How to Identify Fluid Ports and Connectors

How to Identify Fluid Ports and Connectors

Foreword Accurate identification of ports and connectors in fluid piping systems is necessary before the correct hose or tube assembly can be selected and installed. With the aid of this booklet and a few simple tools, measurement and identification is easy. Most connectors commonly used in fluid piping systems are included in this booklet. The connections are listed under headings divided by the country of origin to provide further assistance in identification. Please consult your Eaton representative for assistance in identifying connectors not found in this booklet. How to Use This Booklet Visually identify the part by comparing it with the artwork shown for each type of connection. Take measurements of the I.D., O.D., threads and angles as appropriate. Compare the measurements to the charts to convert to the correct dash and/or thread size and the parts series. 2 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Contents Measuring Tools... 5 How to Measure Threads... 6 How to Measure Sealing Surface Angles... 7 American Connections NPTF... 8 NPSM...9 SAE J54 Straight Thread O-Ring Boss...0 SAE J54 7 Hydraulic... SAE J52 45... Ermeto Flareless Tube Fittings SAE J54...4 SAE J45 O-Ring Face Seal...5 SAE J52 Inverted...6 SAE J58 4-Bolt Flange...7 CAT Thick Flange...9 ISO Connection ISO/DIS 662 4-Bolt Flange...20 ISO 649/SAE J2244/2 and J2244-...22 Continued on the next page. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Contents (cont.) German Connections DIN 76 Series...2 DIN 902 Series...24 DIN 20066 4-Bolt Flange...26 DIN 852 Male Connectors & Female Ports...28 French Connections Millimetrique and GAZ Series...0 British Connections British Standard Pipe...2 Japanese Connections JIS 0 Male Seat, Metric Threads...4 JIS Tapered Pipe...5 JIS 0 Male Seat, Pipe Threads...6 JIS 0 Female Seat, Pipe Threads...7 JIS B 86 4-Bolt Flange...8 JIS 20 Kgf/cm2 4-Bolt Square Flange...40 Oil Pan-Plug Threads...42 O-Ring Pilot Threads...45 4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Tools Measuring Tools A seat angle gauge, thread pitch gauge and an I.D./O.D. caliper are necessary to make accurate measurements of commonly used connectors. Eaton offers a unique new caliper that offers the capabilities of both a caliper and a seat angle gauge in one unit. I.D./O.D. Angle Gauge Caliper Thread Pitch Gauge How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 5

Threads How to Measure Threads Use a thread pitch gauge to determine the number of threads per inch or the distance between threads in metric connections. Place the gauge on the threads until the fit is snug. Match the measurement to the charts. Measure the thread diameter with an I.D./O.D. caliper as shown. Match the measurements to the charts. I.D. O.D. 6 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Seat Angles How to Measure Sealing Surface Angles Female connections are usually measured by inserting the gauge into the connection and placing it on the sealing surface. If the centerlines of the connection and gauge are parallel, the correct angle has been determined. Male flare type connectors are usually measured by placing the gauge on the sealing surface. If the centerlines of the connection and gauge are parallel, the correct angle has been determined. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 7

American Connections NPTF (National Pipe Tapered Fuel) This connection is still widely used in fluid power systems, even though it is not recommended by the National Fluid Power Association (N.F.P.A.) for use in hydraulic applications. The thread is tapered and the seal takes place by deformation of the threads. Tapered Thread O.D. NPTF Threads Measure thread diameter and subtract 4-inch to find the nominal pipe size. Male Female Nominal Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 8 02 8-27 2 (.4) 8 (.8) 4 04 4-8 7 2 (.54) 2 (.49) 8 06 8-8 6 (.68) 5 8 (.6) 2 08 2-4 27 2 (.84) 25 2 (.77) 4 2 4-4 6 (.05) (.98) 6-2 5 6 (.2) 4 (.24) 4 20 4-2 2 2 (.66) 9 2 (.58) 2 24 2-2 29 2 (.90) 6 (.82) 2 2 2-2 2 8 (2.8) 2 5 6 (2.0) 8 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections NPSM (National Pipe Straight Mechanical) This connection is sometimes used in fluid power systems. The female half has a straight thread and an inverted 0 seat. The male half of the connection has a straight thread and a 0 internal chamfer. The seal takes place by compression of the 0 seat on the chamfer. The threads hold the connection mechanically. Note A properly chamfered NPTF male will also seal with the NPSM female. Male Female Nominal Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 8 02 8-27 2 (.4) 8 (.8) 4 04 4-8 7 2 (.54) 2 (.49) 8 06 8-8 6 (.68) 5 8 (.6) 2 08 2-4 27 2 (.84) 25 2 (.77) 4 2 4-4 6 (.05) (.98) 6-2 5 6 (.2) 4 (.24) 4 20 4-2 2 2 (.66) 9 2 (.58) 2 24 2-2 29 2 (.90) 6 (.82) 2 2 2-2 2 8 (2.8) 2 5 6 (2.0) How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 9

