www.dmgmori.com CNC Automatic Turning / 65 Next Generation
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Highly productive automatic turning with TWIN design, three turrets and B-axis. 02 110 Seconds 280 Seconds 1 Medical Hip joint socket made of titanium. 150 Seconds 90 Seconds 2 3 1: Fluid / Hydraulic Drive sleeve made of steel, 110 sec. machining time 2: Engineering Drive shaft made of aluminum, 150 sec. machining time 3: Automotive Control valve made of stainless steel, 90 sec. machining time
Highlights 4 Machining of longer workpieces with two turrets and TWIN design + Patented TWIN design proven thousands of times + Two separate work areas thanks to a unique work area design featuring two turrets and cross stroke of the counter spindle / tailstock* combination + Cross traveling counter spindle for frontal machining of long parts on the main and counter spindle 5 Three tool holders for highly productive machining of short workpieces + Collision-free machining with 3 turrets on the main and counter spindle + 36 positions for driven tools (comes standard) 03 + Up to three Y and Z axes* for demanding complete machining 6 Unique three turrets with B-axis for machining of negative angles + Lower turret as a B-axis with a wear-free torque drive + Highest stability with hydraulic clamping in the B-axis with 1,548.9 ft. / lbs. * Optional TWIN Concept TRIFIX DIRECT Drive 4 5 6
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Next Generation for highly productive automatic turning. The Next Generation and 65 are designed for bar machining of workpieces up to ø 3.5 in. In addition to the superior performance with three turrets, including the B-axis for machining of negative angles, the machine is also available as a three turret version without B-axis or with two turrets in the TWIN design. 1 < 1 sec. chip-to-chip time 04 + Shortest idle times through the new and fast turret with indexing times of < 0.2 or < 0.5 sec. (30 / 180 ) + 0.9 sec. spindle run-up time from 0 to 4,000 rpm., 7,000 rpm. max. ( max. 1.3 sec. run-up time) for the main and counter spindle 3D control with exclusive DMG Technology Cycles + Siemens 840D solutionline with ShopTurn 3G for convenient programming using animated images + Exclusive DMG Technology Cycles for easiest, conversational programming through parameterized input screens, e.g. gear milling or eccentric machining 3 < 30 sec. tool setup through VDI with TRIFIX + Repeatability of < 0.0002 in. + Highest stability with VDI 30 interface or VDI 25 on the + Backlash-free and resilient double centering + Increased rigidity through greater flat contact surface area with hole pattern 4 0.7 to 1 g. acceleration + Highest dynamics through accelerations of 0.7 to 1g. in the linear axes + Rapid traverse up to 2,362.2 ipm. (: 1,574.8 ipm.)
1 Medium and high quantity workpiece production with greatest precision. Process / machine capability (Cpk) Diameter quality IT6 (0.0006 in.) / Material 9SMnPb28 ShopTurn 3G Diameter (in.) LSS x + 3s 2 0.0006 in. x 05 x + 3s LSI 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 TRIFIX Turret 1 Turret 1 3 d1 d2 d3 d4 Turret 2 Turret 2 d 1h6 1.2 1.70 d 2h6 1.3 1.68 d 3h6 1.3 1.72 d 3h6 1.3 1.68 in. Cpk 4 Test conditions: Machine without software compensation and temperature sensor; with 9.8 ft. bar loader and 1,160.3 psi. coolant system
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation 100% production-optimized design. Highlights 06 + Optimal chip fall through vertical or steep covers in the work area made of stainless steel with low-maintenance bronze scrapers: comes as standard equipped for wet, oil and dry machining + Vertical machine bed with a 103.3 ft. 2 footprint, including the chip conveyor and optimal accessibility: easy setup through 70% increased accessibility ( footprint: 122.7 ft. 2 ) + Driven tools, chip conveyor and workpiece unloading come standard: complete solution for your production + 6-sided complete machining of bars in two setups on the main and counter spindles through synchronous transfer without speed reduction + Up to ø 3.5 in. bar machining (ø 2.6 in. as standard), or ø 2.0 in. on the + Deep-hole drilling with up to 13.8 in. long tools on the main and counter spindle (50 SPRINT: 11.8 in.) 1: Integrated workpiece unloading comes standard, for workpieces up to: ø 2.0 5.9 in. / 5.5 lbs. (), ø 2.6 7.9 in. / 8.8 lbs. () 2: Conveyor belt for finished parts (optional) 1 2
15.7 in. 1 2 13.8 in. 3 4 Optimal Accessibility Maintenance-friendly Design 1: 70% increased accessibility, 15.7 in. (), 19.3 in. () from the front of the machine to the turret as a result of the vertical machine design 2: Perfect accessibility to all maintenance areas, including the coolant tank with digital push-button switches and clearer hydraulics layout 3: Maintenance-free oil/ air lubrication for the turret, main and counter spindle on the 07 4: Vertical or steep steel covers in the work area with low-maintenance bronze scrapers
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Highly dynamic drives in all axes for fast machining and minimal idle time. 1 Optimal Chip Fall Free chip fall due to the vertical machine bed, which prevents thermal impact 08 2 3-Point Support Thermally stable and inherently rigid cast iron bed with 3-point support, allowing installation without the need for a special foundation 3 Highest Stability Constant rigidity through robust and backlash-free recirculating roller guides with wide spacing of 14.6 / 26.8 in. (), 14.6 / 29.5 in. () 5 4 Maximum Precision Highest consistent precision through liquid-cooled main and counter spindles 4 5 Maintenance-Free Design Maintenance-free, highly dynamic and heavy-duty oil / air lubrication for the turret, main and counter spindle on the 1 103.3 ft. 2 2 footprint for the, including the chip conveyor (122.7 ft. 2, ).
