Harlingen Water Works System Approved Products List For Subdivisions January 11, 2005 Revised March 24, 2016
Harlingen Water Works System Approved Products List for Subdivisions Table of Contents: 1. Valves 2. Fire Hydrants and Flush Out Valve Assembly 3. Continuation of Fire Hydrants and Flush Out Valve Assembly 4. Tap saddles and tap sleeves (Revised 03/24/2016) 5. Meter Boxes and Lids (Revised 03/24/2016) 6. Cooperation and Curb Stops (Revised 03/24/2016) 7. Brass Adapters (Revised 03/24/2016) 8. Brass Fittings (Revised 03/24/2016) 9. Copper Tubing, Pipe and Fittings 10. Polyvinyl Chloride (PVC) Water Pipe (Revised 03/24/2016) 11. Valve Boxes 12. Fittings 13. Restraints (Revised 03/24/2016) 14. Repair Couplings 15. Adapters 16. Valve Specifications 17. Continuation of Valve Specifications 18. Butterfly Valve Specifications 19. Hydrant Specifications
APPROVED PRODUCT LIST Brass Gate Valves Sizes 2-3 Style- FIP x FIP Manufacturers Name Product Number 1. Hammond IB- 645 2. Jones J- 372 Comments: These products must have brass operating wheels Resilient Wedge Gate Valves Sixes- 4-20 Styles - MJ, PO, Flg, Flg x MJ, Flg. x PO Manufacturers Name Product Number 1. American Flow Control AFC 2500 2. Mueller A -2360 3. US Pipe AUSP0-19 & AUSP0-23 & AUSP0-06 4. Kennedy C509 flanged 10103008561HWW C509 MJ 10103008571HWW C515 flanged 10103007561HWW C515 MJ 10103007571HWW Comments: These products must be trimmed in 304 stainless. Butterfly Valves Sizes- 16-36 Styles MJ, PO, Flg., MJ x Flg., PO x Flg. Manufacturers Name Product Number 1. Mueller B -3211 2. Crispin Series 500 K-FLO 16 20 3. Crispin Series 47 K-FLO 24 36 4. Kennedy Size Mechanical Joint Flanged 16 624500011079 624500021105 18 644500011016 644500021065 20 664500011046 664500021056 24 704500015068 704500025255 30 741450015084 741450025282 36 761450016124 761450025169 Comments: This product must be epoxy coated inside and out and must have EPDM seat. Revised 03/24/2016 Page 1 of 19
APPROVED PRODUCT LIST Fire hydrants Sizes- 3, 3 6, 4, 4 6, 5, 5 6, 6 Styles- MJ, PO Manufacturers Name Product Bury Size MJ Number PO Number 1. American Flow Control B-84-B 3 8616834 3 6: Trench 8616917 4 8616918 4 6 8616919 5 8616920 5 6 8616921 6 2. Mueller Super Centurion 3 3 6 4 4 6 5 5 6 6 423-528675 3 423-528676 3 6 423-528321 4 423-529150 4 6 423-528722 5 423-523718 5 6 423-523719 6 3. US Pipe Sentenal 250 453-532824 3 453-532825 4 453-532826 4 6 453-532848 5 453-532595 6 453-532827 7 6 Push on Shoe 453-532832 3 453-532833 4 453-532834 4 6 453-532849 5 453-532850 6 453-532835 7 Revised 03/24/2016 Page 2 of 19
4. Kennedy Valve K81 Harlingen Spec Fire Hydrant Part Numbers Size 6 Mechanical Joint 1546330615132HWW 3 0 1546335615132HWW 3 6 1546340615132HWW 4 0 1546345615132HWW 4 6 1546350615132HWW 5 0 1546355615132HWW 5 6 1546360615132HWW 6 0 6 Push On 1546730615132HWW 3 0 1546735615132HWW 3 6 1546740615132HWW 4 0 1546745615132HWW 4 6 1546750615132HWW 5 0 1546755615132HWW 5 6 1546760615132HWW 6 0 Comments: All fire hydrants must come painted yellow from the factory and be trimmed in 304 stainless. Pump and cap must be white. Revised 03/24/2016 Page 3 of 19
Brass Tap Saddles for C-900 PVC Sizes- 2-12 Outlet size 1 Style- single band or O.D. controlled Manufacturers Name S.B. Product Number O.D. Product Number 1. Mueller BR1B H - 13000 2. Jones J 975 J 996 3. Ford 101 B S70 4. A.Y. McDonald 3806 3806 Comments: This product must be brass with no exceptions. Brass Tap Saddles for C-900 PVC Sizes- 4-12 Outlet size- 2 Style double band or O.D. controlled Manufacturers Name D.B Product Number O.D.C Product Number 1. Mueller BR2B H - 13000 2. Jones J 979 J - 996 3. Ford 202 B N/A 4. A.Y. McDonald 3826 3806 Comments: This product must be brass with no exceptions. Tap