American Connections SAE J54 Straight Thread O-Ring Boss (ORB) This port connection is recommended by the N.F.P.A. for optimum leakage control in medium and high pressure hydraulic systems. The male connector has a straight thread and an O-Ring. The female port has a straight thread, a machined surface (minimum spotface) and a chamfer to accept the O-Ring. The seal takes place by compressing the O-Ring into the chamfer. The threads hold the connection mechanically. Male Female Nominal Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 8 02 5 6-24 5 6 (.) 9 2 (.27) 6 0 8-24 8 (.8) 2 (.4) 4 04 7 6-20 `7 6 (.44) 2 (.9) 5 6 05 2-20 2 (.50) 5 2 (.45) 8 06 9 6-8 9 6 (.56) 7 2 (.5) 2 08 4-6 4 (.75) 6 (.69) 5 8 0 7 8-4 7 8 (.88) 6 (.8) 4 2 6-2 6 (.06) (.98) 7 8 4 6-2 6 (.9) 8 (.0) 6 5 6-2 5 6 (.) 4 (.2) 4 20 5 8-2 5 8 (.6) 9 6 (.54) 2 24 7 8-2 7 8 (.88) 6 (.79) 2 2 2 2-2 2 2 (2.50) 2 7 6 (2.42) 0 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections SAE J54 7 * Hydraulic This connection is very common in fluid power systems. Both the male and female halves of the connections have 7 seats. The seal takes place by establishing a line of contact between the male flare and the female cone seat. The threads hold the connection mechanically. CAUTION: In the -02, -0, -04, -05, -08 and -0 sizes, the threads of the SAE 7 flare and SAE 45 flare are the same. However, the sealing surface angles are not the same. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections SAE J54 7 * Hydraulic (cont.) Male Female Nominal Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 8 02 5 6-24 5 6 (.) 9 2 (.27) 6 0 8-24 8 (.8) 2 (.4) 4 04 7 6-20 7 6 (.44) 2 (.9) 5 6 05 2-20 2 (.50) 5 2 (.45) 8 06 9 6-8 9 6 (.56) 7 2 (.5) 2 08 4-6 4 (.75) 6 (.69) 5 8 0 7 8-4 7 8 (.88) 6 (.8) 4 2 6-2 6 (.06) (.98) 7 8 4 6-2 6 (.9) 8 (.0) 6 5 6-2 5 6 (.) 4 (.2) 4 20 5 8-2 5 8 (.6) 9 6 (.54) 2 24 7 8-2 7 8 (.88) 6 (.79) 2 2 2 2-2 2 2 (2.50) 2 7 6 (2.42) *This connection was formerly known as JIC. 2 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections SAE J52 45 This connection is commonly used in refrigeration, automotive and truck piping systems. The connector is frequently made of brass. Both the male and female connectors have 45 seats. The seal takes place between the male flare and the female cone seat. The threads hold the connection mechanically. CAUTION: In the -02, -0, -04, -05, -08 and -0 sizes, the threads of the SAE 7 flare and SAE 45 flare are the same. However, the sealing surface angles are not the same. Male Female Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 8 02 5 6-24 5 6 (.) 9 2 (.27) 6 0 8-24 8 (.8) 2 (.4) 4 04 7 6-20 7 6 (.44) 2 (.9) 5 6 05 2-20 2 (.50) 5 2 (.45) 8 06 5 8-8 5 8 (.6) 9 6 (.57) 2 08 4-6 4 (.75) 6 (.69) 5 8 0 7 8-4 7 8 (.88) 6 (.8) 4 2 6-4 6 (.06) (.99) 7 8 4 4-2 4 (.25) 5 2 (.6) 6 8-2 8 (.8) 9 2 (.29) How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections Ermeto Flareless Tube Fittings SAE J54 The male Ermeto connection has straight threads and a 24 seat. The female Ermeto connections incorporates a bite-type sleeve used in conjunction with a tube and female nut. When the female nut is tightened the seal is made between the sleeve and the 24 seat. A seal is also made between the sleeve and the tubing. The threads retain the connection. Male Female Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) -2 /8 5/6-24 5/6 9/2 - /6 /8-24 /8 /2-4 /4 7/6-20 7/6 /2-5 5/6 /2-20 7/6 /2-6 /8 9/6-8 9/6 /2-8 /2 /4-6 /4 /6-0 5/8 7/8-4 7/8 /6-2 /4 /6-2 /6 /2-4 7/8 /6-2 /6 /8-6 5/6-2 /6 /8-20 /4 5/8-2 5/8 7/2-24 /2 7/8-2 7/8 /6-2 2 2 /2-2 2 /2 2 7/6 4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections SAE J45 O-Ring Face Seal This connection offers the very best leakage control available today. The male connector has a straight thread and an O-Ring in the face. The female has a straight thread and a machined flat face. The seal takes place by compressing the O-Ring onto the flat face of the female, similar to the split flange type fitting. The threads hold the connection mechanically. Male Female Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 4 04 9 6-8 9 6 (.56) 7 2 (.5) 8 06 6-6 6 (.69) 5 8 (.6) 2 08 6-6 6 (.82) 4 (.75) 5 8 0-4 (.00) 5 6 (.9) 4 2 6-2 6 (.9) 8 (.) 6 7 6-2 7 6 (.44) 8 (.6) 4 20 6-2 6 (.69) 5 8 (.6) 2 24 2-2 2 (2.00) 5 6 (.92) How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 5