3 1 2 4 09 Operating Principle 1: 0.9 second spindle run-up time from 0 to 4,000 rpm., 7,000 rpm. max. speed on the main and counter spindle ( max. 1.3 sec. run-up time) 2: 0.7 to 1 g. acceleration for fastest positioning 3 3: 0.8 second chip-to-chip time through the highly dynamic turret drive for 16% less idle time (: 1.0 sec.) 4: Direct Drive turret for up to 12,000 rpm.* driven tools (: turret with 8,000 rpm.) * Optional, 9,000 rpm. as standard
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data X3 = 5.9 in. (5.7 in.) X1 = 9.8 in. (8.5 in.) Z3 = 19.3 in. (15.0 in.) Z1 = 17.3 in. (13.8 in.) Y1 = ±1.6 in. ( ±1.4 in.) 10 Tailstock* = 20.1 in. TWIN Concept Patented TWIN Design: Two separate work areas thanks to the cross stroke of the counter spindle / tailstock combination. X2 = 6.5 in. (4.9 in.) * Optional, Z2 = 19.3 in. (13.8 in.) Y2* = ±1.6 in. ( ±1.4 in.)
/ 65 Next Generation TWIN-Concept Over 1,500 machines installed. a Machine with two turrets (standard), tailstock and lower Y-axis (optional) b a 1 1 Example 1 + Collision-free machining with two turrets and tailstock* + 4-axis machining of long and slender shafts with support of the independently traversable tailstock* + Y-axes for demanding complete machining (lower Y-axis optional) 11 b 2 2 Example 2 + Two separate work areas thanks to the cross stroke of the counter spindle / tailstock* combination a + Collision-free machining with two turrets and tailstock* + 2 2 axes machining 3 Example 3 b 3 + Cross traveling counter spindle for frontal machining of longer workpieces on the main and counter spindle a + Collision-free machining with two turrets and tools up to 13.8 in. (: 11.8 in.) + 2 2 axes machining b a: Turret slide 1 with Y-axis b: Turret slide 2 with Y-axis (optional) 4 4 Example 4: 3-tool Strategy* + Tool 1 on the main spindle and tool 2 on the counter spindle (coupling operation on turret 1) + Tool 3 on the main spindle (turret 2) + 2 2 axes machining * Optional
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation TRIFIX Fast and precise tooling with VDI compatibility. 12 1 2 Highlights + Highest stability and consistent precision: VDI 30 interface, backlash-free and resilient double centering and increased rigidity through greater flat flange contact surface with a hole pattern (: VDI 25) + < 0.0002 in. repeatability (same tool, same place) + < 0.0004 in. positioning accuracy from one station to another + Completely aligned driven tools 3 1 2: Tools with TRIFIX interface for highest stability and 0.0002 in. repeatability 3: 12 turret with TRIFIX reception for < 0.0004 in. positioning accuracy
X1 = 6.5 in. X5 = 6.5 in. Z1 = 11.8 / 16.5 ** in. (9.3 / 14.2** in.) Y1 = ±1.6 in. ( ±1.4 in.) Z5* = 16.5 in. (14.2 in.) Y5* = ±1.6 in. (± 1.4 in.) 13 Z3 = 25.2 in. (20.9 in.) TRIFIX X2 = 6.5 in. (4.9 in.) Complete machining with three turrets and up to three Y axes. * Optional, ** For option Y5 / Z5, () Z2 = 25.2 in. (19.7 in.) Y2 = ±1.6 in. (±1.4 in.)
