bar) droop from set. Gauge with NSF approved materials not available. Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. Technical Data Maximum pressure: 150 psig (10 bar) Operating temperature Water service: 35 to 125 F (2 to 52 C) Air service: 0 to 125 F (-20 to 52 C) * * When used in air service, air supply must be dry enough to avoid ice formation at temperatures below 35 F (2 C). Typical flow for compressed air service at 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a droop of 15 psig (1 bar) from set: 24 scfm (11 dm 3 /s). Typical flow for water service at 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a droop of 15 psig (1 bar) from set: 1.75 US gpm per minute (6.6 liters) Gauge ports: 1/8 PTF with PTF main ports R1/8 with ISO Rc main ports R1/8 with ISO G main ports Materials Body and bonnet: Acetal Valve R91G: Brass/nitrile R91W: Stainless steel/food grade EPDM Valve seat: Acetal Valve seat o-ring R91G: Nitrile R91W: Food grade EPDM Diaphragm R91G: Acetal/nylon inserted nitrile R91W: Acetal/nylon inserted nitrile, food grade Gauge port plugs: Polypropylene (furnished only with PTF-ported units) 25

Q2 Valve Q2 Quick-Connect Plastic Body Valve Durable, lightweight plastic body Quick push-to-connect fittings NSF and curus (UL and CSA) Certified Minimal Pressure drop Orifice Standard Valve Diameter Seal Porting OD Cv Factor MOPD Part Number Body Material Tube Fitting Body (PSI) Q212315-1351B-VOLTAGE 1/8" Food-Grade EPR* 1/4" 0.228 120 Q212315-0151B-VOLTAGE 1/8" Buna 1/4" 0.228 120 Q212316-1351B-VOLTAGE 5/32" Food-Grade EPR* 1/4" 0.314 80 Q212316-0151B-VOLTAGE 5/32" Buna 1/4" 0.314 80 Q212317-1351B-VOLTAGE 3/16" Food-Grade EPR* 1/4" 0.367 40 Q212317-0151B-VOLTAGE 3/16" Buna 1/4" 0.367 40 Q213318-1351B-VOLTAGE 1/4" Food-Grade EPR* 3/8" 0.500 15 Q213318-0151B-VOLTAGE 1/4" Buna 3/8" 0.500 15 Q213319-1351B-VOLTAGE 5/16" Food-Grade EPR* 3/8" 1.000 5 Q213319-0151B-VOLTAGE 5/16" Buna 3/8" 1.000 5 * Food-Grade EPR seals are NSF approved IN OUT IN OUT Port Identification: IN - 2 OUT - 1 26

Q2 Valve All Dimensions in Inches (mm).60 (15) Specifications Power Rating 10 Watt Voltage 12, 24, 110 Volt DC 24/50-60, 120/50-60, 240/50-60 Volt AC* Housing Yoke Coil 1/4" Top Spade Temperature Rating Ambient and Media -10 F to 100 F *All AC valves are full wave rectified 1.80 (46) PORT 1 PORT 2 2 X.61 (15) 0.72.032 (0.8) 2.91 (74) 2.58 (66) 1/4" OR 3/8" FITTING 1.45 (37) 2 x.70 (18) 2.03 (52) (1/4") 2.35 (60) (3/8") 2 x.31 (7.9).62 (16) 1.00 (25) 2X SELF TAP HOLES FOR #10-14 SELF TAP SCREWS 15-18 IN*LB MAX TORQUE Coil Orientation Options A = Terminals over 2 B = 90 Counterclockwise from 2 (Standard Figure 1) C = 90 Clockwise from 2 D = Terminals over 1 27

Manifolds Manifolds Simplify solenoid valve installation with KIP manifold assemblies. KIP manifolds provide an economical and effective means of gang mounting solenoid valves Solenoid valve manifolds simplify the purchasing, installation, testing, and repair/replacement of solenoid valve components while enhancing system integrity. Integrating a group of solenoid valves, pressure switches, check valves, regulators or gauges into one assembly makes a complete package, eliminating tubing, fittings and potential leak points. Additionally, wire harness requirements are simplified. Modular valves and other components can be replaced or maintained without disturbing plumbing thus reducing maintenance costs and downtime. Operator Mounting Type Manifolds Series 1 and Series 2 operators are available for gang mounting on aluminum, brass or plastic sub-plates. Manifolds can be selected with 1/8" NPTF or 1/4" NPTF ports. Orifice sizes up to 3/16" with precision machined-in seats are standard. Both 2-Way and 3-Way operators may be combined on the same manifold. Manifolds with up to 16 stations are available as standard. An upper manifold plate can be ordered for common porting on 2-Way Normally Open and all 3-Way valves. Isolation Style Manifold Provides a dry isolated valve operator for the control of corrosive and aggressive media. The diaphragm seal (Fluorocarbon, Chemraz or EPR), isolates all metal parts from the media. The manifold material is available in PVC, Delrin, Kynar, and acrylic. Operators are available as a 2-way normally closed valve only however, two valves can be combined for 3-way operation. Orifice sizes are available from 1/32" to 5/32" with Cv factors up to 0.545. Please refer to page 21-24 for specifications. Manifold Mount Valve Type Manifolds Series 1, 2, 6 and KIP Jr. valves are available for gang mounting on aluminum, brass or plastic sub-plates. Manifolds can be selected with #10-32 UNF, 1/8" NPTF or 1/4" NPTF ports. Orifice sizes up to 1/8" in Series 1, 2, and orifice sizes up to 1/4" in Series 6 models are available, and 1/16" in KIP Jr. Pressure ratings are the same as those listed for the individual valves in this catalog except that the maximum operating pressure is limited to 400 PSI for UL recognition. 2-Way and 3-Way valves may be combined on the same manifold up to 16 stations are available on Series 1 and 2 valves, and up to 6 stations are standard on Series 6 valves. An upper manifold plate can be ordered for common porting on 2-Way Normally Open and all 3-Way valves. This option is not available for KIP Jr. CHEMRAZ is a registered trademark of Green, Tweed & Co., Inc. 28

Manifolds Manifolds Acrylic Subplates A great answer for simplified design and easy installation of complex media flow requirements. Use of an acrylic base permits the flow of various media through a single base using multiple inlets and outlets. Flow paths can also be varied and directed to meet design requirements. KIP application engineers can help you select the most effective design for easy installation, access, and the best product aesthetics. Acrylic subplates are supplied for OEM applications only. Additional OEM Manifold Design Capabilities KIP manifolds offer many additional options such as: Metering of valves for flow control. Sub-plates of many materials including brass, Delrin, 430 SS, aluminum, acrylic and Kynar. Unique configurations to accommodate pressure regulators, pressure gauges, transducers, and/or switches as well as flow paths to meet your specific requirements. Other port sizes and locations. Internal check valves. Teflon taped fittings. Test ports. Multi-media manifolds. Flow or no-flow monitoring. Consult KIP for application engineering assistance. Kynar is a registered trademark of Elf Atochein North America, Inc. Teflon is a registered trademark of E.I. Dupont De Nemours Co. KIP Jr. Manifolds All of the manifold types described on these pages are also available in the KIP Jr. Series. FEATURES: Operator Style manifolds for small profile, low cost OEM applications. Manifold mount style for ease of installation and service. Inert plastic bases with isolation solenoid operators and ethylene propylene diaphragms for aggressive or high purity media. Electronic/Pneumatic interface circuit cards for gang mounting multiple valves for a computer driven system. 29

Manifold Assemblies with Cartridge Fittings Installed No fittings to install, Teflon tape or lubricant, and no leaks Compatible with both air and liquids Available in Series 1, 2 or 6 manifold mount style valves with base materials of Delrin, PVC, brass or aluminum As always, KIP is ready to manufacture a special to meet your exact OEM specifications Minimize your labor and material cost by ordering this unique package from KIP. With cartridge fittings installed into the manifold base, you simply push in the proper size tube and you are done. Select the valve or manifold assembly desired. See the part identification numbering system, the standard manifold ordering information or the Valve Inquiry Application Sheet found on page 72. Specify on your request to have cartridge fittings installed. Be sure to indicate the outside diameter (O.D.) of the tubing you will be using. The following standard sizes are available by Series: Tubing Outside Diameter Series 1 1/4" 3/8" Series 2 1/4" 3/8" Series 6 1/4" 3/8" 1/2" Please note: All manifolds with the cartridge fittings installed have a maximum pressure rating of 150 PSI, even though the actual valve you select may have a higher pressure rating. Overall manifold dimensions for this option can be found on page 44. Teflon and Delrin are registered trademarks of E.I. Dupont De Nemours Co. 30

Manifolds Standard Manifold Ordering Information It s easy to order your own standard KIP Manifold assembly using the simple selection chart below. First, select the manifold mount valve or valve operator from the part numbering charts on pages 32 through 37 or create the part number from the part number identification system on page 9. Provide the numbers for the desired seal and coil construction options if applicable. This will give you the valve portion of the manifold. Now, select the base to complete your assembly. 2 4 9 3 1 5-0 2 5 1 M 0 6 A B - B PORTING VOLTAGE STD. MANIFOLD MOUNT OR OPERATOR VALVE NUMBER OPTIONAL NUMBER OF STATIONS MATERIAL Number of Stations Fill in the number of valve stations you need after the M. This can be up to 16 stations for series 1, 2 or KIP Jr., and 6 stations for series 6. For operator style manifolds where the cavity is machined into the base, 16 stations is the maximum for series 1, 2 and KIP Jr. series and 6 stations for series 6. Porting Select the porting configuration and port size to fit your application. Choose from the offerings below and enter the appropriate letter after the number of stations. Base Material Next, select the base material which offers the best media compatibility for your application. Place the appropriate letter in the last position of the part number sequence. A) Aluminum - Best suited for non-critical air, vacuum or inert gases. B) Brass - Commonly used for non-potable water applications or other low pressure fluids or oils. D) Delrin - FDA grade material is used for potable water applications, critical gas sampling or high purity systems. Voltage After selecting your standard manifold part number, remember to include the operating voltage. Select the appropriate letter from the following standard voltages and add it at the end of your manifold part number: KIP Jr. All Other Voltage Designation Series Series 5VDC A Standard Special 12VDC B Standard Standard 15VDC C Standard Special 24VDC D Standard Standard 24/60 E N/A Standard 110/50 F N/A Standard 120/60 G N/A Standard 220/50 H N/A Standard 240/60 I N/A Standard Porting Valve Valve Common Common Outlet Outlet Designation Series Type Port Size Marking Port Size Marking Comments A S1, S2, S6 2WNC 1/8"NPT IN-2 1/8"NPT OUT-1 B S1, S2, S6 2WNC 1/4"NPT IN-2 1/4"NPT OUT-1 C S1, S2, S6 3WNO 1/8"NPT EXH-1 1/8"NPT CYL-2 Inlet Port is through Valve Adapter D S1, S2, S6 3WNO 1/4"NPT EXH-1 1/4"NPT CYL-2 Inlet Port is through Valve Adapter C S1, S2, S6 3WNC 1/8"NPT IN-1 1/8"NPT CYL-2 Exhaust Port is through Valve Adapter D S1, S2, S6 3WNC 1/4"NPT IN-1 1/4"NPT CYL-2 Exhaust Port is through Valve Adapter C S1, S2, S6 3WMP 1/8"NPT NC-1 1/8"NPT COM-2 N.O. Port is through Valve Adapter D S1, S2, S6 3WMP 1/4"NPT NC-1 1/4"NPT COM-2 N.O. Port is through Valve Adapter J KIP Jr. 2WNC 1/8"NPT IN-2 #10-32 UNF OUT-1 R KIP Jr. 3WNO 1/8"NPT EXH-1 #10-32 UNF CYL-2 Inlet Port is through Valve Adapter R KIP Jr. 3WNC 1/8"NPT IN-1 #10-32 UNF CYL-2 Exhaust Port is through Valve Adapter R KIP Jr. 3WMP 1/8"NPT NC-1 #10-32 UNF COM-2 N.O. Port is through Valve Adapter Note: For 3-way directional control manifolds, use the 3-way multi-purpose manifold which most closely fits your need. For the 2-way normally open manifolds, consult KIP. 31