Sleeves Sizes 4-24 Outlet sizes 4-12 Type Fusion bonded Epoxy Manufacturers Name Product Number 1. Smith Blair 622 2. JCM 412 3. Romac Industries FTS420 4. Power Seal 3460CS 5. Ford FTSC types ONLY Comments: This product must be trimmed in 304 stainless steel. This product must be greased and wrapped in clear plastic upon installation Brass Cooperation Stop Sizes 3/4 1 Style MIP x PJCTS Manufacturers Name Product Number 1. Mueller 2. Jones 3. Ford 4. A.Y. McDonald Comments: Must comply with Senate Bill S.3874; must not exceed.25% lead Effective October 1, 2012 Revised 03/24/2016 Page 4 of 19
Meter Box Residential Style Oval Type Plastic body with plastic lid Manufacturers Name Product Number 1. DFW 1017 Comments: Lids must be manufactured with the HWWS logo. Must be traffic rated. Large Meter Box Sizes 15 x 27 Style Rectangular double wall plastic box with cast iron lid. Manufacturers Name Product Number 1. Mid States 2. DFW Comments: Must be traffic rated. Meter Box Lids Style Rectangular and oval Type Plastic Manufactures Name 1. DFW Comments: Lids must be manufactured with the HWWS logo. Must be traffic rated. Revised 03/24/2016 Page 5 of 19
Brass Cooperation Stop Size 2 Styles MIP x MIP, MIP x FIP Manufacturers Name MIP x MIP Product Number MIP x FIP Product Number 1. Mueller B 2969 B - 20046 2. Jones E 1943 J - 1961 3. Ford FB 500 7NL FB 1700 7 4. A.Y. McDonald 73131B2 3149B Comments: MIP x compression not an option on this product Brass Cooperation Stop Size 1 Style MIP x PJCTS Manufactures Name Product Number 1. Mueller P 15028N 2. Jones E 3403 3. Ford F 1100 4 HL 4. A.Y. McDonald 74704-22 1 Comments: MIP x Compression is not an option on this product. Brass Curb Stop Size 1 Style 90 degree angle FIP x PJCTS Manufactures Name Product Number 1. Mueller P 24274N 2. Jones E 1969 W 3. Ford BA41 44 W - NL 4. A.Y. McDonald 74606B 22 1 Comments: Compression x swivel not an option in this product. Revised 03/24/2016 Page 6 of 19
Brass Adapter Size 1 Styles MIP x Flare Manufacturers Name Product Number 1. Mueller H- 15425 N 2. Jones E - 1531 3. Ford C 28 44 NL 4. A.Y. McDonald 74753 1 Comments: Compression is not an option on this product Brass Adapter Size 2 Styles MIP x Compression Manufacturers Name Product Number 1. Mueller P - 15428 2. Jones J - 2605 3. Ford C 84-77 4. A.Y. McDonald 4753-22 Comments: To be used only when 2 services are not soldered. Revised 03/24/2016 Page 7 of 19
Brass Reducer Bushings Sizes 1 x ¾, 2 x 1, 2 x 1 ½, 1 ½ x 1, 1 ½ x ¾, 2 x ¾ Style FIP x FIP Domestic Manufacturers Only Comments: No foreign products accepted in this item. Brass Meter Couplings Sizes ¾, 1 Style MIP x Swivel Manufacturers Name ¾ Product Number 1 Product Number 1. Mueller H 10891 12N H 10890 N 2. Jones E 130 2.5 L E 130 2.625 3. Ford C 38-23-2.5 NL C 38 44 2.625 NL 4. A.Y. McDonald 74620 ¾ x 2 ¾ 74620 1 ST Comments: No foreign products accepted in this item. Brass Nipples Sizes ¾ - 2 Style MIP x MIP Lengths 1 12 Domestic Manufactures Only Comments: No foreign products accepted in this item Brass Fittings Sizes ¾ 2 Style FIP x FIP Domestic Manufactures Only Comments: No foreign products accepted in this item. Revised 03/24/2016 Page 8 of 19
Copper Tubing Sizes ¾, 1, 2 Type K soft Domestic Manufacturers Only Comments: 2 type K to be used only when 2 services cannot be soldered. No foreign products accepted in this item. Rigid Copper Pipe Size 2 Type K hard Domestic Manufacturers Only Comments: HWWS preference for 2 services to facilitate soldered fittings. Rigid Copper Fittings Size 2 Type Copper Domestic Manufactures Only Comments: To be used with 2 rigid copper pipe. No foreign products accepted in this item. Revised 03/24/2016 Page 9 of 19