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data X1 = 6.5 in. X5 = 6.5 in. Z1 = 11.8 / 16.5 ** in. (9.3 / 14.2** in.) Y1 = ±1.6 in. (±1.4 in.) Z5* = 16.5 in. (14.2 in.) Y5* = ± 1.6 in. (± 1.4 in.) 14 Z3 = 29.1 in. (26.8 in.) DIRECT Drive X2 = 9.8 in. (8.5 in.) B-axis with a torque drive and integrated Y-axis for complete machining with negative angles. * Optional, ** For option Y5 / Z5, () Z2 = 33.9 in. (29.1 in.) Y2* = ±1.6 in. (±1.4 in.) 182 158.5 23.5
/ 65 Next Generation B-axis for complete machining with negative angles. B-axis on the main spindle α: 0 radial tool holder B-axis on the counter spindle α: 0 radial tool holder α: 90 axial tool holder α: 90 radial tool holder 15 α: 150 radial tool holder Highlights + B-axis with wear-free torque drive + Y-axis comes standard + 1,548.9 ft. / lbs. hydraulic clamping B-axis on the main spindle α: 0 radial tool holder + 182 swivel range ( 23.5 / +158.5 ) + Highest long-term precision through the use of linear scales + Liquid cooling of all drives + Up to 5.9 in. (: 3.9 in.) additional horizontal travel of the counter spindle (W-axis) + Only available for machines with three turrets
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Liquid-cooled main and counter spindle with synchronous spindle motor. Highlights + Integrated spindle motor (ISM) with synchronous drive and C-axis (0.001 ) + Hydraulic clamping system 16 + Maintenance-free oil /air lubricated bearings for the Main and counter spindle Main spindle Counter spindle Torque (ft. / lbs.) Power (hp.) Torque (ft. / lbs.) Power (hp.) Torque (ft. / lbs.) Power (hp.) 129.1 110.6 S6 (40 % DC) 29.5 hp. 33.5 202.8 184.4 166.0 S6 (40 % DC) 41.6 hp. 40.2 129.1 110.6 S6 (40 % DC) 32.2 hp. 33.5 92.2 73.8 S1 (100 % DC) 21.5 hp. 20.1 147.5 129.1 110.6 S1 (100 % DC) 29.5 hp. 33.5 92.2 73.8 S1 (100 % DC) 24.1 hp. 26.8 20.1 55.3 36.9 S6 (40 % DC) 73.8 ft. / lbs. 92.2 73.8 55.3 S6 (40 % DC) 154.9 ft. / lbs. 13.4 55.3 36.9 13.4 S6 (40 % DC) 99.6 ft. / lbs. 18.4 S1 (100 % DC) 55.3 ft. / lbs. 6.7 36.9 18.4 S1 (100 % DC) 110.6 ft. / lbs. 6.7 18.4 S1 (100 % DC) 63.4 ft. / lbs. 6.7 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 7,000
Main spindle Counter spindle Main spindle Counter spindle Maximum speed rpm. ISM 52 / 7,000 ISM 76 / 5,000 ISM 52 / 7,000 Run-up time to 4,000 rpm. sec. 0.9 1.3 1.0 Torque / Power (40% DC) ft. / lbs. / hp. 73.8 / 29.5 154.9 / 41.3 100.3 / 32.2 Max. bar passage in. 2.0 3.0 (3.5)* 2.0 (2.6)* Performance turning 4-axis with two tool carriers Material 9SMNPb28 9SMNPb28 9SMNPb28 Bar diameter in. ø 1.7 ø 2.4 ø 1.7 Removal rate in. 3 /min. 41.2 56.0 45.3 Cutting depth in. 0.2 0.2 0.2 Feed rate in./rev. 0.01 0.01 0.01 Spindle speed rpm. 2,130 1,385 2,080 Performance turning 2-axis with a tool carrier Material 9SMNPb28 9SMNPb28 9SMNPb28 Bar diameter in. ø 1.7 ø 2.6 ø 2.0 Removal rate in. 3 /min. 27.5 54.9 41.2 Cutting depth in. 0.4 0.4 0.4 Feed rate in./rev. 0.008 0.01 0.01 Spindle speed rpm. 1,900 1,470 1,910 17 Performance drilling Material 9SMNPb28 9SMNPb28 9SMNPb28 U drill in. ø 1.0* ø 1.3* ø 1.1* Feed rate in./rev. 0.02 0.02 0.02 * Optional ** Limited by the spindle torque, not the machine stability 1 2 1: Turning on the main spindle with workpiece support from the tailstock 2: Drilling on the counter spindle