Valve Ordering Information Finding the Right Valve To help you find the right valve for your application, the types of valves are arranged in two-page spreads (2-Way Normally Open, 2-Way Normally Closed, 3-Way Normally Closed Line Connect, 3-Way Multi-Purpose, 3-Way Normally Open, 3-Way Directional Control). For each valve type, the first boxes are arranged by KIP Series designation (Series 1, 2, 3 and 6). The second, smaller subset of rows designate the various orifice diameters for the Series. Series 1 valves offer the smallest package size and typically have lower flows and pressures for the same orifice size as those of our largest, Series 6, valves. As you move from left to right across the columns on the spread, you will find the Cv factor (flow coefficient) and Maximum Operating Pressure Differential (MOPD) for the corresponding orifice diameter. Part numbers for KIP s valve body, operator (valve without body), manifold mount and 1/8" NPT male bottom port follow. All part numbers are shown with grommet housing designated by numeral 1 in the third position. Part numbers can be modified by selecting your choice of housing, seal material or molded coil and placing the appropriate numbers into the designated position in the part number sequence (see page 9). 2-Way Normally Open OUT OUT IN IN Port Identification: IN-2 OUT-3 ORIFICE Cv STANDARD Valve Body MANIFOLD MOUNT DIAMETER Factor MOPD Grommet Stop Stop (psi) Stainless Steel Brass Stainless Steel Brass Series 1 1/32 0.035 300 141020 141120 161020 161120 3/64 0.050 200 141021 141121 161021 161121 1/16* 0.095 150 141022 141122 161022 161122 Series 2 1/32 0.035 400 241020 241120 261020 261120 3/64 0.050 300 241021 241121 261021 261121 1/16 0.095 180 241022 241122 261022 261122 5/64* 0.135 140 241023 241123 261023 261123 ORIFICE Cv STANDARD Valve Body DIAMETER Factor MOPD Grommet Stop Stop (psi) Stainless Steel Brass Series 3 1/32 0.035 400 351020 351120 3/64 0.050 300 351021 351121 1/16 0.095 180 351022 351122 5/64* 0.140 140 351023 351123 ORIFICE Cv STANDARD Valve Body - Grommet MANIFOLD MOUNT DIAMETER Factor MOPD Stainless Steel Brass Stop Stop (psi) 1/8" NPTF 1/4"NPTF 1/8" NPTF 1/4"NPTF Stainless Steel Brass Series 6 1/32 0.035 1000 641020 651020 641120 651120 661020 661120 3/64 0.050 600 641021 651021 641121 651121 661021 661121 1/16 0.095 350 641022 651022 641122 651122 661022 661122 5/64 0.140 250 641023 651023 641123 651123 661023 661123 3/32 0.200 175 641024 651024 641124 651124 661024 661124 1/8 0.295 100 641025 651025 641125 651125 661025 661125 * Larger stop orifice available with reduced pressure ratings; consult KIP. 32

Valve Ordering Information 2-Way Normally Closed Two-Way Normally Closed (2WNC) - Valve with two ports, inlet and outlet. Valve is closed in a de-energized state, and opens when energized. Valve has one orifice which is located in the body. IN OUT IN OUT Port Identification: IN - 2 OUT - 1 ORIFICE Cv STANDARD Valve Body MANIFOLD MOUNT* LOW WATT Specifications DIAMETER Factor MOPD Grommet Valve Body-Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt Body Body (psi) SS Brass SS Brass Body A B C D Series 1 1/32 0.035 800 141010 141110 161010 161110 0.030 125.000 300 500 775 3/64 0.050 500 141011 141111 161011 161111 0.050 30.000 100 175 300 1/16 0.095 300 141012 141112 161012 161112 0.085-30 65 95 5/64 0.135 200 141013 141113 161013 161113 0.125-15 40 65 3/32 0.175 175 141014 141114 161014 161114 0.170-10 25 40 1/8 0.245 100 141015 141115 161015 161115 0.225 - - - 4 5/32 0.290 50 141016 141116 161016 161116 0.280 - - - - Series 2 1/32 0.035 1000 241010 241110 261010 261110 0.030 300 540 780 1000 3/64 0.050 600 241011 241111 261011 261111 0.050 50 125 240 340 1/16 0.095 400 241012 241112 261012 261112 0.085 15 60 100 160 5/64 0.135 300 241013 241113 261013 261113 0.125 5 30 55 95 3/32 0.175 250 241014 241114 261014 261114 0.170 3 20 40 55 1/8 0.245 150 241015 241115 261015 261115 0.225-12 25 35 5/32 0.290 100 241016 241116 N/A N/A 0.280-7 14 20 ORIFICE Cv STANDARD Valve LOW WATT Specifications DIAMETER Factor MOPD Body - Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt Body Body (psi) SS Brass Body A B C D Series 3 1/32 0.035 1000 351010 351110 0.030 300 540 780 1000 3/64 0.050 600 351011 351111 0.050 50 125 240 340 1/16 0.095 400 351012 351112 0.085 15 60 100 160 5/64 0.140 300 351013 351113 0.125 5 30 55 95 3/32 0.185 250 351014 351114 0.180 3 20 40 55 1/8 0.265 150 351015 351115 0.225-12 25 35 5/32 0.330 100 351016 351116 0.280-7 14 20 3/16 0.385 40 351017 351117 - - - - - 1/4 0.450 15 351018 351118 - - - - - ORIFICE Cv STANDARD Valve Body (Grommet) MANIFOLD MOUNT DIAMETER Factor MOPD Stainless Steel Brass Body Body (psi) 1/8" NPTF 1/4"NPTF 1/8" NPTF 1/4"NPTF Stainless Steel Brass Series 6 1/32 0.035 1200 641010 651010 641110 351110 661010 661110 3/64 0.050 1000 641011 651011 641111 351111 661011 661111 1/16 0.095 500 641012 651012 641112 351112 661012 661112 5/64 0.140 300 641013 651013 641113 351113 661013 661113 3/32 0.200 200 641014 651014 641114 351114 661014 661114 1/8 0.295 150 641015 651015 641115 351115 661015 661115 5/32 0.370 110 641016 651016 641116 351116 661016 661116 3/16 0.435 60 641017 651017 641117 351117 661017 661117 1/4 0.610 30 641018 651018 641118 351118 661018 661118 3/8 0.900 5 681019*** 681119*** * Manifold Mount valve has maximum 400 MOPD rating for UL recognition. These valves are supplied with 3/8" NPTF ports. 33

Valve Ordering Information 3-Way Normally Closed Line Connect For Free Vent, change fifth digit from 4 to 3 Three-Way Normally Closed (3WNCFV or 3WNCLC) Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the IN, EXHAUST and CYLINDER. When the valve is de-energized, the inlet closed and the exhaust is open. When the valve is energized, the inlet is open allowing flow to the cylinder port and the exhaust orifice is blocked. Three-Way Normally Closed Valves are available in Line Connect style (with piping adapter), and Free Vent style. EXH EXH IN CYL IN CYL Port Identification: IN - 1 CYL - 2 EXH - 3 ORIFICE Cv STANDARD Valve MANIFOLD MOUNT LOW WATT Specifications DIAMETER Factor MOPD Body - Grommet Valve Body-Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt Body Stop Body Stop (psi) SS Brass SS Brass Body Stop A B C D Series 1 1/32 1/32 0.035 0.025 200 141040 141140 161040 161140 0.030 0.025 100.000-150 - 3/64 3/64 0.050 0.065 150 141041 141141 161041 161141 0.050 0.060-80 120-1/16 1/16* 0.085 0.115 100 141042 141142 161042 161142 0.085 0.105-45 650-5/64 1/16* 0.125 0.115 80 141043 141143 161043 161143 0.120 0.105-25 - 50 3/32 1/16* 0.165 0.115 60 141044 141144 161044 161144 0.150 0.105 - - 20 35 1/8 1/16* 0.240 0.115 40 141045 141145 161045 161145 0.225 0.105 - - 10 20 5/32 1/16* 0.285 0.115 10 141046 141146 161046 161146 0.270 0.105-7 - 10 Series 2 1/32 1/32 0.035 0.025 250 241040 241140 261040 261140 0.030 0.025 150 185 210-3/64 3/64 0.050 0.065 175 241041 241141 261041 261141 0.050 0.060 80 120 140 170 1/16 1/16 0.085 0.115 125 241042 241142 261042 261142 0.085 0.105 45 60-95 5/64 5/64* 0.125 0.140 100 241043 241143 261043 261143 0.120 0.105 25-50 65 3/32 5/64* 0.165 0.140 75 241044 241144 261044 261144 0.150 0.105 20-35 55 1/8 5/64* 0.240 0.140 45 241045 241145 261045 261145 0.225 0.105-10 20 30 5/32 5/64* 0.285 0.140 20 241046 241146 N/A N/A 0.270 0.105-7 10 20 ORIFICE Cv STANDARD Valve LOW WATT Specifications DIAMETER Factor MOPD Body - Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt Body Stop Body Stop (psi) SS Brass Body Stop A B C D Series 3 1/32 1/32 0.035 0.025 250 351040 351140 0.030 0.025 150 185 210-3/64 3/64 0.050 0.065 175 351041 351141 0.050 0.060 80 120 140 170 1/16 1/16 0.085 0.115 125 351042 351142 0.085 0.105 45 60-95 5/64 5/64* 0.125 0.145 100 351043 351143 0.120 0.125 25-50 65 3/32 5/64* 0.165 0.145 75 351044 351144 0.150 0.125 20-35 55 1/8 5/64* 0.240 0.145 45 351045 351145 0.225 0.125-10 12 30 5/32 5/64* 0.290 0.145 20 351046 351146 0.270 0.125-7 10 20 3/16 5/64* 0.345 0.145 10 351047 351147 - - - - - - 1/4 5/64* 0.415 0.145 5 351048 351148 - - - - - - ORIFICE Cv STANDARD Valve Body - Grommet MANIFOLD MOUNT DIAMETER Factor MOPD Stainless Steel Brass Valve Body Grommet Body Stop Body Stop (psi) 1/8" NPTF 1/4" NPTF 1/8" NPTF 1/4" NPTF SS Brass Series 6 1/32 1/32 0.035 0.025 300 641040 651040 641140 651140 661040 661140 3/64 3/64 0.050 0.065 250 641041 651041 641141 651141 661041 661141 1/16 1/16 0.090 0.115 200 641042 651042 641142 651142 661042 661142 5/64 5/64 0.135 0.180 175 641043 651043 641143 651143 661044 661144 3/32 3/32 0.180 0.210 125 641044 651044 641144 651144 661045 661145 1/8 1/8 0.275 0.240 85 641045 651045 641145 651145 661046 661146 5/32 1/8 0.370 0.240 50 641046 651046 641146 651146 661047 661147 3/16 1/8 0.455 0.240 30 641047 651047 641147 651147 661048 661148 1/4 1/8 0.650 0.240 15 641048 651048 641148 651148 - - * Larger stop orifice available with reduced pressure ratings; consult KIP. Note: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request. 34

