Illustrated Parts List - PDF Free Download

More time on the road Illustrated s List RTLOC-6909A-T November 0

Contents How To Use The Illustrated s List... AFTERMARKET TRANSMISSIONS... 4 AUXILIARY DRIVE GEAR... 5 CASE (AUX)... 6 CASE (FRONT) FORCED LUBE... 9 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... 5 HOSES & CONN. - SPD... 6 HOSES & CONN. - 9 SPD... 8 INPUT SHAFT & DRIVE GEAR... 0 INTEGRAL OIL PUMP (FORCED LUBE)... ISOLATORS... KITS & ASSEMBLIES... 4 LEVERS/HOUSINGS... 7 MAINSHAFT & SYNCHRO(AUX)... 9 MAINSHAFT ASSY... MISCELLANEOUS... OIL COOLER... 4 RANGE CYLINDER... 6 REVERSE IDLER... 7 ROADRANGER VALVE- SPD... 40 ROADRANGER VALVE- 9 SPD... 4 SHIFT BAR HOUSING... 4 SLAVE VALVE - A-5000... 46 SPLITTER CYLINDER... 47 T- VALVE (9 SPEED ONLY)... 49

How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used

Group: AFTERMARKET TRANSMISSIONS Reman Transmission AFTMKT 09- Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Description Replaced Qty. Notes Kits/Assys Where TA-F8- R TA-F8- RDS TA-F8- X RTLOC-6909A-T REMAN TRANS RTLOC-6909A-T REMAN TRANS RTLOC-6909A-T NEW SVC EXCH TRANS WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 4

Group: AUXILIARY DRIVE GEAR 5 6 7 8 4 0484A-5-0 AUXILIARY DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 4067 SPACER 40046 5566508- BOX BEARING 556650,5566508 K-597,K-598 400894 RETAINER 4 X-8-645 CAPSCREW X 8 6 6 /8"-6X" 5 4009 SPACER K-808 6 K-808 REPL KIT-DRIVE GEAR 4009,40098 7 4085 WASHER 40090 K-808 8 4054 SNAP RING K-808,K-7,K- 597,K-598 5

Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 5 4 5 7 Magnetic 0 6 6 4 9 Mechanical 8 6 9 5 0 049A-5-00 CASE (AUX) Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 404 MAGNETIC 55685 -O- RING K-98,S-50,S- 6

Description Replaced Qty. Notes Kits/Assys Where 50,S-809,S-980 K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-597,K-598 4 X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 4047 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.04 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.0 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 458,S-50,S- 809,S-859 K-6,K-98,K- 458 7 X-8L-6 CAPSCREW 4 /8"-6X-/4" 7 X-8L-64 CAPSCREW /8"-6X" 7 X-8L-64 CAPSCREW 6 /8"-6X" USE W/40 RBC 8 X-8L-60 CAPSCREW 7 /8"-6X-/" 8 X-8L-64 CAPSCREW /8"-6X" 9 400 COVER 46 S-980 0 405978 GASKET 4046 K-458,S-980 K-805 SHIM KIT 45 K - 06 K-597,K-598,S- 980 45 GASKET K-458,S-980 4064 REAR HOUSING 5 085 LIFTING EYE 705 S-980 6 X-8L-604 CAPSCREW 8 /8"-6X-/4" 9 8604 SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY 40590 MECHANICAL K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X 8 66 6 /8"-6X-/4" K-454 SPEED SENSOR KIT A - 698,A - 674 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 7046,A - 758 DUAL PICK-UP (4 PIN) 4 799 BUSHING S-50,S-859 5 44 -O- RING 6 S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING 7

Description Replaced Qty. Notes Kits/Assys Where 6 S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING 8

Group: CASE (FRONT) FORCED LUBE 7 8 9 0 6 7 8 4 40 0 5 8 4 4 4 45 9 7 4 5 6 44 8 7 0 8 6 5 9 09B-08-0 Alum Hsg 4 CASE (FRONT) FORCED LUBE Description Replaced Qty. Notes Kits/Assys Where S-000 CASE ASSEMBLY 40589,405809,S - 9 4040 PLUG 40747 -/6" MAGNETIC, O-RING INCLUDED A-794 LUBE TUBE ASSY 4049,A - 74 A-747 EXTENDED LUBE TUBE ASSY 4059 NOT TO BE USED WITH 40505 CASE 4 4050 GASKET 4080 K-458 5 40809 PTO COVER 6596,40057 6 X-8-75 CAPSCREW X 8 74 8 7/6"-4X7/8" 7 406584 CLUTCH HOUSING GASKET 8 K-67 FORCED LUBE CL HSG KIT 40485,405668 K-458,K-67,K- 67,K-67,K-676 A - 748 # PULL IRON 8 K-67 FORCED LUBE CL HSG A - 749,A - 750 # PULL IRON - NODAL MOUNT - 9