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data 1: Direct Drive turret with up to 12,000 rpm. for highest machining performance 2: Drilling and tapping with two turrets on the main spindle 3: Roughing on the counter spindle / 65 Next Generation Direct Drive turret up to 12,000 rpm., for more productivity with highest metal removal rates. Direct Drive- Turret Turret Maximum speed rpm. 8,000 9,000 (12,000)* Torque / Power (40% DC) ft. / lbs. / hp. 8.9 / 8.4 14.8 / 11.3 TRIFIX tool interface 12 VDI 25 12 VDI 30 Width across flats in. 9.4 12.2 (10.6)** Indexing time (30 / 180 ) sec. 0.116 / 0.386 0.125 / 0.450 Chip-to-chip time sec. 0.8 0.95 18 Performance turning 1 : 1 tool drive Material 9SMnPb28 9SMnPb28 Removal rate in. 3 / min. 5.8 8.7 Spindle speed rpm. 2,550 1,989 Torque / Power ft. / lbs. / hp. 8.1 / 3.8 13.3 / 5.1 Feed rate in. / tooth 0.01 0.01 Depth / width of cut in. 0.1 / 1.0 0.1 / 1.3 Performance turning with gear reduction Material 9SMnPb28 9SMnPb28 Tool drive 2 : 1 2 : 1 Removal rate in. 3 / min. 9.7 17.5 Spindle speed rpm. 2,550 : 2 3,978 : 2 Torque / power ft. / lbs. / hp. 8.1 / 3.9 ( 2) 14.7 / 11.3 ( 2) Feed rate in. / tooth 0.01 0.01 Depth / width of cut in. 0.2 / 1.0 0.2 / 1.3 Tapping Material 9SMnPb28 9SMnPb28 Thread size in. M12 0.1 M16 0.1 Spindle speed rpm. 240 200 Cutting speed ipm. 393.7 393.7 * Standard for the lower turret on machines with a B-axis ** Optional
1 2 3 DIRECT Drive Highlights + Turret for 12 tools and < 1 sec. chip-to-chip time + Highest stability with VDI 30 tool holder (: VDI 25) including TRIFIX precision interface for < 0.0002 in. repeatability + Driven tools: standard in all 12 positions: 8,000 rpm. max. speed (), 12,000 rpm. max. speed; 9,000 rpm. standard () Direct Drive turret with up to 12,000 rpm. + Wear-resistant Direct Drive with low heat generation due to elimination of gears 19 + Quieter running through the gearless drive + Higher speed, power and torque than conventional drives: 12 VDI 30 turret with 9,000 or 12,000 rpm., 11.3 hp. and 14.8 ft. / lbs. + Maximum machining performance due to the compact design of the turret and tools with gear reduction Turret Standard Direct Drive Turret Standard Direct Drive Turret High-speed option Torque (ft. / lbs.) Power (hp.) Torque (ft. / lbs.) Power (hp.) Torque (ft. / lbs.) Power (hp.) 12.9 11.1 9.2 S6 (40 % DC) 8.9 ft. / lbs. 7.4 5.5 3.7 1.8 S6 (40 % DC) 8.4 hp. 8.0 6.7 5.4 4.0 2.7 1.3 18.4 S6 (40 % DC) 14.8 ft. / lbs. 14.8 11.1 7.4 3.7 S6 (40 % DC) 11.3 hp. 12.1 10.7 9.4 8.0 6.7 5.4 4.0 2.7 1.3 18.5 14.8 11.1 7.4 3.7 S6 (40 % DC) 14.8 ft. / lbs. S6 (40 % DC) 11.3 hp. 12.1 10.7 9.4 8.0 6.7 5.4 4.0 2.7 1.3 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 9,000 Speed (rpm.) 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation TWIN Concept. TWIN Concept 20 Control piston / Two turrets, counter spindle / tailstock combination and two Y axes Toothed shaft / Two turrets, counter spindle / tailstock combination and two Y axes Drive shaft with spline / Two turrets, counter spindle / tailstock combination and two Y axes Industry / Material Hydraulic / CK45 Machine construction / CK40 Automotive / 16MnCr5 Bar diameter ø 1.7 in. (h11) ø 2.0 in. (h11) ø 2.0 in. (h11) Workpiece dimensions ø 1.6 7.7 in. ø 1.9 6.7 in. ø 1.9 6.0 in. Machining time 225 sec. 180 sec. 150 sec. Highlight Simultaneous machining with two Y axes on the main spindle Machining with tailstock, deep hole drilling and hobbing Machining with tailstock, two Y axes and hobbing Pull stud / Two turrets, counter spindle / tailstock combination and two Y axes Bolt / Two turrets, counter spindle / tailstock combination and two Y axes Axle pivot / Two turrets, counter spindle / tailstock combination and two Y axes Industry / Material Hydraulic / CK45 Machine construction / CK40 Automotive / 16MnCr5 Bar diameter ø 1.8 in. (h11) ø 2.0 in. (h11) ø 2.0 in. (h11) Workpiece dimensions ø 1.8 6.3 in. ø 2.0 8.3 in. ø 2.0 6.1 in. Machining time 145 sec. 180 sec. 180 sec. Highlight Machining with tailstock Machining with tailstock and deep-hole drilling Machining with tailstock and deep-hole drilling