Polyvinyl Chloride (PVC) Water Pipe Sizes 2 Class 250 SDR 17 Yelomine Pipe Domestic Manufactures Only Comments: SCH-40 Solvent weld pipe is not an option. No solvent weld fittings are applicable. Polyvinyl Chloride (PVC) Water Pipe Sizes 4 12 Style Gasket Class C-900 / DR 25 / DR 18 Domestic Manufacturers Only Comments: Class 160 (DR26) is not an option for this product. Polyvinyl Chloride (PVC) Water Pipe Sizes 14 36 Style IB Gasket Class C-905 / DR 25 Domestic Manufactures Only Comments: No other class of pipe is acceptable. Revised 03/24/2016 Page 10 of 19
Valve Boxes Size 19-22 (Small) Type Adjustable Manufacturers Name Product Number 1. Tyler/Union 4615 2. Star 461 HD 3. East Jordan Iron 8550 Comments: The Star 461 HD is the only foreign manufacture accepted in this item. Revised 03/24/2016 Page 11 of 19
Fittings Sizes 4-36 Style MJ, PO, FLG Type Ductile iron AWWA C-153 and AWWA C-110 Manufacturers Name 1. Tyler/Union 2. Sigma 3. Star 4. SIP Comments: All fittings shall be cement lined and FLG fittings shall use a minimum of 304 stainless steel bolts. All fittings shall be greased and wrapped in clear plastic. Food Grade Grease Clarion Food Machinery Grease No. 2 / 5 gallon bucket Mystik Product Code # 655699009031 Royal Crown Tech AZ Grease H1 Food Grade Comments: Grease must be approved by HWWS. Revised 03/24/2016 Page 12 of 19
Restraints Sizes 4 36 Style PVC, Ductile iron Manufacturers Name Product Number 1. Star Star Grip 3000 PVC Grip 3500 PVC Star Grip 4000 2. Ford UFR - 1500 3. Sigma One Lok 4. Ebaa Mega Lug 5. Smith Blair Cam Lock 6. Tyler Union TufGrip 7. Romac Industries Romagrip Comments: When using all thread rod as a means of restraint stainless steel must be used. Internal Joint Restraints Sizes 4 12 Style PVC pipe Manufacturers Name Product Number 1. JM Eagle Eagle Lock 900 Revised 03/24/2016 Page 13 of 19
Repair Couplings Sizes 4 36 Style Cast compression x compression Manufacturers Name Product Name 1. Mueller Maxi Ste 2. Smith Blair Quantum 3. Ford Ultra Flex 4. Romac 501 5. Power Seal Power Max Comments: The Maxi Step is nylon coated, the Quantum is Epoxy coated with Stainless steel bolts and the Ultra Flex is Epoxy coated with Steel bolts. All of these products are to be wrapped and greased upon installation. These products are only to be used when PVC repair couplings are not applicable. Repair Couplings Sizes 2 16 Type Gasket Style PVC Manufactures Names 1. Harco 2. Certainteed 3. Septer Comments: This product is to be used before any other product. Another style may only be used when this item is not applicable. No PVC solvent weld fittings are applicable. Revised 03/24/2016 Page 14 of 19
Adapters Sizes 4-36 Style - Flange x MJ Manufacturers Name 1. Mueller 2. Smith Blair 3. Ford Comments: Must have 304 stainless trim and be Epoxy/nylon coated. There are some exceptions in some these products due to the variations of the way these certain products are manufactured. Revised 03/24/2016 Page 15 of 19
RESILIENT WEDGE GATE VALVE SPECIFICATION The resilient seat gate valves 4-12 shall fully comply with the latest revision of AWWA C509 or C515, and shall also be UL listed and FM approved. The valves shall be tested and certified to ANSI/NSF 61. Valves shall include the following specific design criteria: The valve shall have a 250 psig working pressure. Each valve shall be factory seat tested to 250 psig and shell tested to 500 psig. The valve type shall be non-rising stem (NRS) or outside screw and yoke (OS&Y) as specified. The valve shall have an arrow cast on the operating nut or hand wheel showing opening direction. All valves shall be open left. The NRS valves shall be provided with a 2 square operating nut and OS&Y valves shall be provided with a hand wheel. The bolt that attaches the operating nut to the stem