Valve Ordering Information 3-Way Multi-Purpose Three-Way Multi-Purpose (3WMP) - Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the NORMALLY OPEN, NORMALLY CLOSED and COMMON. When the valve is deenergized, the common port is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the common port and the normally open orifice is blocked. Three-Way Multi-Purpose Valves can be used as a 3WNC, 3WNO, or a 3WDC valve. Additionally, this valve can be used to pipe the alternate flow of two different media to one port. N.O. N.O. N.C. COM N.C. COM Port Identification: NC - 1 COM - 2 NO - 3 ORIFICE Cv STANDARD Valve MANIFOLD MOUNT LOW WATT Specifications DIAMETER Factor MOPD Body - Grommet Valve Body-Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt Body Stop Body Stop (psi) SS Brass SS Brass Body Stop A B C D Series 1 1/32 1/32 0.035 0.025 150 141060 141160 161060 161160 0.030 0.025-80 - 95 3/64 3/64 0.050 0.065 100 141061 141161 161061 161161 0.050 0.060-25 40 60 1/16 1/16* 0.085 0.115 80 141062 141162 161062 161162 0.085 0.105 - - - 20 5/64 1/16* 0.125 0.115 60 141063 141163 161063 161163 0.120 0.105 - - - 8 3/32 1/16* 0.165 0.115 35 141064 141164 161064 161164 0.150 0.105 - - - - 1/8 1/16* 0.240 0.115 20 141065 141165 161065 161165 0.225 0.105 - - - - 5/32 1/16* 0.285 0.115 10 141066 141166 161066 161166 0.270 0.105 - - - - Series 2 1/32 1/32 0.035 0.025 175 241060 241160 261060 261160 0.030 0.025 - - 95 130 3/64 3/64 0.050 0.065 125 241061 241161 261061 261161 0.050 0.060 - - 50 75 1/16 1/16 0.085 0.115 100 241062 241162 261062 261162 0.085 0.105 - - 10 20 5/64 5/64* 0.125 0.140 75 241063 241163 261063 261163 0.120 0.125 - - - 15 3/32 5/64* 0.165 0.140 50 241064 241164 261064 261164 0.150 0.125 - - - - 1/8 5/64* 0.240 0.140 25 241065 241165 261065 261165 0.225 0.125 - - - - 5/32 5/64* 0.285 0.140 15 241066 241166 N/A N/A 0.270 0.125 - - - - ORIFICE Cv STANDARD Valve LOW WATT Specifications DIAMETER Factor MOPD Body - Grommet Cv Factor 1.5 Watt 2.0 Watt 2.5 Watt 3.0 Watt Body Stop Body Stop (psi) SS Brass Body Stop A B C D Series 3 1/32 1/32 0.035 0.025 175 351060 351160 0.030 0.025 - - 95 130 3/64 3/64 0.050 0.065 125 351061 351161 0.050 0.060 - - 50 75 1/16 1/16 0.085 0.115 100 351062 351162 0.085 0.105 - - 10 20 5/64 5/64* 0.125 0.145 75 351063 351163 0.120 0.125 - - - 15 3/32 5/64* 0.165 0.145 50 351064 351164 0.150 0.125 - - - - 1/8 5/64* 0.240 0.145 25 351065 351165 0.225 0.125 - - - - 5/32 5/64* 0.290 0.145 15 351066 351166 0.270 0.125 - - - - 3/16 5/64* 0.345 0.145 10 351067 351167 - - - - - - 1/4 5/64* 0.415 0.145 5 351068 351168 - - - - - - ORIFICE Cv STANDARD Valve Body - Grommet MANIFOLD MOUNT DIAMETER Factor MOPD Stainless Steel Brass Valve Body Grommet Body Stop Body Stop (psi) 1/8" NPTF 1/4" NPTF 1/8" NPTF 1/4" NPTF SS Brass Series 6 1/32 1/32 0.035 0.025 275 641060 651060 641160 651160 661060 661160 3/64 3/64 0.050 0.065 200 641061 651061 641161 651161 661061 661161 1/16 1/16 0.090 0.115 175 641062 651062 641162 651162 661062 661162 5/64 5/64 0.135 0.180 125 641063 651063 641163 651163 661063 661163 3/32 3/32 0.180 0.210 100 641064 651064 641164 651164 661064 661164 1/8 1/8 0.750 0.240 60 641065 651065 641165 651165 661065 661165 5/32 1/8 0.370 0.240 40 641066 651066 641166 651166 661066 661166 3/16 1/8 0.455 0.240 25 641067 651067 641167 651167 661067 661167 1/4 1/8 0.650 0.240 15 641068 651068 641168 651168 661068 661168 * Larger stop orifice available with reduced pressure ratings; consult KIP. Note: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request. 35

Valve Ordering Information 3-Way Normally Open Three-Way Normally Open (3WNO) - Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the IN, EXHAUST and CYLINDER. When the valve is de-energized, the inlet is open and the exhaust is closed. When the valve is energized, the exhaust is open allowing flow from the cylinder port and the inlet orifice is blocked. IN IN EXH CYL EXH CYL Port Identification: EXH - 1 CYL - 2 IN-3 ORIFICE Cv STANDARD Valve Body MANIFOLD MOUNT Valve Body DIAMETER Factor MOPD Grommet Body Stop Body Stop (psi) Stainless Steel Brass Stainless Steel Brass Series 1 1/32 1/32 0.035 0.025 160 141050 141150 161050 161150 3/64 3/64 0.050 0.065 125 141051 141151 161051 161151 1/16 1/16* 0.085 0.115 100 141052 141152 161052 161152 5/64 1/16* 0.125 0.115 80 141053 141153 161053 161153 3/32 1/16* 0.165 0.115 60 141054 141154 161054 161154 1/8 1/16* 0.240 0.115 40 141055 141155 161055 161155 5/32 1/16* 0.285 0.115 10 141056 141156 N/A N/A Series 2 1/32 1/32 0.035 0.025 200 241050 241150 261050 261150 3/64 3/64 0.050 0.065 150 241051 241151 261051 261151 1/16 1/16 0.085 0.115 125 241052 241152 261052 261152 5/64 5/64* 0.125 0.140 100 241053 241153 261053 261153 3/32 5/64* 0.165 0.140 75 241054 241154 261054 261154 1/8 5/64* 0.240 0.140 60 241055 241155 261055 261155 5/32 5/64* 0.285 0.140 25 241056 241156 N/A N/A ORIFICE Cv STANDARD Valve Body DIAMETER Factor MOPD Grommet Body Stop Body Stop (psi) Stainless Steel Brass Series 3 1/32 1/32 0.035 0.025 200 351050 351150 3/64 3/64 0.050 0.065 150 351051 351151 1/16 1/16 0.085 0.115 125 351052 351152 5/64 5/64* 0.125 0.145 100 351053 351153 3/32 5/64* 0.165 0.145 75 351054 351154 1/8 5/64* 0.240 0.145 60 351055 351155 5/32 5/64* 0.290 0.145 45 351056 351156 3/16 5/64* 0.345 0.145 10 351057 351157 1/4 5/64* 0.415 0.145 5 351058 351158 ORIFICE Cv STANDARD Valve Body - Grommet MANIFOLD MOUNT DIAMETER Factor MOPD Stainless Steel Brass Valve Body Grommet Body Stop Body Stop (psi) 1/8" NPTF 1/4" NPTF 1/8" NPTF 1/4" NPTF SS Brass Series 6 1/32 1/32 0.035 0.025 400 641050 651050 641150 651150 661050 661150 3/64 3/64 0.050 0.065 250 641051 651051 641151 651151 661051 661151 1/16 1/16 0.090 0.115 200 641052 651052 641152 651152 661052 661152 5/64 5/64 0.135 0.180 175 641053 651053 641153 651153 661053 661153 3/32 3/32 0.180 0.210 125 641054 651054 641154 651154 661054 661154 1/8 1/8 0.275 0.240 85 641055 651055 641155 651155 661055 661155 5/32 1/8 0.370 0.240 50 641056 651056 641156 651156 661056 661156 3/16 1/8 0.455 0.240 35 641057 651057 641157 651157 661057 661157 1/4 1/8 0.650 0.240 15 641058 651058 641158 651158 661058 661158 * Larger stop orifice available with reduced pressure ratings; consult KIP. NOTE: Series 6 manifold mount 3-Way valves have a 1/4" NPTF adapter as standard. 1/8" NPTF available upon request. 36

Valve Ordering Information 3-Way Directional Control Three-Way Directional Control (3WDC) - Valve with three ports, and two orifices. One orifice is located in the body and the other in the end stop. The three ports are the NORMALLY OPEN, NORMALLY CLOSED and IN. When the valve is de-energized, the inlet is open to the normally open port. When the valve is energized, the normally closed port is open allowing flow from the inlet port and the normally open orifice is blocked. Three-Way Directional Control valve can be used to divert flow from one port to another. N.O. N.O. N.C. IN N.C. IN Port Identification: NC - 1 IN - 2 NO - 3 ORIFICE Cv STANDARD Valve Body MANIFOLD MOUNT Valve Body DIAMETER Factor MOPD Grommet Body Stop Body Stop (psi) Stainless Steel Brass Stainless Steel Brass Series 1 1/32 1/32 0.035 0.025 230 141070 141170 161070 161170 3/64 3/64 0.050 0.065 160 141071 141171 161071 161171 1/16 1/16* 0.085 0.115 120 141072 141172 161072 161172 5/64 1/16* 0.125 0.115 80 141073 141173 161073 161173 3/32 1/16* 0.165 0.115 60 141074 141174 161074 161174 1/8 1/16* 0.240 0.115 35 141075 141175 161075 161175 5/32 1/16* 0.285 0.115 20 141076 141176 N/A 161176 Series 2 1/32 1/32 0.035 0.025 275 241070 241170 261070 261170 3/64 3/64 0.050 0.065 200 241071 241171 261071 261171 1/16 1/16 0.085 0.115 150 241072 241172 261072 261172 5/64 5/64* 0.125 0.140 100 241073 241173 261073 261173 3/32 5/64* 0.165 0.140 75 241074 241174 261074 261174 1/8 5/64* 0.240 0.140 50 241075 241175 261075 261175 5/32 5/64* 0.285 0.140 25 241076 241176 N/A N/A ORIFICE Cv STANDARD Valve Body DIAMETER Factor MOPD Grommet Body Stop Body Stop (psi) Stainless Steel Brass Series 3 1/32 1/32 0.035 0.025 275 351070 351170 3/64 3/64 0.050 0.065 200 351071 351171 1/16 1/16 0.085 0.115 150 351072 351172 5/64 5/64* 0.125 0.145 100 351073 351173 3/32 5/64* 0.165 0.145 75 351074 351174 1/8 5/64* 0.240 0.145 50 351075 351175 5/32 5/64* 0.290 0.145 25 351076 351176 3/16 5/64* 0.345 0.145 10 351077 351177 1/4 5/64* 0.415 0.145 5 351078 351178 * Larger stop orifice available with reduced pressure ratings; consult KIP. 37

Valve Ordering Information Value-Added Valve Options Take KIP Service Another Step or Two Take the opportunity to reduce multiple parts and multiple processes to one complete valve assembly purchase. Have all your fittings Teflon taped, installed and leadwire trimmed to the proper length and the connector of your choice attached. KIP Incorporated offers a wide array of fittings and electrical terminations for a complete manifold or solenoid valve assembly. We offer pre-taped (Teflon) fittings, factory installed and leak checked, and shipped to you under one part number. Let KIP show you the benefits of part number consolidation, from overall part cost to internal cost and time reduction. Features: Reduce your inventory requirements Plan for one part rather than multiple components Shift quality responsibility for complete assembly to KIP Whether you are considering design changes of an existing product or a new product development, contact KIP early in the development stage. KIP can bring a high level of application expertise and technical support to your design project. We can evaluate the entire system, including pressure controls, fittings, transducers, gauges and overall packaging requirements, to provide you with a cost-effective system rather than a jigsaw puzzle of components. We provide support from design through installation. When product design is completed, tested and approved, KIP will talk to your manufacturing personnel concerning packaging and handling requirements. Don t wait any longer to contact KIP with your requirements! Teflon is a registered trademark of E.I. Dupont De Nemours Co. 38