/ 65 Next Generation Three turrets and three turrets with B-axis. Nozzle / Three turrets and three Y axes Connector / Three turrets and three Y axes Cam / Three turrets, three Y axes and B-axis 21 Industry / Material Hydraulic / Stainless steel (AiSi 303) Machine construction / Stainless steel (AiSi 303) Bar diameter ø 2.0 in. (h11) ø 2.0 in. (h11) ø 1.8 in. (h11) Workpiece dimensions ø 1.9 2.4 in. ø 1.8 2.2 in. ø 1.7 2.1 in. Machining time 210 sec. 220 sec. 300 sec. Highlight Drilling with driven tools up to 8,000 rpm. Simultaneous machining with three Y axes Machine construction / Stainless steel (AiSi 304) 4-axis machining with driven tools and helical interpolation Fitting / Three turrets and three Y axes Basket / Three turrets and three Y axes Distributors / Three turrets, three Y axes and a B-axis Industry / Material Hydraulic / CK40 Machine construction / Aluminum 6060 Hydraulic / Brass Bar diameter ø 2.4 in. (h11) ø 2.1 in. (h11) ø 2.4 in. (h11) Workpiece dimensions ø 2.3 4.7 in. ø 2.0 8.2 in. ø 2.3 6.1 in. Machining time 165 sec. 212 sec. 85 sec. Highlight Simultaneous machining with three Y axes Milling with driven tools up to 9,000 rpm. Heavy machining with driven tools
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation DMG ERGOline Control with Siemens and ShopTurn 3G. Highlights + DMG ERGOline Control with a 19" screen and Siemens 840D solutionline Operate + ShopTurn 3G shop-floor programming for up to 30% greater productivity + Up to 60% faster programming through innovative multi-channel programming even for complex components + 3D multi-channel workpiece simulation 22 + Absolute flexibility between DIN and shop-floor oriented programming through DIN / ISO interfaces for combining ShopTurn cycles with DIN functions + Up to 30% faster setup with greater flexibility for small and medium batch sizes + Fast, easy and clearly-structured tool management + Full ShopMill functionality 1 2 3 4 5 6
23 ShopTurn 3G 1: Clear representation of the block structure by alignment of synchronous points; color display of the machining and idle times as well as the spindles 2: Tool management: efficient management of tool data including sister tools and tool life 3: Display of cycles with animated elements: graphically simulated workflow with animated elements in the dialogue for a clear representation 4: Combination of DIN and ShopTurn programming: blocks can be filled with technical program sections consisting of DIN code, programguide as well as ShopTurn / ShopMill elements 5: 3D simulation: visualization of multi-channel machining with 3D views, detailed graphics and machined workpiece 6: Copy & paste: through block copying, optimal cutting and pasting of even complex programs in two channels simultaneously
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Exclusive technology cycles Easy programming for complex machining. Exclusive DMG Technology Cycles provide productivity advantages of up to 50%. Through parameterized, exclusive context menus and easy input of parameters via prepared input screens, almost no programming skills are required (no complicated DIN programming). 24 Easy Operation 1 Retraction Cycle 1 + Recovery function for retracting axes in the X and Z directions at the touch of a button + Operation via SOFTkey 2 Turret Center + Pre-position and support position in X and Z are entered directly on the interface 2 + Automatic calculation of travel paths
Technology Integration 3 Gear Hobbing + Automatic creation of gears and helical gears + Shifting for even wear of the milling tool + Previously: complex DIN programming needed 3 4 Eccentric Turning / Milling + Machining of off-center diameters on a workpiece 5 Multi-thread Cycle + Cycle description via a user screen for angle, number of threads and profile Process Safety 6 Easy Tool Monitoring + Drive load monitoring of the tools during the machining process to prevent damage to the machine and equipment 4 25 Workpiece Quality 7 Alternating Speed for Vibration-sensitive Machining + Adjustment of the spindle speed on main, counter, or tool spindle to avoid vibration through targeted spindle speed adjustments during machining 5 6 7