shall be recessed into the operating nut so as not to interfere with valve wrench operation. The valves shall have bolts and nuts for the stuffing box and bonnet and operating nut with one of the following compositions: 1. Type 304 stainless steel 2. Type 316 stainless steel The valve stem shall be made of bronze ASTM B-132 alloy C67600 bar stock material. The stem material shall provide a minimum 70,000 psi tensile strength with 15% elongation and yield strength of 30,000 psi. The stem shall have at least one anti-friction thrust washer above and below the stem collar. The NRS valves shall have a stuffing box that is o-ring sealed. Two o-rings shall be placed above and one o-ring below the stem thrust collar. The thrust collar shall be factory lubricated. The thrust collar and its lubrication shall be isolated by the o-rings from the waterway and from outside contamination providing permanent lubrication. The valve body, bonnet, stuffing box, and disc shall be composed of ASTM A- 126 Class B grey iron or ASTM A395 or A536 ductile iron. The valves shall have an end configuration of MJ or PO with restraining capabilities. The valve disc and guide lugs must be fully (100%) encapsulated in SBR ASTM D2000 or EPDM rubber material. The peel strength shall not be less than 75 ppi. Guide caps of an Acetal bearing material shall be placed over solid guide lugs, guides placed over bare metal are not acceptable. The valves shall have all internal and external ferrous surfaces coated with fusion bonded epoxy coating of 10 mils nominal thickness and coating shall conform to AWWA C550. The tapping valves shall have an inlet flange conforming to ANSI B16.1 Class 125. The valve inlet flange shall have a machined raised face complying with MSS SP-60.The seat opening of the tapping valves shall be at least.30 larger than the nominal pipe size. Revised 03/24/2016 Page 16 of 19
The valves shall be warranted by the manufacturer against defects in materials or workmanship for a period of 10 years from the date of manufacture. The manufacturing facility for the valves must have current ISO certification. The NRS valves shall be MUELLER A2360 series or AFC 2500 series The OS&Y valves shall be MUELLER R2360 series or AFC 2500 series The NRS tapping valves shall be MUELLER T2360 series or AFC 2500 series Note: The city reserves the right to accept only those materials, which are in full compliance with these specifications and deemed most advantageous to its interests. Failure to comply with any of these above requirements is sufficient cause for rejection of proposed valves. Revised 03/24/2016 Page 17 of 19
BUTTERFLY VALVE SPECIFICATION The Butterfly valves 4-30 shall fully comply with the latest revision of AWWA C504 for Class 150B service. Valves shall include the following specific design criteria: Valve Body The valve body shall be constructed of cast iron ASTM A-126 Class B and conform to AWWA C540 in terms of laying lengths and minimum body shell thickness. End connection shall be specified on order or on the plans. Valve Disc Valve disc shall also be made from Ductile Iron ASTM A-536 Class B in sizes 20 and smaller. Sizes 24 and larger shall be built from Ductile Iron in conformance to ASTM A-536. Disc shall be furnished with Type 316 stainless steel seating edge to mate with the rubber seat on the body or vice versa. Valve Seat Valve seat shall be Buna-N rubber (unless otherwise specified) located on the valve body or the disc. In sizes 20 and smaller, valves shall have bonded seats that meet test procedures outlined in ASTM D-429 Method B. Sizes 24 and larger shall be retained in the valve body or disc by 316 stainless steel adjustable retaining segments. Valve Shaft The shaft shall be Type 304 stainless