Description Replaced Qty. Notes Kits/Assys Where KIT 8 K-67 FORCED LUBE CL HSG KIT 8 K-676 FORCED LUBE CL HSG KIT UPPER/LOWER A - 746 # PULL ALUMINUM - NODAL MOUNT A - 745 # PULL ALUMINUM 9 964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 4050 HAND HOLE COVER 45 # PULL 0 405 HAND HOLE COVER 565 # PUSH 40658 STUD 5966 6 X-0-005 WASHER X 000,X0 000,X0 004 6. X 6.60 X--0 HEX NUT X--005 6.65-8 4 0550 FRONT BEARING COVER " PULL K-468,K-45 5 X-8L-604 CAPSCREW 6 /8"-6X-/4" 6 0549 FRONT BEARING COVER " PUSH 7 4 GASKET K-458 8 85 BUSHING 4 K-468 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-86 4.500- X.490, USE PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING X-8C-8.500- X.460, FOR IRON HOUSING X-8-686 CAPSCREW 6 /8"-6X/4" 4575 PTO COVER 4054 4 40509 GASKET 684 K-458 7 47 MAGNET S-000 8 88 PIN 9 X--0 HEX NUT.65-8 0 X-0-005 WASHER X 000,X0 000,X0 004. X 6.60 4554 STUD 6,6579 5/8" X -/6" 6 04 PLUG 7 7 X-8-005 CAPSCREW 5/8"-X-/4" 8 084 SPACER 9 X--80 PIPE PLUG X 800 /" 0

Description Replaced Qty. Notes Kits/Assys Where 40 40680 BUSHING 4 85 -O- RING K-4 4 65 -O- RING K-,K-4 4 5568544 -O- RING K-4 44 4040 PLUG 40747 -/6" MAGNETIC, O-RING INCLUDED 45 84 -O- RING K-4

Group: COUNTERSHAFT & BRGS(AUX) 0444-5/9 CS Helical COUNTERSHAFT & BRGS(AUX) Description Replaced Qty. Notes Kits/Assys Where 40074- BOX BEARING 4,40074 4 K-597,K-598 A-6756 WELDED COUNTERSHAFT ASSY A - 594 C/S 40648 - D/G 40095 S/G 40096 4 SPACER

Group: COUNTERSHAFT ASSY 0 5 4 6 5 4 7 9 8 064--96 CS/RT COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 4008 SNAP RING K-7,K-597,K- 598 407 BEARING K-597,K-598 40407 CNTRSHFT-W/REV & LO 4 X-6-E KEY 5 65 ROLL PIN 6 404840 KEY 967 7 05 ST GEAR-CNTRSHFT 969,4004 8 64 ND GEAR-CNTRSHFT 96 9 40666 OD GEAR - CNTRSHFT 404508,4045 0 595 PTO GEAR - LOWER 0 0840 PTO GEAR - UPPER 595 404060 DRIVE GEAR-CNTRSHFT 998 SNAP RING K-7 404599 BEARING 40677 404598 K-597,K-598 4 404605 RETAINER 9548 5 X-7-005 CAPSCREW 5/8"-8X-/4"

Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00A-07-0 4 NSS - Not Sold Separately FILTER REGULATOR Description Replaced Qty. Notes Kits/Assys Where A-4740 FILTER/REGULATOR 9600 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C-4 CAPSCREW X 8S 4 /4"-0X-/4" 4 54 -O- RING A-5000,K-95,K- 4 5

Group: HOSES & CONN. - SPD 9 H 6 5 4 H L P From RRV 9 8 Range Cylinder 8 From RRV 7 S 7 L S 0 6 5 4 Splitter Cylinder 0 9 SP 00Y-08-0 A-5000 HOSES & CONN. - SPD Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 948 GASKET K-458 946 -O- RING 40 K-969 4 K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING 957 6 0490 PIN 9459 7 845 ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" 9 5558 HOSE ASSY 6" 0 55509 HOSE ASSY 4" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT X-8L-604 CAPSCREW /8"-6X-/4" 4 47 HOSE CLAMP 5 45 STRAP 6