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data 1 2 M 26 3 4 1 Design FEM-optimized design with high static and low moving masses 2 Linear Guides Lowest friction through consistent use of roller bearing technology Greater Efficiency 5 3 Servo Technology / Frequency Control* Frequency-controlled coolant and hydraulic pumps, instead of constant pumps with throttle technology 4 Drives Energy recovery during braking phases of spindles and feed drives IE4 Super Premium Efficiency IE3 Premium Efficiency 5 Cooling* Inverter-controlled systems for needs-based cooling IE2 EFF 1 EFF 2 High Efficiency IE1 Standard Efficiency 6 6 Motor Use of the latest drive motors with up to 93% efficiency IEC Motors
/ 65 Next Generation Up to 30% energy savings Energy efficiency measures for DMG Machines. Optimal Construction + Optimal drive configuration + Regenerative drives + Regulated accumulators* + Minimized friction Energy Saving + Intelligent technology included as standard reduces energy costs by 30% over the service life of your DMG Machine Tool + DMG AUTOshutdown Intelligent stand-by control to minimize unnecessary energy consumption during idle times 27 Intelligent Control + Process optimization + DMG Virtual Machine* + DMG AUTOshutdown DMG Virtual Machine* 100% control and time calculation + Unique Your DMG Machine 1:1 on a PC + Efficient production start through optimal preparation + Real-time cycle time calculation through integration of the PLC + Complete availability of all cycles and NC functions + Highest process safety through collision and work area monitoring + Realistic machine model with exact work area representation + Up to 80% faster setup and retooling * Optional * Optional
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data TWIN- Concept with two turrets: Highest productivity through parallel machining of two workpieces with up to three tools*. * Optional 28
Z A AZ B B1 T T E KZ KX C D CX M Q M K PZ YZ PX KX P 29 T T LB LZ L I / 65 Next Generation Work areas / 65 with two turrets and tailstock with two turrets and tailstock with two turrets and tailstock A AZ B B1 C CX D E I K KX mm. 125 350 120 96 400 215 100 62 600 230 150 in. 4.92 13.78 4.72 3.78 15.74 8.46 3.93 2.44 23.62 9.06 5.91 mm. 155 440 155 110 495 250 140 95 750 210 150 in. 6.102 17.32 6.102 4.331 19.49 9.843 5.512 3.74 29.53 8.268 5.906 with two turrets and tailstock with two turrets and tailstock KZ L LB LZ Q P PX PZ YZ Z mm. 380 125 85 350 75 310 125 350 510 475 in. 14.96 4.921 3.346 13.78 2.953 12.2 4.921 13.78 20.08 18.7 mm. 490 155 105 490 100 410 165 490 510 595 in. 19.29 6.102 4.134 19.29 3.937 16.14 6.496 19.29 20.08 23.43
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data B1 T CX CX M M 30 PX T S R X C D C J A AZ Min. A B Min. AZ B Z Z H H E F G G KZ F E Q PZ W U P T T LB LZ L I / 65 with three turrets with three turrets with three turrets A AZ B B1 C CX D E I KZ L mm. 125 360 120 96 350 165 100 62 750 530 125 in. 4.92 14.17 4.72 3.78 13.78 6.50 3.94 2.44 29.53 20.87 4.92 mm. 155 300 * 155 110 410 165 140 95 900 640 155 in. 6.102 11.8 6.102 4.331 16.14 6.496 5.512 3.74 35.43 25.2 6.102 * 420 mm. (16.5 in.) on option Y / Z for turret 3 (top right) with three turrets with three turrets LB LZ Min. Q P PX PZ Z mm. 85 500 140 75 310 125 500 485 in. 3.35 19.69 5.51 2.95 12.20 4.92 19.69 19.09 mm. 105 640 145 100 410 165 640 275 in. 4.134 25.2 5.709 3.937 16.14 6.496 25.2 10.83