Dimensions All Dimensions in Inches (mm) Standard Valve R G F A B C D E F G H K M N R Series.99.28 1.33 2.12 2.47 1.12.64 32-1/2.73 1/8-27 #8-32 1/8-27 1 (25) (7) (33) (54) (63) (29) (16) (19) NPTF 1/4 UNC MFT x NPTF N Series.99.28 1.51 2.32 2.66 1.12.64 32-1/2.73 1/8-27 #8-32 1/8-27 2 (25) (7) (38) (59) (68) (29) (16) (19) NPTF UNC x NPTF 1/4 MFT H K E D B A M C Series 1.18.355 1.65 2.46 2.80 1.19.78 41.91 1/8-27 #10-32 1/8-27 3 (30) (9) (42) (62) (71) (30) (20) (23) NPTF 1/4 UNF MFT x NPTF 1/4-18 #8-32 or 1/4-18 0 UNC x NPTF 1/4 MFT NPTF Series 1.62.344 G-2.04 2.86 3.54 1.58 1.03 1.24 1/8-27 1/8-27 6 (41) (9) (52) (73) (90) (40) (26) 45 (31) NPTF #10-32 NPTF or UNF x or C-1.87 1/4-18 5/16 1/4-18 (48) NPTF MFT NPTF Operator Standard H F A B C D E F G H E Series 1.02.52 1.32 1.67.64 1.12 3/4-32 UNEF 1/8-27 NPTF 1 (26) (13) (34) (42) (16) (29) Series 1.02.71 1.52 1.86.64 1.12 3/4-32 UNEF 1/8-27NPTF 2 (26) (18) (39) (47) (16) (29) Series 1.16.71 1.52 1.86.78 1.19 3/4-32 UNEF 1/8-27 NPTF 3 (30) (18) (39) (47) (20) (30) or 1/4-18 NPTF Series 1.64 G- 1.79 2.48 1.03 1.58 1-32 UN 1/8-27 NPTF 6 (42).97 (25) (46) (63) (26) (40) or C- 1/4-18NPTF G.80 (20) A D C B Hex Male Valve Standard R E F A B C D E F H M N P R Series.94.27 2.12 2.47.64 1.12 1.32 1/8-27 NPTF 1/8-27 NPTF.44 (11) 1/8-27 NPTF 1 (24) Hex (7) (54) (63) (16) (29) (33) 1/4-18 NPTF.56 (14) Series.94.27 2.32 2.66.64 1.12 1.51 1/8-27 NPTF 1/8-27 NPTF.44 (11) 1/8-27 NPTF 2 (24) Hex (7) (59) (68) (16) (29) (38) 1/4-18 NPTF.56 (14) #10-32 UNF-2B Leadwire #24 AWG A B C D E F Series 1 2.13 (54) 1.33 (34).20 (5) 2.63 (67) 1.45 (37) 1.93 (49) Series 6 2.13 (54) 1.97 (50).20 (5) 2.63 (67) 2.15 (55) 2.68 (68) 1.73 (44) 2x.21 (5) 2x # 10-32 UNF-2B.42 (11) P B C D M H N A KIP Jr. Standard Bracket Dimensions Mounting Brackets B.74 (19).80 (20) A D 2X#6-32 x.218 MFT.50 (13) F E C 39

Dimensions All Dimensions in Inches (mm) Manifold Mount Valve A B C D E F M N R Series.99 1.07 1.87 2.22.64 1.12 5/16 24 UNF.25 1/8-27 NPTF 1 (25) (27) (48) (56) (16) (29) (6) Series.99 1.26 2.07 2.41.64 1.12 5/16 24 UNF.25 1/8-27 NPTF 2 (25) (32) (53) (61) (16) (29) (6) Series 1.62 G- 2.55 3.23 1.03 1.58 1/2 20 UNF.31 1/8-27 NPTF 6 (41) 1.73 (44) (65) (82) (26) (40) (8) or C- 1/4-18 NPTF 1.56 (40) D C R E F B N A M Manifold Mount Interface A B R Series 5/16-20 UNF-2B.09.31 1 & 2 x.26 MFT (2) (8) Series 1/2-20 UNF-2B.27.51 6 x.32 MFT (7) (13) NOTE: A is underseat connection** B is overseat connection*** KIP Jr. Manifold Mount Interface A R R B Max 40 KIP Jr. Manifold Mount 1.73 (44) #10-32 UNF-2B Leadwire #30 AWG A B R Low 10-32 UNF-2B.08.22 Watt x.150 MFT (2.08) (5.45) NOTE: A is underseat connection** B is overseat connection*** Plastic Body Standard A B Max 40.16 (4).74 (19).80 (20).42 (11) #10-32 UNF-2A 2.21 (56.1) "IN" 1.40 (35.6).15 (3.8) 2.22 (56.4).61 (15.5) 1.10 (27.9) 2 x 32.85 ±.005 (21.6 ±.13) 2 x.43 (2 x 10.8) 2 x.58 ±.005 (2 x 14.7 ±.13) 2 x.29 (2 x 7.1) X 2 x.2 ±.015 (2 x 5.0 ±.38) Y Y 2 x.60 (2 x 15.3) 2 x.5 (2 x 12.7) X 2 x.95 (2 x 24) 1.56 (39.6) 2 x 1.27 (2 x 32.3) 3.12 ±.005 (79.1 ± 1.4) "OUT" Ø.99 (25.1) 6 x R.06 (6 x R 1.4) 2 x.29 (2 x 7.1) 4 x R.130 (4 x R 3.3) 40

Dimensions All Dimensions in Inches (mm) KIP Jr. Series Manifold Dimensions Manifold Mount Valve Type Manifold.14 (4) #10-32 UNF-2B Ports.14 (4).50 (13).14 (4).63 (16).85 (22) Typ.14 (4).80 (20).75 (19).29 (7).27 (7) 2.25 (57).50 (13) #10-32 UNF-2B Ports 1/8-27 NPTF 1.00 (25) 1/8-27 NPTF 41

Dimensions All Dimensions in Inches (mm) KIP Jr. Series Manifold Dimensions Operator Mounting Type Manifolds - Including Isolation Type Manifolds KIP Jr. Operator #10-32 UNF-2B Leadwire #24 AWG 1.29 (33).80 (20).75 (19) 13/16-32 UN-2A.14 (4) #10-32 UNF-2B Ports.50 (13).14 (4).14 (4) 2x.14 (2) Thru.80 (20) Typ.63 (16).85 (22) Typ.14 (4).75 (19).29 (7).27 (7) Typ 1.85 (47).50 (13) 1.00 (25) 1/8-27 NPTF #10-32 UNF-2B Ports 1/8-27 NPTF 42

Dimensions All Dimensions in Inches (mm) Manifold Dimensions A B Manifold Mount Valve Type Manifolds D D H R P N M S W T F Y D D L Z K Z A B D F H K L M N P R S T W Y Z Series.28 1/8-27 1.75 1.06.14.52.15 1.25.52 (7) 2.62 2.97 1.12.64 1.82.75.41 NPTF (19) (27) (4) (13) (4) (32) (13).34 (67) (75) (29) (16) (46) (19) (10) 1/4-18 (9) NPTF Series.28 1/8-27 2.75 1.06.14.52.15 1.25.52 (7) 2.82 3.16 1.12.64 2.01.75.41 NPTF (19) (27) (4) (13) (4) (32) (13).34 (72) (80) (29) (16) (51) (19) (10) 1/4-18 (9) NPTF Series.38 2.73* 1/8-27 6.94 1.69.19.84.20 1.75.84 (10) 3.55 4.23 1.58 1.03 (69) 1.00.56 NPTF (24) (43) (5) (21) (5) (45) (21).44 (90) (108) (40) (26) 2.56** (25) (14) 1/4-18 (11) (65) NPTF * = Grommet ** = Conduit Operating Mounting Type Manifolds A B S R C P W T N F D M L K Z C J Z J J J A B C D F J K L M N P R S T U W Y Z Series.78 1.06.16.19.52.16 1.00.50.42 2.33 2.67 1.12.64 1.52 #8-32 UNC 1.00.58 1/8-27 1 (20) (27) (4) (5) (13) (4) (25) (13) (10) (59) (68) (29) (16) (39) x 1/4 MFT (25) (15) NPTF Series.78 1.06.16.19.52.16 1.00.50.42 2.52 2.87 1.12.64 1.72 #8-32 UNC 1.00.58 1/8-27 2 (20) (27) (4) (5) (13) (4) (25) (13) (10) (64) (73) (29) (16) (44) x 1/4 MFT (25) (15) NPTF 43

Dimensions All Dimensions in Inches (mm) Manifold Dimensions Including Cartridge Inserts C R S M Y W T N P D F D H A C B L Z Z K A B C D F H K L M N P R S T W Y Z Series.92 1.06.30.14.52.15 1.50.52.33 2.87 3.53 1.12.64 2.07 1.00.60 1 (23) (27) (8) (4) (13) (4) (38) (13) (8) (73) (90) (28) (16) (53) (25) (15) 1/4 1.10 1.06.30.14.60.15 1.75.60.38 2.87 3.69 1.12.64 2.07 1.00.62 (28) (27) (8) (4) (15) (4) (45) (15) (10) (73) (94) (28) (16) (53) (25) (16) 3/8 Series.92 1.06.30.14.52.15 1.50.52.33 3.07 3.71 1.12.64 2.26 1.00.60 2 (23) (27) (8) (4) (13) (4) (38) (13) (8) (78) (94) (28) (16) (57) (25) (15) 1/4 1.10 1.06.30.14.60.15 1.75.60.38 3.07 3.88 1.12.64 2.26 1.00.62 (28) (27) (8) (4) (15) (4) (45) (15) (10) (78) (99) (28) (16) (57) (25) (16) 3/8 Series 2.73* 6 1.17 1.69.19.19.84.20 2.00.84 1.17 3.55 4.23 1.58 1.03 (69) 1.00.55 (30) (43) (5) (5) (21) (5) (51) (21) (30) (90) (107) (40) (26) 2.56** (25) (14) 1/4 (65) 2.98* 1.41 1.69.19.19.84.20 2.25.84 1.41 3.80 4.65 1.58 1.03 (76) 1.25.78 (36) (43) (5) (5) (21) (5) (57) (21) (36) (97) (118) (40) (26) 2.81** (32) (20) 3/8 (71) 2.98* 1.41 1.69.19.19.84.20 2.25.84 1.41 3.80 4.65 1.58 1.03 (76) 1.25.78 (36) (43) (5) (5) (21) (5) (57) (21) (36) (97) (118) (40) (26) 2.81** (32) (20) 1/2 (71) * = Grommet ** = Conduit 44

Application Considerations Liquid Flow Calculations Cv = GPM P S.G. 1. Find pressure differential on horizontal axis. 2. Draw vertical line to intersect with curve; at this point draw horizontal line to vertical axis. This is the flow for a valve with a Cv factor of 1. 3. Now, use KIP s Cv factor from the catalog listing, and multiply this Cv by the flow from step two above. This is the flow through the specific valve you have selected. 4. If the media is not water, multiply the flow by a correction factor. Examples of correction factors are: Gasoline 1.200 Ethyl Alcohol 1.120 MIL-H-5606A Hydro-oil 1.087 EXAMPLE Media: Gasoline Pressure differential: 200 Cv factor - KIP Series 1 valve, 1/32 orifice, 2-Way Normally Closed:.035 Pressure Differential on Chart = 200 Water flow x Cv factor = 14 x.035 = 0.490 Valve Flow with water x Correction factor = 0.490 x 1.200 =.588 GPM This is the flow of gasoline through a KIP PIN 141040 valve under these conditions. Other Fluids = 1 S.G. 40 FLOW IN GPM @ 70 F 35 30 25 20 15 10 5 0 100 200 300 400 500 600 700 800 900 1000 PRESSURE DIFFERENTIAL (PSI) 45

Application Considerations Air/Gas Flow Calculations 1. Find back pressure on horizontal axis. 2. Draw vertical line to intersect with operating pressure curve; at this point draw horizontal line to vertical axis. This is the flow for a valve with a Cv factor of 1 in SCFM (standard cubic feet per minute). 3. Use the Cv factor from the catalog listing, and multiply this Cv by the flow from step two above. This is the air flow through the specific valve you have selected. 4. If the media is not air multiply the flow by a correction factor. Examples of correction factors are: Helium 2.69 Hydrogen 3.85 Methane 1.33 Oxygen.95 Propane.80 EXAMPLE Media: Oxygen Back Pressure: 100 Operating Pressure: 120 Cv factor - KIP Series 6 valve, 3/64 orifice, 2-Way Normally Closed:.050 Back Pressure on Chart = 100 Operating Pressure Curve = 120 Air flow x Cv factor = 50 x.050 = 2.50 Valve Flow with air x Correction factor = 2.50x.95 = 2.375 SCFM This is the flow of oxygen through a KIP PIN 651111 valve under these conditions. Other Fluids = 1 S.G. 160 FLOW IN SCFM @ 70 F 140 120 200 220 240 100 80 140 160 180 60 120 40 100 80 60 20 40 20 0 20 40 60 80 100 120 140 160 180 200 BACK PRESSURE (PSIG) 46