Description Replaced Qty. Notes Kits/Assys Where 6 46 BRACKET 7 48 HOSE CLAMP 8 X-8L-604 CAPSCREW /8"-6X-/4" 9 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K- 597 0 5557 HOSE ASSY 5" 086 BRANCH TEE /8" K-58 84006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-58 7

Group: HOSES & CONN. - 9 SPD 7 9 H 6 5 4 H L P From RRV 8 9 Range Cylinder 8 From RRV 7 S 7 9 L S 0 6 5 4 9 Splitter Cylinder 0 9 SP 00Y-08-0 A-5000 HOSES & CONN. - 9 SPD Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 948 GASKET K-458 946 -O- RING 40 K-969 4 K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES 5 68 SPRING 957 6 0490 PIN 9459 7 845 ELBOW /8" 8 X-8C-4 CAPSCREW 4 /4"-0X-/4" 9 5558 HOSE ASSY 6" 0 55509 HOSE ASSY 4" A-4740 FILTER/REGULATOR 9600 X--08 PIPE PLUG /8" NPT X-8L-604 CAPSCREW /8"-6X-/4" 4 47 HOSE CLAMP 5 45 STRAP 8

Group: INPUT SHAFT & DRIVE GEAR 9 6 8 4 5 * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-468,K-7,K- 597,K-598,K-45 8504 BEARING K-468,K-597,K- 598,K-45 4 646 SPACER 5 4750 SNAP RING K-468,K-7,K- 597,K-598,K-45 6 40450 MAIN DRIVE GEAR 40695,4044 8 S-659 INPUT SHAFT 055 566,4066 " PULL - USE W/FBC 0550 K-468,K-597,K- 45 8 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC 0549 9 6566 BUSHING K-598,S-659,S- 660 0

Group: INTEGRAL OIL PUMP (FORCED LUBE) Indicates part of item 999 9 5 4 7 6 9 8 6 6 0 7 8 5--0 4 5 INTEGRAL OIL PUMP (FORCED LUBE) Description Replaced Qty. Notes Kits/Assys Where X-8C-409 CAPSCREW 5 /4"-0X5/8" K-40 COVER & SCREW KIT 05,40075

Description Replaced Qty. Notes Kits/Assys Where 054 GASKET K-40 4 08 PLUG 5 4765 -O- RING K-4 6 K-46 FASTENER KIT 084, X-8-448 KIT CONTAINS FASTENERS AND WASHERS K-67 8 085 DOWEL PIN 9 4077 RETAINER 0 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 0509 KEY 485 SNAP RING 4 40774 PUMP DRIVE GEAR 404880 5 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 6 X-4-700 STEEL BALL 7/6" 7 40775 SPRING 8 4057 SUCTION TUBE 40468 O-RING INCLUDED ON SUCTION TUBE K-67 9 40469 PLUG X-8-686 CAPSCREW /8"-6X/4" 40575 SPLITTER LUBE TUBE A - 797 6 X-8-447 SCREW 7 05 -O- RING 999 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77

Group: ISOLATORS New Design 6 9 4 7 New Design 0 00--9 Isolator Indicates Of 0 ISOLATORS Description Replaced Qty. Notes Kits/Assys Where 94 -E- RING K-467 PIN REPLACEMENT KIT 45 46 BUSHING K-00,K-48,K- 49,K-978,K- 99,S-9,S- 0,S-59 4 S-794 ISOLATOR ASSY 6 47 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-48,S-677 7 4068 STUB LEVER MID TOWER K-978 9 767 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT 44, X-8-560 SCREW K-00 X-9-50 NUT K-00

KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-476 SHIFT LEVER HSG 450,76,898,404905,A - 447 LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-9 MASTER VALVE REPAIR KIT K-95 REPAIR KIT-SLAVE VALVE FOR A-6909 & A-500 VALVES FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 46,9460,446 FOR SLAVE VALVES K-00 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER 909,0807,0808 "FOR MECHANICAL COVER" K-94 AIR SYSTEMS TOOL KIT K-40 COVER & SCREW KIT 05,40075 K-48 LEVER REPLACEMENT KIT K-49 LEVER REPLACEMENT KIT K-468 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 8504 INPUT SHAFT BEARING K-805 SHIM KIT 45 K - 06 K-597,K-598,S- 980 K-808 REPL KIT-DRIVE GEAR 4009,40098 K-98 OIL SEAL KIT 40 40 "FOR MAGNETIC COVER" K-597,K-598 K-97 SHIFT LEVER HSG KIT 766,767,40050,40490,K - 60 K - 94 K-977 SHIFT LEVER HSG KIT 4067,404907,A - 6040 K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-04 ACTUATOR PIN KIT 4087 K-9 MASTER VALVE REPAIR KIT FOR A-69 VALVE K-98 T- VALVE KIT 6900,6959 K-7 SMALL PARTS KIT 4

Description Replaced Qty. Notes Kits/Assys Where K- SPLITTER VLV REPL KIT 40097,4040,4040,A - 686 K-4 O-RING KIT K-597,K-598 K-67 OIL PUMP KIT 4089,40948,40776,40459,40457 A - 696,A - 77 K-76 O-RING & WASHER KIT 40 K-99 ISOLATOR BUSHING KIT 44, K-454 SPEED SENSOR KIT A - 698,A - 674 SINGLE PICK-UP ( PIN) K-455 SPEED SENSOR KIT, DUAL A - 7046,A - 758 DUAL PICK-UP (4 PIN) K-458 GASKET KIT K-597,K-598 K-467 PIN REPLACEMENT KIT 45 K-49 SYNCHRONIZER KIT K - 446 K-497 SYNCHRONIZER REPLACEMENT KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT K-58 CONVERSION KIT TO CONVERT TO A SPEED TRANSMISSION K-597 BASIC OVERHAUL KIT K-598 BASIC REBUILD KIT K-67 FORCED LUBE CL HSG KIT K-67 FORCED LUBE CL HSG KIT K-67 FORCED LUBE CL HSG KIT K-676 FORCED LUBE CL HSG KIT K-45 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE A - 748 # PULL IRON A - 749,A - 750 # PULL IRON - NODAL MOUNT - UPPER/LOWER A - 746 # PULL ALUMINUM - NODAL MOUNT A - 745 # PULL ALUMINUM STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE S-404 OIL FILTER 78 S-56 CAP ASSY 085,085 S-659 INPUT SHAFT 055 566 4066 " PULL - USE W/FBC 0550 K-468,K-597,K- 45 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC 0549 S-794 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER 5

Description Replaced Qty. Notes Kits/Assys Where S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-69 SHIFT BAR HSG 40679 HOUSING ONLY (RTLOF) S-70 SHIFT BAR HSG 40675 HOUSING ONLY (RTLO) S-50 SPEEDO ROTOR ASSY 404 MAGNETIC S-50 REAR BRG COVER ASSY 40604,40587 MECHANICAL - 4:00 OPENING S-50 SPEEDO SPACER ASSY 40590 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-578 ROADRANGER VALVE ASSY S-809 REAR BEARING COVER ASSY 40,4087,40465,40580 K-58 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-859 REAR BRG COVER ASSY 407,40586 MECHANICAL - 6:00 OPENING S-90 ROADRANGER VALVE ASSY RTLOC - W/SHIFT DIAGRAM MEDALLION S-90 SHIFT BAR HSG ASSY 40675 COMPLETE (RTLO) S-9 SHIFT BAR HSG ASSY 40679 COMPLETE (RTLOF) S-980 RANGE SECTION ASSY S-980R REMAN RANGE SECTION ASSY S-000 CASE ASSEMBLY 40589,405809,S - 9 S-08 MAINSHAFT ASSY 4040,4040,S- 56,S-0 6

Group: LEVERS/HOUSINGS 5 7 9 8 8 4 0 K-48 - Low K-978 - Mid S-677 - Low S-967 - Mid S-9 - Low S-59 - Mid 008-6-99 LEVERS/HOUSINGS Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT 40 899 PIN K-476,K-977,S- 677 X-8C-604 CAPSCREW 4 /8"-6X-/4" S-69,S-70,S- 90,S-9 7 K-476 SHIFT LEVER HSG 450,76,898,404905,A - 447 LOW TOWER 8 40594 GASKET 404 K-476,K-48,K- 49,K-97,K- 977,K-978,K- 458,S-677,S- 967,S-9,S- 0,S-59,S- 90,S-9 9 K-977 SHIFT LEVER HSG KIT 4067,404907,A - 6040 MID TOWER 7