A AZ Min. A B Min. AZ B B1 T CX Z CX Z C H D H X C E F G G J KZ E M M S PX R PZ Q L S PX P 31 "B" S LB Q LZ L I / 65 with three turrets and B-axis with three turrets and B-axis with three turrets and B-axis A AZ B B1 C CX D E I KZ L mm. 125 360 120 96 350 165 100 62 750 530 125 in. 4.92 14.17 4.72 3.78 13.78 6.50 3.94 2.44 29.53 20.87 4.92 mm. 155 300 * 155 110 410 165 140 95 1.000 740 60 in. 6.102 11.8 6.102 4.331 16.14 6.496 5.512 3.74 39.37 29.13 2.362 * 16.5 in. on option Y / Z for turret 3 (top right) with three turrets and B-axis with three turrets and B-axis LB LZ Min. Q P PX PZ S Z mm. 85 500 140 75 310 125 500 16 485 in. 3.35 19.69 5.51 2.95 12.20 4.92 19.69 0.63 19.09 mm. 75 860 145 100 435 250 150 80 275 in. 2.953 33.86 5.709 3.937 17.13 9.843 5.906 3.15 10.83
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Technical Data 32 with two turrets with three turrets with three turrets and B-axis with two turrets with three turrets with three turrets and B-axis Work area Spindle distance in. 23.6 29.5 35.4 29.5 35.4 39.4 Main spindle Integrated spindle motor (ISM) with synchronous drive and C-axis (0.001 ) rpm. 7,000 7,000 7,000 5,000 5,000 5,000 Drive power (40 / 100 % DC) hp. 32.2 / 21.5 32.2 / 21.5 32.2 / 21.5 41.6 / 29.5 41.6 / 29.5 41.6 / 29.5 Torque (40 / 100 % DC) ft. / lbs. 73.8 / 55.3 73.8 / 55.3 73.8 / 55.3 154.9 / 110.6 154.9 / 110.6 154.9 / 110.6 Run-up to 4,000 rpm. sec. 0.9 0.9 0.9 1.3 1.3 1.3 Spindle head diameter, flat flange in. 4.7h5 4.7h5 4.7h5 5.5h5 5.5h5 5.5h5 Bar diameter max. in. 2.0 2.0 2.0 3.0 3.0 3.0 Collet chuck diameter in. 5.5 5.5 5.5 6.9 6.9 6.9 Counter spindle Integrated spindle motor (ISM) with synchronous drive and C-axis (0.001 ) rpm. 7,000 7,000 7,000 7,000 7,000 7,000 Drive power (40 / 100% DC) hp. 29.5 / 21.5 29.5 / 21.5 29.5 / 21.5 32.2 / 24.1 32.2 / 24.1 32.2 / 24.1 Torque (40 / 100% DC) ft. / lbs. 73.8 / 55.3 73.8 / 55.3 73.8 / 55.3 99.6 / 63.4 99.6 / 63.4 99.6 / 63.4 Run-up to 4,000 rpm. sec. 0.9 0.9 0.9 1.0 1.0 1.0 Spindle head diameter, flat flange in. 4.7h5 4.7h5 4.7h5 5.5h5 5.5h5 5.5h5 Bar diameter max. in. 2.0 2.0 2.0 2.0 2.0 2.0 Collet chuck diameter in. 5.5 5.5 5.5 6.9 6.9 6.9 Turret 1, 2 and 3 Width across flats in. 9.4 9.4 9.4 12.2 12.2 12.2 *** Tool interface according to VDI 69880 12 VDI 25 12 VDI 25 12 VDI 25 12 VDI 30 12 VDI 30 12 VDI 30 with TRIFIX with TRIFIX with TRIFIX with TRIFIX with TRIFIX with TRIFIX Number of driven tools 12 12 12 12 12 12 Speed rpm. 8,000 8,000 8,000 9,000 (12,000)* 9,000 (12,000)* 9,000 (12,000)*/*** Drive power (40% DC) hp. 8.4 8.4 8.4 11.3 11.3 11.3 *** Torque (40% DC) ft. / lbs. 8.9 8.9 8.9 14.8 14.8 14.8 *** Chip-to-chip time sec. 0.8 0.8 0.8 1.0 1.0 1.0 Turret slide 1 (top left) X / Y / Z in. 8.5 / ±1.4 / 13.8 Rapid traverse speed in X / Y / Z ipm. 1,181.1 / 590.5 / 2,362.2 6.5 / ±1.4 / 9.3 (14.2**) 1,181.1 / 590.5 / 2,362.2 6.5 / ±1.4 / 9.3 (14.2**) 9.8 / ±1.6 / 17.3 1,181.1 / 590.5 / 2,362.2 1,181.1 / 590.5 / 1,574.8 6.5 / ±1.6 / 11.8 (16.5**) 1,181.1 / 590.5 / 1,574.8 6.5 / ±1.6 / 11.8 (16.5**) 1,181.1 / 590.5 / 1,574.8 Acceleration in X / Y / Z ft./s.² 23.0 to 32.8 23.0 to 32.8 23.0 to 32.8 23.0 23.0 23.0
with two turrets with three turrets with three turrets and B-axis with two turrets with three turrets with three turrets and B-axis Turret slide 2 (bottom / without B-axis) X / Y* / Z in. 4.9 / ±1.4 / 13.8 4.9 / ±1.4 / 19.7 6.5 / ±1.6 / 19.3 6.5 / ±1.6 / 25.2 Rapid traverse speed in X / Y / Z ipm. 1,181.1 / 590.5 / 2,362.2 1,181.1 / 590.5 / 2,362.2 1,181.1 / 590.5 / 1,574.8 1,181.1 / 590.5 / 1,574.8 Acceleration in X / Y / Z ft./s.² 23.0 to 32.8 23.0 to 32.8 23.0 23.0 Turret slide 3 (top right) X / Y* / Z* in. 6.5 / ±1.4 / 14.2* 6.5 / ±1.4 / 14.2* 6.5 / ±1.6* / 16.5* 6.5 / ±1.6* / 16.5* Rapid traverse in X / Y / Z ipm. 1,181.1 / 590.5 / 2,362.2 1,181.1 / 590.5 / 2,362.2 1,181.1 / 590.5 / 1,574.8 1,181.1 / 590.5 / 1,574.8 Acceleration in X / Y / Z ft./s.