steel conforming to ASTM A-276. Shaft seals shall be standard self-adjusting split V packing. Shaft seals shall be of a design allowing replacement without removing the shaft. Valve Bearings Bearings shall be sleeve type that is corrosion resistant and self lubricating. Valve Actuators Actuators shall be fully greased packed and have adjustable stops in the open/close positions. The actuator shall have a mechanical stop which will withstand an input torque of 450 ft. lbs. against the stop. The traveling nut shall engage alignment grooves in the housing. The actuators shall have a built in packing leak bypass to eliminate possible packing leakage into the actuator housing. Coating The interior and exterior surface except for the seating shall be coated in accordance with AWWA C550 and C504. All internal and external surfaces shall be covered with a polyamide cured epoxy coating applied over a sand blasted new white metal surface per SSPC-SP10 to minimum of 6 mils in compliance with AWWA C550. Warrantee The valves shall be warranted by the manufacturer against defects in materials or workmanship for a period of 18 months from the date of manufacturer. Note: The city reserves the right to accept only those materials, which are in full compliance with these specifications and deemed most advantageous to its interests. Failure to comply with any of these above requirements is sufficient cause for rejection of proposed valves. Revised 03/24/2016 Page 18 of 19
FIRE HYDRANT SPECIFICATIONS Fire hydrants shall meet or exceed AWWA C502, latest revision. Rated working pressure shall be 250 p.s.i., and hydrants shall include the following specific design criteria: The main valve shall be of the compression type. The hydrant must have a traffic breakaway feature. Traffic feature must be designed for easy 360-degree rotation of nozzle section during field installation. The hydrant must open left and be marked on the hydrants bonnet to indicate the specified opening direction. The main valve opening shall not be less than 5 ¼ and be designed so that removal of all working parts can be accomplished without excavating. The bronze seat shall be threaded into mating threads of bronze. The draining system of the hydrant shall be bronze and positively activated by the main operating rod. Hydrant drains shall close completely after no more than three turns of the operating nut. There shall be a minimum of 2 internal ports and minimum 2 drain port outlets to the exterior of the hydrant. Drain shutoff shall be direct compression closure. The hydrant shall be 2 ½ NST threads on hose nozzles and 4 ½ NST threads on pumper nozzle. The hydrants operating nut shall be 1 ¼ pentagon shape. The interior of the shoe including the upper and lower valve plates and stem cap shall have a protective coating that meets AWWA C-550 standards. All internal and external dressings such as pins, springs, lock washers, nuts and bolts etc. must be minimum of 304 stainless steel. Hydrants shall be painted yellow by the manufacturer. Hydrant shoe inlet size shall be 6 and connection type shall be push on or MJ and must have restraining capabilities. Hydrants shall be warranted by the manufacturer against defects in material or workmanship for a period of 10 years from the date of manufacture. Hydrants shall be Mueller Super Centurion 250 or AFC B-84-B Friction loss shall not exceed 3.0 p.s.i.g. at 1000 gpm through 4 ½ pumper nozzle. Note: The city reserves the right to accept only those materials, which are in full compliance with these specifications and deemed most advantageous to its interests. Failure to comply with any of these above requirements is sufficient cause for rejection of proposed hydrants. Revised 03/24/2016 Page 19 of 19