Plastic Body Medical Valve Bi-Directional Valve part number 2X1958-Voltage* This plastic body valve is primarily used in the medical industry. KIP offers this valve for Series 2, 2-way normally closed, applications. It has a quiet valve design, which provides noise-reduction within the valve. Bayblend FR110, ABS and Polycarbonate are the compounds used in constructing this barbed body valve. With a 1/8" orifice, this valve has a maximum PSI of 30 and a Cv of.245. The power rating for the valve is 7 watts (nominal). *Note: All AC valves are full wave rectified.165 (4) 0.95 (24) 0.62 (16) 2.26 (57) 0.330 (8.4) All Dimensions in Inches (mm) 47

Model 8208 2-Way Plastic Media Isolation Valve Excellent Resistance to Aggressive Media PVDF Body / PTFE Bellows Simple Compact Design Value Priced Technical Data Function: 2-Way Normally Closed Ports (NPT) Orifice Cv Operating Pressure Range* (PSI) G1/4 1/8" 0.28 0-100 G3/8 3/16" 0.50 0-72 1" 1/4" 0.74 0-29 1/4" 5/16" 1.0 0-14 Temperature Rating Ambient: 32 F to 122 F (0 C to +50 C) Fluid: 14 F to 230 F (-10 C to +110 C) Power Rating: 12 Watt Voltage: 24 Volt DC 24/50-60, 120/50-60, 230/50-60 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: PVDF Bellows: PTFE Tube Fitting: Delrin Seat Seal: EPDM (Standard) Fluorocarbon, PTFE (Optional) Coil: Class F, Molded, Continuous Duty Part Number Identification 8208 2502 13 Voltage Optional VALVE SERIES PORTS 95 = 1/4" Tube Fitting 25 = G 1/4 27 = G 3/8 ORIFICE 02 = 1/8" 04 = 3/16" 05 = 1/4" 06 = 5/16" SEAL 02 = Fluorocarbon 08 = PTFE 13 = EPDM SUFFIX CO = 1/2" NPT Conduit CL = 1/2" NPT Conduit with 24" Lead Wires 48

Model 8208 All Dimensions in Inches (mm) 1.34" (34).63" (16).71" (18) 2.76" (70) 1.38" (35) 1.58" (40) 3.54" (90).81" (20.5).79 (20) 1.32" (33.5) 2xM5.30" (7.5) Coil and electrical connector turntable 4 x 90.51" (13) 1.73" (44) ø.98" (ø25) Power Consumption DC AC Inrush Holding 12W 13VA 13VA 101 Body 400 Coil *701 Guide *705 O-ring *706 Pressure spring 1400 Electrical connector 9900 Oval head cap screw * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 49

Model 8241 2-Way Brass Diaphragm Valve Ideal for Control of Neutral Gases and Liquids Hot Water & Steam Valves Available Minimal Pressure Differential Required Interchangeable Click-On Coil Manual Override Optional Latching Coil Optional for 6, 12 & 24 VDC Versions (1/4" 1" NPT only) Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional Ports (NPT) Orifice Cv Operating Pressure Range* (PSI) 1/4" 5/16" 2.3 1.5-232 PSI (0.1-16 bar) 3/8" 3/8" 3.6 1.5-232 PSI (0.1-16 bar) 1/2" 7/16" 4.5 1.5-232 PSI (0.1-16 bar) 3/4" 3/4" 7.3 1.5-232 PSI (0.1-16 bar) 1" 1" 11.4 1.5-232 PSI (0.1-16 bar) 1-1/4" 1-1/4" 27.6 1.5-145 PSI (0.1-10 bar) 1-1/2" 1-1/2" 30.0 1.5-145 PSI (0.1-10 bar) 2" 2" 49.2 1.5-145 PSI (0.1-10 bar) Temperature Rating Ambient: 14 F to 122 F (-10 C to +50 C) 14 F to 140 F (-10 C to +60 C) - HNBR* Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM,* Fluorocarbon 32 F to 302 F (0 C to +150 C) - HNBR* *Pressure range (EPDM seals): 4.5 232 PSI (0.3 16 bar): 1/4" 1" NPT 4.5 145 PSI (0.3 10 bar): 1-1/4" 2" NPT *Pressure range (HNBR seals): 1.5 232 PSI (0.1 10 bar): 1/4" 1" NPT only Power Rating: 6.5 Watt Voltage: 24 Volt DC 24/50, 110/50, 120/60, 220/60, 230/50 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Brass Seal: Buna (Standard) Other Wetted Parts: Stainless Steel, PVDF, Brass Coil: Class F, Molded, Continuous Duty, UL Recognized Part Number Identification A8 8241 1111 01 U Voltage Optional VALVE SERIES PORTS 0506 = 1/4" NPT 0707 = 3/8" NPT 0908 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT 1212 = 1-1/4" NPT 1313 = 1-1/2" NPT 1414 = 2" NPT ORIFICE 5/16" 3/8" 7/16" 3/4" 1" 1-1/4" 1-1/2" 2" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM 51 = HNBR (Steam) SUFFIX NO = Normally Open MO= Manual Override LC = Latching Coil CO = 1/2" NPT Conduit CL = 1/2" NPT Conduit with 24" Lead Wires 50

Model 8241 All Dimensions in Inches (mm) R ØA B H H1 L L1 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 1-1/4" NPT 1-1/2" NPT 2" NPT 1.73.77 3.09 2.64 2.36 1.08 (44) (19.5) (78.5) (67) (60) (27.5) 1.73.77 3.09 2.64 2.36 1.08 (44) (19.5) (78.5) (67) (60) (27.5) 1.73.77 3.19 2.64 2.64 1.22 (44) (19.5) (81) (67) (67) (31) 1.97.95 3.47 2.82 3.15 1.44 (50) (24) (88) (71.5) (80) (36.5) 2.44 1.16 3.84 3.03 3.74 1.73 (62) (29.5) (97.5) (77) (95) (44) 3.62 1.75 4.90 3.76 5.20 2.36 (92) (44.5) (124.5) (95.5) (132) (60) 3.62 1.75 4.90 (3.76 5.20 2.36 (92) (44.5) (124.5) (95.5) (132) (60) 4.29 2.15 5.61 4.25 6.30 2.91 (109) (54.5) (142.5) (108) (160) (74) R Ø A P 1.4 x 1.2 (36 x 30) 0.79 (20) A 1.3 (33) H1 H Power Consumption DC AC Inrush Holding 6.5W 15VA 12VA T L1 L B 101 Valve body 102 Valve cover *103 Diaphragm 104 Socket head cap screw *105 Pressure spring 400 Coil 701 Guide *702 O-ring 703 Screw piece *704 Pressure spring *705 Plunger 706 Spring clip 707 O-ring 1400 Electrical connector * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 51

Model 8257 2-Way Stainless Steel DiaphragmValve Ideal for Control of Slightly Aggressive Gases and Liquids Operates at Zero Pressure Differential High Flow Capacity Compact Design Suitable for Vacuum Technical Data Function: 2-Way Normally Closed Ports (NPT) Orifice Cv Operating Pressure Range (PSI) 1/4" 3/8" 1.8 0-145 PSI (0-10 bar) 3/8" 3/8" 2.0 0-145 PSI (0-10 bar) 1/2" 3/8" 2.0 0-145 PSI (0-10 bar) Temperature Rating: Ambient: 14 F to 140 F (-10 C to +60 C) Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM, Fluorocarbon Power Rating: 12 Watt Voltage: 24 Volt DC 24/50, 110/50, 120/60, 220/60, 230/50 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Stainless Steel Diaphragm: Buna (Standard) Fluorocarbon, EPDM (Optional) Other Wetted Parts: Stainless Steel, Polyamid 66 Coil: Class F, Molded, Continuous Duty Part Number Identification 8257 05 07 01 Voltage Optional VALVE SERIES PORTS 05 = 1/4" NPT 07 = 3/8" NPT 09 = 1/2" NPT ORIFICE 07 = 3/8" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM SUFFIX CO = 1/2"NPT Conduit 52

Model 8257 All Dimensions in Inches (mm) 1.34" (34).63" (16) 2.74" (69.5) 1.38" (35).69" (17.5) 1.58" (40).81" (20.5) 3.37" (85.5) [3.52" (89.5)] 2.87" (73).49" (12.5) [2.97" (75.5)] P A 1/4" NPT 3/8" NPT 1/2" NPT Power Consumption.47" (12) DC AC.83" (21) [1.06" (27)] 1.73" (44) [2.36" (60)] [.59" (15)] Inrush Holding 12W 13VA 13VA Dimensions in [ ] for version 1/2" NPT. *704 400 1501 1400 *705 *702 *1502 103 *102 101 P A 101 Valve body *102 Diaphragm 103 Spacer 400 Coil *702 Plunger *704 Guide pin *705 Pressure spring 1400 Electrical connector 1501 Oval head cap screw *1502 O-ring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 53

Model 8263 2-Way Brass Diaphragm Valve Ideal for Control of Neutral Gases and Liquids Hot Water & Steam Valves Available Operates at Zero Pressure Differential High Flow Capacity Compact Design Technical Data Function: 2-Way Normally Closed Ports (NPT) Orifice Cv Operating Pressure Range (PSI)* 1/4" 3/8" 1.8 0-145 PSI (0-10 bar) 3/8" 3/8" 2.0 0-145 PSI (0-10 bar) 1/2" 3/8" 2.0 0-145 PSI (0-10 bar) *0-87 PSI (0-6 bar): HNBR Seal Temperature Rating Ambient: 14 F to 140 F (-10 C to +60 C) 14 F to 122 F (-10 C to +50 C) - HNBR Fluid : 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM, Fluorocarbon 14 F to 302 F (-10 C to +150 C) - HNBR Power Rating: 12 Watt Voltage: 24 Volt DC 24/50, 110/50, 120/60, 220/60, 230/50 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Brass Diaphragm: Buna (Standard) Fluorocarbon, EPDM, HNBR (Optional) Other Wetted Parts: Brass, Polyamid 66 Coil: Class F, Molded, Continuous Duty, UL Recognized Part Number Identification A8 8263 05 07 01 U Voltage Optional VALVE SERIES PORTS 05 = 1/4" NPT 07 = 3/8" NPT 09 = 1/2" NPT ORIFICE 07 = 3/8" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM 51 = HNBR (Steam) SUFFIX CO = 1/2"NPT Conduit CL = 1/2"NPT Conduit with 24" Lead Wires 54

Model 8263 All Dimensions in Inches (mm) 1.34" (34).63" (16) 2.74" (69.5) 1.38" (35).69" (17.5) 1.58" (40).81" (20.5) 3.37" (85.5) [3.52" (89.5)] 2.87" (73) [2.97" (75.5)].83" (21) [1.06" (27)].49" (12.5) P 1.73" (44) [2.36" (60)] A 1/4" NPT 3/8" NPT 1/2" NPT.47" (12) [.59" (15)] Power Consumption DC AC Inrush Holding 12W 20VA 16VA Dimensions in [ ] for version 1/2" NPT. *704 400 1501 1400 *705 *702 *1502 103 *102 101 P A 101 Valve body *102 Diaphragm 103 Spacer 400 Coil *702 Plunger *704 Guide pin *705 Pressure spring 1400 Electrical connector 1501 Oval head cap screw *1502 O-ring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 55