Description Replaced Qty. Notes Kits/Assys Where 5 047 BOOT K-476,K-97,K- 977,S-677,S-0 0 7600 GEAR SHIFT LEVER STRAIGHT - LOW -/" 58 RETAINER K-476,K-97,K- 977,S-677,S-0 56 SPRING K-476,K-97,K- 977,S-677,S-0 K-48 LEVER REPLACEMENT KIT K-978 LEVER REPLACEMENT KIT LOW TOWER MID TOWER 4 S-677 SHIFT TOWER ASSY LOW TOWER 4 S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 8

Group: MAINSHAFT & SYNCHRO(AUX) 8 9 0 4 5 6 9 Universal Joint Yoke 6 7 4 5 048A-08-0 MAINSHAFT & SYNCHRO(AUX) Description Replaced Qty. Notes Kits/Assys Where 400907 SLIDING CLUTCH X-7-007 SCREW 5/8"-8X-/4" 4084 RETAINER 4 404 SPLITTER GEAR 404,404 5 40090- BOX TAPERED ROLLER BRG 40090 K-597,K-598 6 40844 BEARING SLEEVE 8 4044 SNAP RING 9 4897 SPRING K-7,K-49,K- 497,K-597,K-598 0 A-7 SYNCHRONIZER ASSY 40496 40497 A - 597 HI RANGE K-49,K-497 40840 SLIDING CLUTCH 4086 K-497 9

Description Replaced Qty. Notes Kits/Assys Where A-754 SYNCHRONIZER ASSEMBLY A - 497 A - 5876 LO RANGE K-49,K-497 40705 MAINSHAFT 4 4084 WASHER 5 400940 REDUCTION GEAR 40094 6 4009 SPACER 7 555650- BOX BEARING 555650 K-597,K-598 9 K-4 HEX FLANGE CRIMPED NUT KIT 40,40650 K-7 0

Group: MAINSHAFT ASSY 4 9 5 4 7 4 0 9 8 4 7 6 5 4 07B-0-96 MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where S-08 MAINSHAFT ASSY 4040, 4040, S- 56,S-0 6504 ROLL PIN S-08 40465 -SIDED KEY 4000 4 4750 SNAP RING K-468,K-7,K- 597,K-598,K-45 5 65 REVERSE GEAR- MAINSHAFT 6 40047 SPACER K-7 7 406648 SLIDING CLUTCH 68 8 404 LO GEAR-MAINSHAFT 4040 9 4060 WASHER 4097 K-7 0 4040 ST GEAR-MAINSHAFT 40408 4094 ND GEAR-MAINSHAFT 4095 40454 OD GEAR-MAINSHAFT 40664,40698

Description Replaced Qty. Notes Kits/Assys Where,4046 4008 WASHER.49-WHITE K-7 4 4098 WASHER 4 K-7 5 406647 SLIDING CLUTCH 06,4047 K-597

MISCELLANEOUS Description Replaced Qty. Notes Kits/Assys Where 400764 SHIFT DIAGRAM LABEL 989 06 FOR SPEED K-58 558666 SHIFT DIAGRAM LABEL FOR 9 SPEED 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 704 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K-98 705 SEALANT CC (SINGLE APPLICATION SIZE) K-597 706 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-48,K-49,K- 978,K-,K-4

Group: OIL COOLER 6 7 Flow 7 6 4 5 8 9 7 6 Oil Return 6 7 0 Oil Pump Outlet * *6 Outlet *4 Fuller 77 *6 Inlet *5 Return Outlet 055-4/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-956 944 HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" 4 X--506 LOCKWASHER 5/6" 5 8 BRACKET 4 K-956 6 949 CONNECTOR 6 K-956,S-404 7 945 SWIVEL 4 K-956 8 X-0-50 WASHER 5/6" 9 809 PLUG-RUBBER MOUNT K-956 0 790 STRAP 8 K-956 94 CLAMP 5 K-956 80 NUT K-956 4