² 23.0 to 32.8 23.0 to 32.8 23.0 23.0 Slide for the counter spindle X / Z in. 5.7 / 15.0 / 20.9 / 26.8 5.9 / 19.3 / 25.2 / 29.1 Rapid traverse speed in X / Z ipm. 1,181.1 / 2,362.2 / 2,362.2 / 2,362.2 1,181.1 / 1,574.8 / 1,574.8 / 1,574.8 Acceleration in X / Z ft./s.² 23.0 to 32.8 23.0 to 32.8 23.0 to 32.8 23.0 23.0 23.0 Tailstock Stroke (hydraulic) in. 20.1 20.1 Power N. 3,000 4,000 Center connection MK 3 MK 4 B-axis (turret 2, bottom) Swivel range degrees 23.5 / +158.5 23.5 / +158.5 Slide 2 (bottom) for B-axis X / Y / Z in. 8.5 / ±1.4 / 29.1 9.8 / ±1.6 / 33.9 Rapid traverse speed in X / Y / Z ipm. 1,181.1 / 590.6 / 2,362.2 2,362.2 / 590.6 / 1,574.8 Acceleration in X / Y / Z ft./s.² 23.0 to 32.8 23.0 Machine Machine footprint incl. chip conveyor ft.² 103.3 103.3 116.3 122.7 122.7 137.8 Chip conveyor discharge height in. 45.3 45.3 45.3 45.3 45.3 1,45.3 Machine height in. 92.7 92.7 92.7 103.4 103.4 103.4 Machine weight lbs. 20,282.5 20,943.9 21,384.8 22,046.2 22,707.6 23,148.5 33 Control DMG ERGOline Control with a 19" screen Siemens 840D solutionline Operate with ShopTurn 3G * Optional ** With option Y / Z for turret 3 (top left) *** Lower turret: width across flats is 10.6 in., max. 9,000 rpm., 8.4 hp., 8.9 ft. / lbs.
Applications and Parts Machine and Technology Control Technology Energy Efficiency Technical Data / 65 Next Generation Options / Floor Plans 34 with two turrets with three turrets with three turrets and B-axis with two turrets with three turrets with three turrets and B-axis Machine options Differential clamping pressure for the main and counter spindle (2 pressures) Driven tools with increased speeds up to 12,000 rpm. (not for the bottom turret 2 on machines with B-axis) Y-axis for turret 2 (bottom) Y- / Z-axis for turret 3 (top right) Tailstock mounted on the counter spindle slide with independent hydraulic movement Bar machining Bar loading magazine for max. bar lengths of 10.5 to 14.4 ft. Spindle liner tube for the main spindle Clamping for the main and counter spindle Collet chuck interface without axial movement: : diameter is max. 2.0 in. / hexagonal is max. 1.7 in. / square is max. 1.4 in.) : diameter is max. 2.6 in. / hexagonal is max. 2.2 in. / square is max. 1.8 in.) Chuck machining: : chuck is ø 5.5 in. incl. draw tube adapter for machine adaptation : chuck is ø 6.9 in. incl. draw tube adapter for machine adaptation Coolant and chip removal Clamping jaw rinsing 290.1 psi internal coolant system, 258.9 gal. and 0.002 in. paper band filter and cooling equipment 290.1 psi. internal coolant system, 258.9 gal. and 0.002 in. paper band filter, cooling equipment and additional 1,160.3 psi. for 4 independent outputs in turret 2 (bottom) Oil mist extraction system Standard, Option Next Generation Front view Top view 327.4 252.4 43.3 45.3 92.7 59.1 (66.5 with B-axis) Machine zero point 167.3 Measurements in inches
with two turrets with three turrets with three turrets and B-axis with two turrets with three turrets with three turrets and B-axis Control / Software Technology cycle: Gear hobbing Technology cycle: Eccentric turning and milling Technology cycle: Multi-thread cycle Technology cycle: Easy Tool Monitoring Technology cycle: Alternating speeds Technology cycle: Retraction cycle 35 Technology cycle: Turret center Sister tool management-tool Monitor Programming structure with sub-programs incl. graphical interface DMG Netservice / DMG Service Agent Other options Machine adaptation for higher environmental temperatures 122º F. (tropical package) Standard, Option DMG MORI recommends Next Generation Front view Top view 347.1 270.5 45.3 45.3 98.4 65.5 (73.2 with B-axis) Machine zero point 180.7 Measurements in inches
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