Model 8264 2-Way Brass Diaphragm Valve Ideal for Control of Neutral Gases and Liquids Zero Pressure Differential Interchangeable Click-On Coil Normally Open Optional Suitable for Vacuum Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional Ports (NPT) Orifice Cv Operating Pressure Range (PSI) 1/4" 5/16" 2.3 0-145 PSI (0-10 bar) 3/8" 3/8" 3.6 0-145 PSI (0-10 bar) 1/2" 7/16" 4.1 0-145 PSI (0-10 bar) 3/4" 3/4" 7.0 0-145 PSI (0-10 bar) 1" 1" 9.6 0-145 PSI (0-10 bar) Temperature Rating: Ambient: 14 F to 122 F (-10 C to +50 C) Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - Fluorocarbon, EPDM Power Rating: 18 Watt Voltage: 24 Volt DC 24/50-60, 42/50-60, 110/50-60, 230/50-60 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Brass Seal: Buna (Standard) Fluorocarbon, EPDM (Optional) Other Wetted Parts: Stainless Steel, PVDF Coil: Class F, Molded, Continuous Duty Part Number Identification 8264 1111 01 Voltage Optional VALVE SERIES PORTS 0506 = 1/4" NPT 0707 = 3/8" NPT 0908 = 1/2" NPT 1010 = 3/4" NPT ORIFICE 5/16" 3/8" 7/16" 3/4" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM SUFFIX NO = Normally Open CO = 1/2"NPT Conduit CL = 1/2"NPT Conduit with 24" Lead Wires 1111 = 1" NPT 1" 56

Model 8264 All Dimensions in Inches (mm) 1.91" x 1.65" (48.5 x 42) 1.04" (26.5) 1.95" (49.5) R AØ H H1 L L1 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 1.74 4.10 3.64 2.37 1.08 (44) (104) (92.5) (60) (27.5) 1.74 4.10 3.64 2.37 1.08 (44) (104) (92.5) (60) (27.5) 1.74 4.26 3.72 2.64 1.22 (44) (108) (94.5) (67) (31) 1.97 4.53 3.90 3.15 1.43 (50) (115) (99) (80) (36.5) 2.44 4.90 4.07 3.74 1.74 (62) (124) (103.5) (95) (44) Power Consumption DC AC Inrush Holding 18W 20VA 20VA 101 Valve body 102 Body cover *103 Diaphragm 104 Socket head cap screw *105 Pressure spring 400 Coil 701 Guide 702 O-ring *704 Pressure spring *705 Plunger 706 Spring clip *707 O-ring 1400 Electrical connector * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 57

Model 8265 2-Way Brass Diaphragm Valve Ideal for Control of Neutral Gases and Liquids Hot Water & Steam Valves Available Operates at Zero Pressure Differential High Flow Capacity Suitable For Vacuum Technical Data Function: 2-Way Normally Closed Ports (NPT) Orifice Cv Operating Pressure Range (PSI) 1/4" 5/16" 2.3 DC Valves: 0-116 PSI (0-8 bar) 3/8" 3/8" 3.1 AC Valves: 0-232 PSI (0-16 bar) 1/2" 1/2" 3.8 All Steam Valves (HNBR Seal): 3/4" 3/4" 9.0 0-145 PSI (0-10 bar) 1" 1" 12.0 Temperature Rating Ambient: 14 F to 122 F (-10 C to +50 C) 14 F to 140 F (-10 C to +60 C) - HNBR Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM, Fluorocarbon 14 F to 302 F (-10 C to +150 C) - HNBR Power Rating: 18 Watt Voltage: 24 Volt DC 24/50, 110/50, 120/60, 220/60, 230/50 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Brass Diaphragm: Buna (Standard) Fluorocarbon, EPDM, HNBR (Optional) Other Wetted Parts: Brass, PVDF, 430F Stainless, 304 Stainless Coil: Class F, Molded, Continuous Duty, UL Recognized Part Number Identification A8 8265 1111 01 U Voltage Optional VALVE SERIES PORTS 0506 = 1/4" NPT 0707 = 3/8" NPT 0909 = 1/2" NPT ORIFICE 5/16" 3/8" 1/2" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM SUFFIX CO = 1/2"NPT Conduit CL = 1/2"NPT Conduit with 24" Lead Wires 1010 = 3/4" NPT 1111 = 1" NPT 3/4" 1" 51 = HNBR (Steam)* * Note: Valves with seal option 51 (HNBR) are not available with UL recognized coils. 58

Model 8265 All Dimensions in Inches (mm) 1.77" x 2.13" (45 x 54) 2.48" (63) 5.12" (130) 4.13" (105) 1.46" (37).91" (23) A P 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT Power Consumption DC AC 2.76" (70) 3.74" (95) Inrush Holding 18W 106VA 35VA 1501 400 1400 1502 701 1502 *703 102 104 *103 101 A P 101 Valve body 102 Valve cover *103 Diaphragm 104 Oval head cap screw up to 1/2" NPT Socket head cap screw from 3/4" NPT 400 Coil 701 Guide *703 O-ring 1400 Socket 1501 Hexagon nut 1502 O-ring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 59

Model 8273 2-Way Stainless Steel Diaphragm Valve Ideal for Control of Slightly Aggressive Gases and Liquids Hot Water Valves Available Minimal Pressure Differential Required Interchangeable Click-On Coil High Flow Rate Compact Design Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional Ports (NPT) Orifice Cv Operating Pressure Range (PSI) 1/4" 5/16" 2.3 1.5-232 PSI (0.1-16 bar) 3/8" 3/8" 3.6 1.5-232 PSI (0.1-16 bar) 1/2" 7/16" 4.6 1.5-232 PSI (0.1-16 bar) 3/4" 3/4" 7.3 1.5-232 PSI (0.1-16 bar) 1" 1" 11.4 1.5-232 PSI (0.1-16 bar) Temperature Rating Ambient: 14 F to 122 F (-10 C to +50 C) Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM*, Fluorocarbon *Pressure range (EPDM seals): 4.5 232 PSI (0.3 16 bar) Power Rating: 8 Watt Voltage: 24 Volt DC, 205 Volt DC 24/50, 110/50, 120/60, 220/60, 230/50 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Stainless Steel Seal: Buna (Standard) Other Wetted Parts: Stainless Steel, PVDF Coil: Class F, Molded, Continuous Duty, UL Recognized A8 8273 1111 01 U Voltage Optional VALVE SERIES PORTS 0506 = 1/4" NPT 0707 = 3/8" NPT 0908 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT ORIFICE 5/16" 3/8" 7/16" 3/4" 1" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM (Hot Water) SUFFIX NO = Normally Open 60

8273 SS All Dimensions in Inches (mm) 1.4 x 1.2 (36 x 30) R ØA B H H1 L L1 0.79 (20) 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 1.73.77 3.09 2.64 2.36 1.08 (44) (19.5) (78.5) (67) (60) (27.5) 1.73.77 3.09 2.64 2.36 1.08 (44) (19.5) (78.5) (67) (60) (27.5) 1.73.77 3.19 2.64 2.64 1.22 (44) (19.5) (81) (67) (67) (31) 1.97.95 3.47 2.82 3.15 1.44 (50) (24) (88) (71.5) (80) (36.5) 2.44 1.16 3.84 3.03 3.74 1.73 (62) (29.5) (97.5) (77) (95) (44) Ø A 1.3 (33) H1 H Power Consumption R P A DC AC Inrush Holding 8W 15VA 12VA T L1 B L 101 Valve body 102 Valve cover *103 Diaphragm 104 Socket head cap screw *105 Pressure spring 400 Coil 701 Guide *702 O-ring 703 Screw piece *704 Pressure spring *705 Plunger 706 Spring clip 707 O-ring 1400 Electrical connector * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 61

Model 8451 2-Way Bronze Angle Seat Valve Ideal for Control of Neutral Gases and Liquids High Flow Rate Waterhammer-Free Suitable for Slurries Optical Position Indicator Standard High Pressure Version Optional Vacuum Service Compatible Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional 2-Way Double-Acting Optional Flow Direction: Fixed, Underseat Ports (NPT) Orifice Cv Operating Pressure Pilot Pressure Range* (PSI) Range (PSI) 1/2" 1/2" 5.8 0-232 (363)** 51-145 3/4" 3/4" 12.0 0-145 (232)** 51-145 1" 1" 16.8 0-145 51-145 1-1/4" 1-1/4" 27.6 0-102 51-145 1-1/2" 1-1/2" 36.0 0-65 51-145 2" 2" 44.4 0-44 51-145 * Operating pressure range based on gaseous and liquid fluids up to 600 mm2/s ** High Pressure Version (see Part Number Identification below) Temperature Rating Media: 14 F to 356 F (-10 C to +180 C) Ambient: 14 F to 140 F (-10 C to +60 C) Body: Bronze, Nickel-Plated Brass Seal: PTFE Other Wetted Parts: Brass, Stainless Steel, Sandvik 1802 Actuator: 30% Glass-Filled Polyamid 66 Part Number Identification 8451 0909 08 Voltage Optional VALVE SERIES PORTS 0909 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT 1212 = 1-1/4" NPT 1313 = 1-1/2" NPT 1414 = 2" NPT ORIFICE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" SEAL 08 = PTFE SUFFIX NO = Normally Open DA = Double Acting (4/2- or 5/2-way pilot valve required) HP = High Pressure 62

Model 8451 All Dimensions in Inches (mm) ø3.52" (ø89.5) 4.04" (102.5) 2.11" (53.5) 0.95" (24) R A C D H L T 1/2" NPT 8.05 7.20 0.73 6.46 2.56 0.51 (204.5) (183) (18.5) (164) (65) (13) 3/4" NPT 8.41 7.44 0.83 6.61 2.95 0.55 (213.5) (189) (21) (168) (75) (14) 1" NPT 8.72 7.83 0.98 6.85 3.54 0.65 (221.5) (199) (25) (174) (90) (16.5) 1-1/4" NPT 9.31 8.37 1.12 7.24 4.33 0.67 (236.5) (212.5) (28.5) (184.5) (110) (17) 1-1/2" NPT 9.39 8.54 1.22 7.32 4.72 0.67 (238.5) (217) (31) (186) (120) (17) 2" NPT 9.86 9.23 1.57 7.66 5.91 0.69 (250.5) (234.5) (40) (194.5) (150) (17.5) 101 Valve body *102 Valve plate 103 Valve spindle, complete 104 Round head cap screw 105 Spring washer *106 Seal ring 107 Screw piece *108 Seal packing *109 O-ring 110 Control head housing cover, bottom part *111 Cup spring 112 Screw piece *113 Pressure spring *114 Cylinder packing 115 Signal pin *116 Pressure spring 117 O-ring 118 Cover cap *119 O-ring 120 Control head housing cover *122 Pressure spring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 63

Model 8453 2-Way Stainless Steel Angle Seat Valve Ideal for Control of Aggressive Gases and Liquids High Flow Rate Waterhammer-Free Suitable for Slurries Optical Position Indicator Standard High Pressure Version Optional Vacuum Service Compatible Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional 2-Way Double-Acting Optional Flow Direction: Fixed, Underseat Ports (NPT) Orifice Cv Operating Pressure Pilot Pressure Range* (PSI) Range (PSI) 1/2" 1/2" 5.8 0-232 (580)** 51-145 3/4" 3/4" 12.0 0-145 (232)** 51-145 1" 1" 16.8 0-145 51-145 1-1/4" 1-1/4" 27.6 0-102 51-145 1-1/2" 1-1/2" 36.0 0-65 51-145 2" 2" 44.4 0-44 51-145 * Operating pressure range based on gaseous and liquid fluids up to 600 mm2/s ** High Pressure Version (see Part Number Identification below) Temperature Rating Media: 14 F to 356 F (-10 C to +180 C) Ambient: 14 F to 140 F (-10 C to +60 C) Body: Stainless Steel Seal: PTFE Other Wetted Parts: Stainless Steel Actuator: 30% Glass-Filled Polyamid 66 Part Number Identification 8453 0909 08 Voltage Optional VALVE SERIES PORTS 0909 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT 1212 = 1-1/4" NPT 1313 = 1-1/2" NPT 1414 = 2" NPT ORIFICE 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" SEAL 08 = PTFE SUFFIX NO = Normally Open DA = Double Acting (4/2- or 5/2- way pilot valve required) HP = High Pressure 64