American Connections SAE J52 Inverted This connection is frequently used in automotive systems. The male connector can either be a 45 flare in the tube fitting form or a 42 seat in the machined adapter form. The female has a straight thread with a 42 inverted flare. The seal takes place on the flared surfaces. The threads hold the connection mechanically. Male Female Thread Thread Inch Dash Thread O.D. I.D. Size Size Size (Inch) (Inch) 8 02 5 6-28 5 6 (.2) 9 2 (.28) 6 0 8-24 8 (.8) 2 (.4) 4 04 7 6-24 7 6 (.44) 2 (.40) 5 6 05 2-20 2 (.50) 5 2 (.45) 8 06 5 8-8 5 8 (.6) 9 6 (.57) 7 6 07 6-8 6 (.69) 5 8 (.6) 2 08 4-8 4 (.75) 2 2 (.70) 5 8 0 7 8-8 7 8 (.88) 6 (.82) 4 2 6-6 6 (.06) (.00) 6 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections SAE J58 4-Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. Code 6 is referred to as the standard series and Code 62 is the 6000 psi series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Code 62 connection. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O-Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. *SAE J58, JIS B 86, ISO/DIS 662 and DIN 20066 are interchangeable, except for bolt sizes. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 7

American Connections SAE J58 4-Bolt Flange (cont.) Inch Port Hose Bolt Bolt Hole Size I.D. Inch Dimensions Spacing A (Inch Fraction Inch Inch Dash) (Decimal) (Decimal) (Decimal) Cd. 6 Cd. 62 Cd. 6 Cd. 62 2 2 5 6-8x 4 5 6-8x 4 2 9 2 (08) (.50) (.50) (.59) 4 4 8-6x 4 8-6x 2 7 8 2 (2) (.75) (.88) (2.00) 8-6x 4 7 6-4x 4 2 6 2 4 (6) (.00) (2.06) (2.25) 4 4 7 6-4x 2 2-x 4 2 5 6 2 5 8 (20) (.25) (2.) (2.6) 2 2 2-x 2 5 8-x2 4 2 4 8 (24) (.50) (2.75) (.) 2 2 2-x 2 4-0x2 4 2 6 6 (2) (2.00) (.06) (.8) Inch Port Hose Flanged Head Size I.D. Inch Diameter K (Inch Fraction Inch Dash) (Decimal) (Decimal) Cd. 6 Cd. 62 2 2 6 4 (08) (.50) (.9) (.25) 4 4 2 5 8 (2) (.75) (.50) (.6) 4 7 8 (6) (.00) (.75) (.88) 4 4 2 2 8 (20) (.25) (2.00) (2.) 2 2 2 8 2 2 (24) (.50) (2.8) (2.50) 2 2 2 2 8 (2) (2.00) (2.8) (.) 8 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