Description Replaced Qty. Notes Kits/Assys Where 94 ELBOW 4 K-956 4 S-404 OIL FILTER 78 5 77 FILTER ELEMENT S-404 5

Group: RANGE CYLINDER 5 6 7 8 9 0 4 46-5-98 RANGE CYLINDER Description Replaced Qty. Notes Kits/Assys Where 447 GASKET K-4,K-458 8 SHIFT YOKE 6775 X-7-809 BOLT X 7 80,X 7 8 /"-0X-/4" 4 A-6690 RANGE CYLINDER ASSY 40595 5 X-8L-607 CAPSCREW X 8 607 4 /8"-6X-/4", /8"-6X-/4" 6 4765 -O- RING K-4 7 40596 YOKE BAR 8 44 PISTON 5 9 445 -O- RING K-4 0 444 -O- RING K-4 X--00 NUT 5/8"-8 86 GASKET K-4,K-458 4096 COVER 6

Group: REVERSE IDLER 5 9 8 4 8 Latest Design 5 6 7 4 8--97 RI REVERSE IDLER Description Replaced Qty. Notes Kits/Assys Where X-7-008 CAPSCREW 5/8"-8X-/4 48 WASHER 4098 WASHER 48 4 K-09 4 487 BEARING 40500 K-597,K-598 5 6757 REVERSE IDLER GEAR 409 6 K-09 IDLER SHAFT REPL KIT 6405,4098,4055 7 406 RETAINING RING K-09 8 406 RETAINING RING 4 K-09 9 4055 IDLER SHAFT K-09 7

Group: ROADRANGER VALVE- SPD Old Design 4 5 999 5 6 H/L P S SP * 7 * 7 * * 7 7 See: Appendix / Airline Tubing * 4 P * 0 S * 0 SP * 0 Splitter Cylinder 00E-7-97 H/L To Slave Valve *For Connector and Elbow Assy component information see Appendix. 9

ROADRANGER VALVE- SPD Description Replaced Qty. Notes Kits/Assys Where 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909,A-69 5586 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT RTLO - W/SHIFT PATTERN S-578 FOR A-69 VALVE 0495 LEVER A-6909,A-69 4 0 COVER A-6909,A-69 5 X-8- SCREW X 8 0 8-X/8" 6 X-9-80 NUT /"- 7 8400 CONNECTOR ASSY 850 4 /8"TUBE-/6"NPTF 7 8400 CONNECTOR ASSY 850 4 5/"TUBE-/6"NPTF 7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF K-597,S-578,S- 90 0 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 0 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K- 597 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP 4 8400 CONNECTOR ASSY 850 /8"TUBE-/8"NPTF 4 84004 CONNECTOR ASSY 8504 5/"TUBE-/8"NPTF 4 84006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-58 999 A-69 ROADRANGER VALVE ASSY 999 S-578 ROADRANGER VALVE ASSY A - 4900 STANDARD-W/LOGO RTLO - W/SHIFT PATTERN K-58 40

Group: ROADRANGER VALVE- 9 SPD 999 Old Design 5 4 5 P 6 S Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing * 0 0 * P S *For Connector and Elbow Assy component information see Appendix. 000A--97 RRV- 4

ROADRANGER VALVE- 9 SPD Description Replaced Qty. Notes Kits/Assys Where 007 MEDALLION, LOGO (OLD DESIGN) FULLER LOGO ONLY 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909,A-69 55866 SHIFT VALVE MEDALLION K-9 MASTER VALVE REPAIR KIT RTLOC S-90 FOR A-6909 VALVE 0495 LEVER A-6909,A-69 4 0 COVER A-6909,A-69 5 X-8- SCREW X 8 0 8-X/8" 6 X-9-80 NUT /"- 7 8400 CONNECTOR ASSY 850 /8"TUBE-/6"NPTF 7 8400 CONNECTOR ASSY 850 5/"TUBE-/6"NPTF 7 84005 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF K-597,S-578,S- 90 0 8500 ELBOW ASSY 8450 5/"TUBE-/8"NPTF 0 8500 ELBOW ASSY 8450 /8"TUBE-/8"NPTF 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K- 597 840 UNION ASSY /8" TUBING 840 UNION ASSY 5/" TUBING 840 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 800 SHEATHING (50 FT ROLL) 5/" - BLACK 50' 57 -O- RING CLAMP 999 A-6909 ROADRANGER VALVE ASSY 999 S-90 ROADRANGER VALVE ASSY A - 500,A - 50 STANDARD-W/LOGO RTLOC - W/SHIFT DIAGRAM MEDALLION 4