Model 8453 All Dimensions in Inches (mm) ø3.52" (ø89.5) 0.95" (24) 4.04" (102.5) 2.11" (53.5) R A C D H L T 1/2" NPT 8.05 7.20 0.73 6.46 2.56 0.51 (204.5) (183) (18.5) (164) (65) (13) 3/4" NPT 8.41 7.44 0.83 6.61 2.95 0.55 (213.5) (189) (21) (168) (75) (14) 1" NPT 8.72 7.83 0.98 6.85 3.54 0.65 (221.5) (199) (25) (174) (90) (16.5) 1-1/4" NPT 9.31 8.37 1.12 7.24 4.33 0.67 (236.5) (212.5) (28.5) (184.5) (110) (17) 1-1/2" NPT 9.39 8.54 1.22 7.32 4.72 0.67 (238.5) (217) (31) (186) (120) (17) 2" NPT 9.86 9.23 1.57 7.66 5.91 0.69 (250.5) (234.5) (40) (194.5) (150) (17.5) 101 Valve body *102 Valve plate 103 Valve spindle, complete 104 Round head cap screw 105 Spring washer *106 Seal ring 107 Screw piece *108 Seal packing *109 O-ring 110 Control head housing cover, bottom part *111 Cup spring 112 Screw piece *113 Pressure spring *114 Cylinder packing 115 Signal pin *116 Pressure spring 117 O-ring 118 Cover cap *119 O-ring 120 Control head housing cover *122 Pressure spring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 65

Model 8501 2-Way Brass Flat Piston Valve Ideal for Control of Neutral Gases and Liquids Hot Water & Steam Valves Available Operates at Zero Pressure Differential Manual Override Optional (3/4" - 2" NPT only) High Flow Capacity Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional Ports (NPT) Orifice Cv Operating Pressure Range (PSI) 1/2" 7/16" 4.5 3/4" 3/4" 13.2 0-360 PSI (0-25 bar) 1" 1" 15.6 All orifice sizes: 1-1/4" 1-1/4" 36.0 0-232 PSI (0-16 bar) - PTFE 1-1/2" 1-1/2" 37.2 2" 2" 55.2 Temperature Rating Ambient: 14 F to 122 F (-10 C to +50 C) 14 F to 140 F (-10 C to +60 C) - PTFE Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM, Fluorocarbon 14 F to 392 F (-10 C to +200 C) - PTFE Power Rating: 22 Watt (1/2" NPT) 40 Watt (3/4" NPT to 2" NPT) Voltage: 24 Volt DC 24/50-60, 110/50-60, 230/50-60 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Brass Piston Seal: Buna (Standard) Fluorocarbon, EPDM, PTFE (Optional) Other Wetted Parts: Stainless Steel, Brass, Gun Metal Coil: Class F, Molded, Continuous Duty Part Number Identification 8501 1111 01 Voltage Optional VALVE SERIES PORTS 0908 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT 1212 = 1-1/4" NPT 1313 = 1-1/2" NPT ORIFICE 7/16" 3/4" 1" 1-1/4" 1-1/2" SEAL 01 = Buna 02 = Fluorocarbon 08 = PTFE 13 = EPDM SUFFIX NO = Normally Open MO = Manual Override CO = 1/2" NPT Conduit CL = 1/2" NPT Conduit with 24" Lead Wires 1414 = 2" NPT 2" 66

Model 8501 All Dimensions in Inches (mm) 1.58" (40) R A x B C D E H H1 L 1/2" NPT 2.05 x 2.56 2.56 1.77 1.02 5.71 6.30 2.64 (52 x 65) (65) (45) (26) (145) (160) (67) 3/4" NPT 2.84 x 3.62 2.95 2.76 1.22 6.77 7.72 3.74 (72 x 92) (75) (70) (31) (172) (196) (95) 1" NPT 2.84 x 3.62 2.95 2.76 1.22 6.77 7.72 3.74 (72 x 92) (75) (70) (31) (172) (196) (95) 1-1/4" NPT 2.84 x 3.62 2.95 3.78 1.22 7.36 8.66 5.20 (72 x 92) (75) (96) (31) (187) (220) (132) 1-1/2" NPT 2.84 x 3.62 2.95 3.78 1.22 7.36 8.66 5.20 (72 x 92) (75) (96) (31) (187) (220) (132) 2" NPT 2.84 x 3.62 2.95 4.41 1.22 7.80 9.37 6.30 (72 x 92) (75) (112) (31) (198) (238) (160) Power Consumption DC AC Inrush Holding 22W 25VA 25VA 40W 45VA 45VA AC coil incl. rectifier 101 Valve body 400 Coil *102 O-ring 701 Guide *103 Valve plate 702 Plunger *104 Grooved ring 704 Round plate *105 Valve spindle *705 Pressure spring *106 Screw piece *712 O-ring, 1/2" NPT only *107 Pressure spring, from 3/4" NPT 1400 Socket 108 Body cover 1501 Hexagon screw 109 Spring washer 1502 Round plate 110 Round head cap screw 1504 Gasket 111 Hexagon nut 1505 O-ring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 67

Model 8505 2-Way Stainless Steel Flat Piston Valve Suitable for Slightly Aggressive Media Operates at Zero Pressure Differential High Flow Capacity Suitable for Vacuum Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional Ports (NPT) Orifice Cv Operating Pressure Range (PSI) 3/8" 3/8" 4.0 1/2" 7/16" 4.5 0-360 PSI (0-25 bar) 3/4" 3/4" 13.2 All orifice sizes: 1" 1" 15.5 0-232 PSI (0-16 bar) - PTFE Temperature Rating Ambient: 14 F to 122 F (-10 C to +50 C) Fluid : -4 F to 194 F (-20 C to +90 C) - Buna -4 F to 230 F (-20 C to +110 C) - EPDM, Fluorocarbon, PTFE Power Rating: 22 Watt (3/8" NPT, 1/2" NPT) 40 Watt (3/4" NPT, 1" NPT) Voltage: 24 Volt DC 24/50-60, 110/50-60, 230/50-60 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: 316 Stainless Steel Piston Seal: Buna (Standard) Fluorocarbon, EPDM, PTFE (Optional) Other Wetted Parts: 430F, 316, 304, 301 Stainless Steel Coil: Class F, Molded, Continuous Duty Part Number Identification 8505 0707 01 Voltage Optional VALVE SERIES PORTS 0707 = 3/8" NPT 0908 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT ORIFICE 3/8" 7/16" 3/4" 1" SEAL 01 = Buna 02 = Fluorocarbon 08 = PTFE 13 = EPDM SUFFIX NO = Normally Open CO = 1/2" NPT Conduit CL = 1/2" NPT Conduit with 24" Lead Wires 68

Model 8505 All Dimensions in Inches (mm) 1.58" (40) R A x B C D E H H1 L 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 2.05 x 2.56 2.56 1.77 1.02 5.91 6.50 2.64 (52 x 65) (65) (45) (26) (150) (165) (67) 2.05 x 2.56 2.56 1.77 1.02 6.91 6.50 2.64 (52 x 65) (65) (45) (26) (150) (165) (67) 2.84 x 3.62 2.95 2.76 1.22 6.77 7.72 3.74 (72 x 92) (75) (70) (31) (172) (196) (95) 2.84 x 3.62 2.95 2.76 1.22 6.77 7.72 3.74 (72 x 92) (75) (70) (31) (172) (196) (95) Power Consumption DC AC Inrush Holding 22W 25VA 25VA 40W 45VA 45VA AC coil incl. rectifier 101 Valve body *102 O-ring *103 Valve plate *104 Grooved ring *105 Valve spindle *106 Screw piece *107 Pressure spring, from 3/4" NPT 108 Body cover 109 Spring washer, 1/2" NPT only 110 Round head screw, 1/2" NPT only Hexagon head screw from 3/4" NPT 111 Hexagon nut 400 Coil 701 Guide 702 Plunger 704 Round plate *705 Pressure spring *712 O-ring, 1/2" NPT only 1400 Electrical connector 1501 Hexagon screw 1502 Round plate 1504 Gasket 1505 O-ring * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 69

Model 8531 2-Way High Pressure Flat Piston Valve Ideal for Control of Neutral Gases and Liquids Minimal Pressure Differential Required Interchangeable Click-On Coil High Flow High Pressure Capacity Manual Override Optional Technical Data Function: 2-Way Normally Closed 2-Way Normally Open Optional Ports (NPT): 1/4" 3/8" 1/2" 3/4" 1" Orifice: 5/16" 3/8" 1/2" 3/4" 1" Cv Factor: 2.6 4.1 5.3 8.4 12.6 Pressure Range: 7.25-580 PSI (0.5-40 bar) all orifice sizes Temperature Rating Ambient: 14 F to 122 F (-10 C to +50 C) Fluid: 14 F to 194 F (-10 C to +90 C) - Buna 14 F to 230 F (-10 C to +110 C) - EPDM, Fluorocarbon Power Rating: 18 Watt Voltage: 24 Volt DC 24/50, 110/50, 120/60, 220/60, 230/50 Volt AC Electrical Connector: DIN Style Plug with Removable Cable Plug Adapter Body: Brass Seal: Buna (Standard) Other Wetted Parts: Brass, PTFE, Stainless Steel Coil: Class F, Molded, Continuous Duty Part Number Identification 8531 0506 01 Voltage Optional VALVE SERIES PORTS 0506 = 1/4" NPT 0707 = 3/8" NPT 0909 = 1/2" NPT 1010 = 3/4" NPT 1111 = 1" NPT ORIFICE 5/16" 3/8" 1/2" 3/4" 1" SEAL 01 = Buna 02 = Fluorocarbon 13 = EPDM SUFFIX NO = Normally Open MO = Manual Override CO = 1/2" NPT Conduit CL = 1/2" NPT Conduit with 24" Lead Wires 70

Model 8531 All Dimensions in Inches (mm) 1.91" x 1.65" (48.5 x 42) 1.04" (26.5) 1.95" (49.5) R B H H1 L L1 AØ 1/4" NPT 3/8" NPT 1/2" NPT 3/4" NPT 1" NPT 0.77 4.13 3.68 2.36 1.08 1.73 (19.5) (105) (93.5) (60) (27.5) (44) 0.77 4.13 3.68 2.36 1.08 1.73 (19.5) (105) (93.5) (60) (27.5) (44) 0.77 4.23 3.68 2.64 1.22 1.73 (19.5) (107.5) (93.5) (67) (31) (44) 0.95 4.70 4.04 3.15 1.44 1.97 (24) (119) (102.5) (80) (36.5) (50) 1.16 5.18 4.35 3.74 1.73 2.44 (29.5) (131.5) (110.5) (95) (44) (62) Power Consumption DC AC Inrush Holding 18W 45VA 35VA 101 Valve body 102 Valve cover *103 Valve piston 104 Round head cap screw *105 Pressure spring *106 Seal ring *107 O-ring *108 Grooved ring 400 Coil 701 Guide *702 O-ring *704 Pressure spring *705 Plunger 706 Spring clip 707 O-ring 1400 Electrical connector * These individual parts form a complete wearing unit.when ordering spare parts please state complete part number. 71

Single Valve Inquiry Point Levels Application Sheet Valve Inquiry Application Sheet Name Address Copy this page. Fill in the blanks. Fax it to KIP at (860) 677-4999 Call us at 1-800-722-5547 Date / / Company City E-mail State Zip Telephone Fax Description of application Valves Per System Manifold (Submit System Schematic) Immediate Quantity Prototype Y N Estimated Yearly Quantity MEDIA INFORMATION Air - Y N Lubricated - Y N Oxygen Service - Y N Liquid Media Specific Gravity Viscosity Inlet Pressure Minimum Temp. Downstream Pressure (-) Minimum Temp. Maximum Oper. Pressure Diff. (MOPD) (=) Operating Temp. Flow Required Body (CV, GPM, SCFM, ETC.) At Operating Pressure Flow Required Stop (CV, GPM, SCFM, ETC.) At Operating Pressure TYPE OF VALVE Standard Poppet Type Valve - Y N Isolated Style Valve - Y N (2WNC Only) 2WNC 2WNO 3WNCFV 3WNCLC 3WNO 3WMP 3WDC Standard Valve Body Manifold Mount Body Operator Other Body Material - Brass 430 SS Other (See Page 12 for Body Material) UL Recognized CSA Approved Food Grade Other BODY PORTING INFORMATION (SEE PAGES 8 FOR BODY PORTING AVAILABILITY) Inlets Ports Body - Side Bottom Size (ie 1/8" NPT, 1/4" NPT, 10-32 UNF) Outlet Ports Body - Side Bottom Size (ie 1/8" NPT, 1/4" NPT, 10-32 UNF) Adapter Porting- Size (ie 1/8" NPT, 1/4" NPT, 10-32 UNF) Other BODY OPTIONS INFORMATION Side-Metered Orifice Side-Metered Common Bottom-Metered Orifice SEAL SELECTION (SEE PAGE 11 FOR SEAL OPTIONS AVAILABLE) Lower Seal (Buna Standard) Upper Seal (Viton Standard) Seal Selections Special Information COIL SELECTION CRITERIA Housing Style (See Page 9 For Info) (ie. Grommet) Bracket - Y N Housing/Plating Special Request Class B Class H Molded Coil Tape Wound (Dry) Wattage Req d Voltage AC/DC HZ Minimum Voltage Maximum Voltage Rectified - Y N Lead Wire (24" STD) Termination Spade Style Continuous Duty Intermittent Duty Max. Time On Max. Time Off Cycle Rate Will Valve Be in a Moisture Environment Coil Comments Application Comments 72