American Connections SAE J58 4-Bolt Flange (cont.) How to Measure Four Bolt Flange First measure the port hole diameter using the caliper. Next, measure the longest bolt hole spacing from center-to-center (Dimension A ) or measure the flanged head diameter. Note CAT Thick Flanges have a.560 flange thickness (in all sizes) to correspond to Caterpillar Split Flanges. Other flange dimensions are identical to Code 62. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 9

ISO Connection ISO/DIS 662 4-Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. PN 5/50 bar (Code 6) is the standard series, and PN 45 bar (Code 62) is the high pressure series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the high pressure, PN 45 bar connection. Both metric and inches bolts are used. The port will have an M stamped on it if metric bolts are required. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O- Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. *ISO/DIS 662, DIN 20066, JIS B 86 and SAE J58 are interchangeable, except for bolt sizes. 20 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

ISO Connection ISO/DIS 662 4-Bolt Flange* (cont.) BOLT DIMENSIONS MM (INCH) BOLT HOLE SPACING A MM (INCH) Size Port mm Hole PN 5/50 PN 45 PN 5/50 PN 45 (Inch) mm Bar Bar Bar Bar [Dash] (Inch) (Cd. 6) (Cd. 62) (Cd. 6) (Cd. 62) 2,7 M8x,25x25 M8x,25x0 8,0 40,49 ( 2) (.50) 5 6-8 x 4 5 6-8 x 4 (.50) (.57) [08] 9 9, M0x,5x0 M0x,5x5 47,6 50,80 ( 4) (.75) 8-6 x 4 8-6 x 2 (.88) (2.00) [2] 25 25,4 M0x,5x0 M2x,75x45 52,7 57,5 () (.00) 8-6 x 4 7 6-4 x 4 (2.06) (2.25) [6] 2,8 M0x,50x0 M2x,75x45 58,72 66,68 ( 4) (.25) 7 6-4 x 2 2- x 4 (2.) (2.6) [20] 8 8, M2x,75x5 M6x2x55 69,85 79,8 ( 2) (.50) 2- x 2 5 8- x 2 4 (2.75) (.) [24] 5 50,8 M2x,75x40 M20x2,5x70 77,77 96,82 (2) (2.00) 2- x 2 4-0 x 2 4 (.06) (.8) [2] FLANGED HEAD DIAMETER K MM (INCH) Inch PN 5/50 Bar PN 45 Bar Size (Cd. 6) (Cd. 62) 2 0,8 (.9),75 (.25) 4 8,0 (.50) 4,28 (.6) 44,45 (.75) 47,6 (.88) 4 50,80 (2.00) 5,98 (2.) 2 60, (2.8) 6,50 (2.50) 2 7,42 (2.8) 79,8 (.) How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 2

ISO Connection ISO 649 Port and Stud Ends with ISO 26 Threads and O-Ring Seal This port connection is similar to the SAE J54 Straight Thread O-Ring Boss (ORB). The major difference is that this connection uses metric threads. The male connector has a straight thread and an O-Ring. The female port has a straight thread, a machined surface (minimum spotface) and a chamfer to accept the O-Ring. The seal takes place by compressing the O-Ring into the chamfer. The threads hold the connection mechanically. MALE FEMALE METRIC THREAD O.D. THREAD I.D. THREADS MM MM M8 x 8 7 M0 x 0 9 M2 x,5 2 0,5 M4 x,5* 4 2,5 M6 x,5 6 4,5 M8 x,5 8 6,5 M22 x,5 22 20,5 M27 x 2 27 25 M x 2 M42 x 2 42 40 M48 x 2 48 46 M60 x 2 60 58 *M4 x,5: Recommended for diagnostic port application. 22 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