Group: SHIFT BAR HOUSING 6 5 8 7 9 0 4 7 8 5 999 4 4 40 9 6 8 7 9 9 8 4 5 0 7 9 9 7 6 9 045--0 X-Bar SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG 40675 HOUSING ONLY (X) 40676 GASKET 498 K-458,S-69,S- 70,S-90,S-9 4

Description Replaced Qty. Notes Kits/Assys Where 40460 BREATHER 605 /4" NPT X--404 PIPE PLUG /4" NPT 5 0 AIR VALVE SHAFT 777 S-90,S-9 7 X--60 PIPE PLUG X 60 /8" NPT 8 X-8L-609 CAPSCREW /8"-6X-/4" 779 GASKET S-69,S-70,S- 90,S-9 40655 PLUG 778 S-69,S-70,S- 90,S-9 4 94 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 705 S-980 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-604 CAPSCREW 5 /8"-6X-/4" OR USE PCS OF X-8L-604 WITH PCS OF X-8L-60 7 5899 PIN S-69,S-70,S- 90,S-9 8 5900 GASKET S-69,S-70,S- 90,S-9 9 940 REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN 0 40656 PLUG 597 S-69,S-70,S- 90,S-9 598 SPRING K-7,K-597,S- 90,S-9 X-4-800 STEEL BALL /" K-04 ACTUATOR PIN KIT 4087 6 6 SHIFT YOKE REVERSE/LO S-90 7 X-4-00 STEEL BALL /4" 8 4658 SHIFT BLOCK ST/ND S-90 9 0 LOCKSCREW 5 S-90,S-9 0 64 INTERLOCK PIN K-7,S-90,S- 9 906 SHIFT BLOCK RD/OD S-90 00 SHIFT BLOCK 894 RD/OD S-90,S-9 898 YOKE BAR 40760 RD/OD S-90 4 89 SHIFT YOKE ST/ND S-90,S-9 5 897 YOKE BAR ST/ND S-90 44

Description Replaced Qty. Notes Kits/Assys Where 6 40070 SNAP RING K-04,S-90,S- 9 7 405 ACTUATOR S-90,S-9 8 405575 SHIFT YOKE 0450 RD/OD S-90,S-9 9 896 YOKE BAR REVERSE/LO S-90 40 009 PLUNGER S-90,S-9 4 69 SPRING K-7,S-90,S- 9 4 8968 PLUG S-90,S-9 999 S-90 SHIFT BAR HSG ASSY 40675 COMPLETE (RTLO) 45

Group: SLAVE VALVE - A-5000 7 4 5 8 00-0-97 A-5000 SV Repair Kit SLAVE VALVE - A-5000 Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A-5000 4 0854 PISTON A-5000 5 0849 CAP 5 A-5000 7 S-56 CAP ASSY 085,085 8 X-8C-4 CAPSCREW /4"-0X-/" 46

Group: SPLITTER CYLINDER 5 7 Indicates part of item 999 4 6 8 8 4 5 465-5-98 SPLITTER CYLINDER Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A - 604,A - 689 4058 GASKET K-4,K-458 4058 SPLITTER CYLINDER 4 08 -O- RING K-4 5 40964 PISTON 6 65 -O- RING K-,K-4 7 X--805 NUT 8 09 -O- RING K-4 556854 -O- RING K-,K-4 65 -O- RING K-,K-4 4 X040 BREATHER 795 5 K- SPLITTER VLV REPL KIT 40097,4040,4040,A - 686 8 X-8L-540 CAPSCREW 4 5/6"-8X-7/8" 999 K- SPLITTER VLV REPL KIT 40097,4040 47

Description Replaced Qty. Notes Kits/Assys Where,4040,A - 686 48

Group: T- VALVE (9 SPEED ONLY) C B A 6 4 5 09--97 Top T- VALVE (9 SPEED ONLY) Description Replaced Qty. Notes Kits/Assys Where K-98 T- VALVE KIT 6900,6959 84006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-58 795 BREATHER K-98 4 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-,K- 597 5 X-8C-556 CAPSCREW X 8L 500 5/6"-8X/4" 6 X-8-4 SCREW 49