Series 8 Valve Inquiry Application Sheet Series 8 Valve Inquiry Application Sheet CONTACT INFORMATION Name Address Date / / Company City State Zip Telephone Fax E-mail Website DESCRIPTION OF APPLICATION Media Media Temperature Range Ambient Temperature Range Operating Pressure Range (Min./Max.) Back Pressure Desired Flow Rate @ Operating Pressure Differential VALVE REQUIREMENTS Function (circle one): 2-Way Normally Closed 2-Way Normally Open Double Acting Port Size Options (circle one): Manual Override Latching Coil Orifice Size Minimum Voltage Maximum Voltage Maximum Wattage MATERIALS OF CONSTRUCTION Body (circle one): Brass Stainless Steel PVDF PPS (Polyphenelene Sulphide) Bronze Seal (circle one): Buna EPDM Fluorocarbon PTFE HNBR Immediate Production Quantity Estimated Annual Quantity Copy this page. Fill in the blanks. Fax it to KIP at (860) 677-4999 Call us at 1-800-722-5547 KIP 72 Spring Lane Farmington, CT 06032 USA email: sales@kipinc.com www.kipinc.com 73

Warning/Warranty Warning These products are intended to use in industrial compressed air systems only. Do not use these products where pressures and temperatures can exceed those listed under Specifications. Before using these products with fluids other than those specified, for non-industrial applications, life-support systems, or other applications not within published specifications, consult Norgren. Through misuse, age, or malfunction, components used in fluid power systems can fail in various modes. The system designer is warned to consider the failure modes of all component parts used in fluid power systems and to provide adequate safeguards to prevent personal injury or damage to equipment in the event of such failure modes. System designers must provide a warning to end users in the system instructional manual if protection against a failure mode cannot be adequately provided. System designers and end users are cautioned to review specific warnings found in instruction sheets packed and shipped with these products. System designers should also provide for all OSHA requirements including Title 29 CFR 1910.147 Lockout/Tagout. It should be recognized that warnings are valid for any product, regardless of manufacturer, and are not restricted to products manufactured by Norgren. Norgren s reputation for product quality and performance is well established. We feel we have the additional obligation to provide information or warnings to customers to assist them in applying our products in a reasonable and safe manner. Warranty Limited Warranty, Disclaimer and Limitation of Remedies Items sold by Norgren are warranted to be free from defects in materials and workmanship for a period of one year from the date manufacture, provided said items are used according to Norgren s recommended usages and within Norgren s specifications. Norgren s liability is limited to the repair of, or replacement in kind of, at Norgren s sole option, any items proved defective, provided these items are returned to Norgren prepaid. To confirm date of purchase, invoice date or invoice number must be furnished; otherwise, date code on product will be used to determine eligibility for warranty coverage. The warranties expressed above are in lieu of and exclusive of all other warranties. There are no other warranties, expressed or implied, except as stated herein. There are no implied warranties of merchantability or fitness for a particular purpose, which are specifically disclaimed. Norgren s liability for breach of warranty as herein stated in the exclusive remedy, and in no event shall Norgren be liable or responsible for incidental or consequential damages, even if the possibility of such incidental or consequential damages has been made known to Norgren. Norgren reserves the right to discontinue manufacture of any product or change product materials, design, or specifications without notice. 74

Thread Forms M5 A metric machine screw thread (M5 x 0.8) 5 mm in diameter with 0.8 mm between threads. Used on miniature pneumatic products it is nearly identical in size to a 10-32 UNF thread. Port sealing is effected by a thermoplastic washer which creates a static face seal. ISO G Designed to mate with threads conforming to ISO Standard 228/1, a parallel pipe thread available in both male and female forms. ISO G ports feature a flat surface perpendicular to the axis of the port on which a washer incorporated into the male fitting establishes a static face seal, (reference ISO 1179). ISO G series threads are usually designated in the following manner, with a 1/4 size pipe thread being indicated in this example: G1/4. This format is always used with female threads, however, in some, but not all instances, male threads may include an A or B suffix following the port size indicating the thread class, (typically A ). Example: G 1/4A. In addition to itself, the ISO G thread form will also mate with British Standard Pipe Parallel (BSPP) and Japanese Industrial Standard Parallel per JIS B 0202. As both the BSPP and JIS B 0202 standards do not define an area for the ISO G static seal to engage, some form of thread sealant must be applied to the thread to prevent spiral leakage. Note: Norgren male ISO G threads have always included a thermoplastic washer to create the static face seal. During 1998/9 this design will be changed to provide an o-ring in an under-cut groove. This improved design will still mate with port forms shown opposite but will provide an improved seal. ISO R Designed to mate with threads conforming to ISO Standard 7/1, a tapered pipe thread available in male form. ISO R ports are similar to NPTF threads, they form a pressure tight joint via an interference fit as they are tightened, (thread sealant is recommended). To insure a pressure tight seal, Pneufit ISO R male pipe threads are supplied with Precote 5 thread sealant. ISO R male series threads are usually designated in the following manner, with a 1/4 size pipe thread being indicated in this example: R 1/4. ISO R female series threads are usually designated in the same manner, but with a c subscript. Example: Rc1/4. In addition to itself, the ISO R thread form will also mate with British Standard Pipe Tapered (BSPT) and Japanese Industrial Standard Tapered Pipe (PT) per JIS B 0203. Some form of thread sealant must be applied to the thread to prevent spiral leakage. ISO R male threads will also effect a seal with ISO G, BSPP and JIS B 0202. In all cases, some form of thread sealant must be applied to the thread to prevent spiral leakage. 75

Thread Forms Thread Form Mates with Thread Form Method of Sealing M5 (male) M5 (female) Molded thermoplastic sealing washer effects static face seal ISO G (female) ISO G (male) BSPP (female) Molded thermoplastic sealing washer effects static face seal JIS B 0202 (female) ISO G (male) Molded thermoplastic sealing washer effects static face seal BSPP (male) ISO G (female) JIS B 0202 (male) Sealing washer should be used to effect static face seal ISO R (male) BSPT (male) Thread sealant must be applied to prevent spiral leakage JIS B 0203 (male) 76

Thread Forms Thread Form Mates with Thread Form Method of Sealing ISO Rc (female) BSPT (female) ISO R (male) BSPT (female) ISO G (female) Thread sealant must be applied to prevent spiral leakage BSPP (female) JIS B 0202 (female) ISO R (male) ISO Rc (female) BSPT (male) Thread sealant must be applied to prevent spiral leakage JIS B 0203 (male) 77

Conversion Tables VOLUME from/to cm 3 liter in 3 ft 3 fl oz pt. qt. gal cm 3 1.001 0.06102 3.53 x 10-5.03381.00211 0.106 2.64 x -10 liter 1000 1 61.02 0.03532 33.81 2.113 10.057.2642 in 3 16.39 0.01639 1 5379 x 10-4.5541.03463 0.01732.00433 ft 3 2.83 x 104 28.32 1728 1 957.5 59.84 29.92 7.481 fl oz 29.57 0.02957 1.805 0.00104 1.06250.03125.00781 pt 473.2 0.4732 28.88 0.01671 16 1 0.500 0.1250 qt 946.4 0.9463 57.75 0.03342 32 2 1 0.2500 gal (US) 3785 3.785 231 0.1337 128 8 4 1 PRESSURE from/to mm Hg in Hg in H 2 O ft H 2 O atm lb/in 2 kg/cm 2 mm Hg 1 0.03937 0.5353 0.04460.00132 0.01934.00136 in Hg 25.40 1 13.60 1.133.03342 0.4912 0.03453 in H 2 O 1.868 0.07355 1 0.08333 0.00246 0.03613 0.00254 ft H 2 O 22.42 0.8826 12 1 0.02950 0.4335 0.03048 atm 760 29392 406.8 33.9 1 14.70 1.033 lb/in 2 51.71 2.036 27.67 2.307 0.06805 1 0.07031 kg/cm 2 735.6 28.96 393.7 32.81 0.9678 14.22 1 bar 750.0 29.53 401.32 33.46 0.98592 14.504 1.01978 Length from/to cm m km in ft. mile cm 1 0.01 1 x 10-5 0.3937 0.03281 6.21 x 10-6 m 100 1 0.001 39.37 3.281 6.21 x 10-4 km 1 x 105 1000 1 3.94 x 104 3281 0.6214 in 2.540 0.02540 2.54 x 10-5 1 0.08333 1.58 x 10-5 ft 30.48 0.3048 3.05 x 10-4 12 1 1.89 x 10-4 mile 1.61 x 105 1609 1.609 6.34 x 104 5280 1 ENERGY from/to BTU Cal Joule Hp. hr. Kw hr. BTU 1 252.0 1055 3.93 x 10-4 2.93 x 10-4 Cal 0.397 1 4.186 1.56 x 10-5 1.16 x 10-5 joule 9.48 x 10-4 0.2389 1 3.73 x 10-7 2.78 x 10-7 Hp hr 2545 6.41 x 105 2.68 x 106 1 0.7457 Kw hr 3413 8.60 x 105 3.60 x 106 1.341 1 TEMPERATURE COMPARISON -100 C to +300 C C F C F -100-148 29 84.2-90 -130 30 86.0-80 -112 31 87.8-70 -94 32 89.6-60 -76 33 91.4-50 -58 34 93.2-40 -40 35 95.0-35 -31 36 96.8-30 -22 37 98.6-25 -13 38 100.4-20 -4 39 102.2-15 5 40 104.0-10 14 45 113-5 23 50 122 0 32 55 131 1 33.8 60 140 2 35.6 65 149 3 37.4 70 158 4 39.2 75 167 5 41 80 176 6 42.8 85 185 7 44.6 90 194 8 46.4 95 203 9 48.2 100 212 10 50 110 230 11 51.8 120 248 12 53.6 130 266 13 55.4 140 284 14 57.2 150 302 15 59 160 320 16 60.8 170 338 17 62.6 180 356 18 64.4 190 374 19 66.2 200 392 20 68 210 410 21 69.8 220 428 22 71.6 230 446 23 73.4 240 464 24 75.2 250 482 25 77 260 500 26 78.8 270 518 27 80.6 280 531 28 82.4 290 554 300 572 AREA from/to cm 4 m 2 km 2 in 2 ft 2 cm 2 1 0.0001 1 x 10-10 0.1550 0.00108 m 2 1 x 104 1 1 x 10-5 1550 10.76 km 2 1 x 1010 1x 105 1 1.55 x 109 1.08 x 107 in 2 6.452 6.45 x 10-4 6.45 x 10-10 1 0.00694 ft 2 929.00 0.09290 9.29 x 10-8 144 1 TEMPERATURE CONVERSION C = 5/9 ( F - 32) F = 9/5 ( C + 32) K = C + 273.2 R = F + 459.7 WEIGHT from/to gm kg oz lb gm 1 0.001 0.03527 0.00220 kg 1000 1 35.27 2.205 oz 28.35 0.02835 1 0.06250 lb 453.6 0.4536 16 1 78

KIP Website www.kipinc.com is your complete source for the latest KIP Fluid Controls product information, technical tips, and other valuable information. 79