German Connections DIN 76 Series This connection is frequently used in hydraulic systems. The male has a straight metric thread and a 60 (included angle) recessed cone. The female has a straight thread and a tapered nose/ Globeseal seat.the seal takes place by contact between the cone of the male and the nose of the tapered nose/globeseal flareless swivel. The threads hold the connection mechanically. USE WITH MALE FEMALE PIPE/TUBE METRIC THREAD THREAD O.D. THREAD O.D. I.D. MM SIZE MM MM 6 M2 x,5 2 0,5 8 M4 x,5 4 2,5 0 M6 x,5 6 4,5 2 M8 x,5 8 6,5 5 M22 x,5 22 20,5 8 M26 x,5 26 24,5 22 M0 x,5 0 28,5 28 M8 x,5 8 6,5 5 M45 x,5 45 4,5 42 M52 x,5 52 50,5 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 2 2

German Connections DIN 902 Series This connection style consists of a common male and three different female halves. The male has a straight metric thread, a 24 included angle and a recessed counterbore that matches the tube O.D. used with it. The female may be a tube, nut and ferrule, a tapered nose/ Globeseal flareless swivel or a tapered nose/ Globeseal flareless swivel with an O-Ring in the nose (DKO type). 24 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

German Connections DIN 902 Series (cont.) TUBE O.D.TUBE O.D.MALE FEMALE R DIM. R DIM. METRIC THREAD THREAD I.RH.* S.RH THREAD O.D. I.D. MM MM SIZE MM MM 6 M2 x,5 2 0,5 8 6 M4 x,5 4 2,5 0 8 M6 x,5 6 4,5 2 0 M8 x,5 8 6,5 2 M20 x,5 20 8,5 5 4 M22 x,5 22 20,5 6 M24 x,5 24 22,5 8 M26 x,5 26 24,5 22 20 M0 x 2,0 0 28 28 25 M6 x 2,0 6 4 0 M42 x 2,0 42 40 5 M45 x 2,0 45 4 42 8 M52 x 2,0 52 50 *I.Rh. is a light duty system. s.rh. is a heavy duty system. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 25

German Connections DIN 20066 4-Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. Form R (Code 6) is referred to as the standard duty series, and Form S (Code 62) is the heavy duty series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Form S connection. Both metric and inch bolts are used. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O- Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. 26 *DIN 20066, ISO/DIS 662, JIS B 86 and SAE J58 are interchangeable, except for bolt sizes. 26 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

German Connections DIN 20066 4-Bolt Flange* (cont.) BOLT DIMENSIONS MM (INCH) FLANGED HEAD DIAMETER K MM (INCH) Inch Form R Form S Size (Cd. 6) (Cd. 62) 2 0,8 (.9),75 (.25) 4 8,0 (.50) 4,28 (.6) 44,45 (.75) 47,6 (.88) 4 50,80 (2.00) 5,98 (2.) 2 60, (2.8) 6,50 (2.50) 2 7,42 (2.8) 79,8 (.) BOLT HOLE SPACING A MM (INCH) Size Port mm Hole (Inch) mm Form R Form S Form R Form S [Dash] (Inch) (Cd. 6) (Cd. 62) (Cd. 6) (Cd. 62) 2,7 M8x,25x25 M8x,25x0 8,0 40,49 ( 2) (.50) 5 6-8 x 4 5 6-8 x 4 (.50) (.57) [08] 9 9, M0x,5x0 M0x,5x5 47,6 50,80 ( 4) (.75) 8-6 x 4 8-6 x 2 (.88) (2.00) [2] 25 25,4 M0x,5x0 M2x,75x45 52,7 57,5 () (.00) 8-6 x 4 7 6-4 x 4 (2.06) (2.25) [6] 2,7 M0x,5x0 M2x,75x45 58,72 66,68 ( 4) (.25) 7 6-4 x 2 2- x 4 (2.) (2.6) [20] 8 8,0 M2x,75x5 M6x2x55 69,85 79,8 ( 2) (.50) 2- x 2 5 8- x 2 4 (2.75) (.) [24] 5 50,8 M2x,75x5 M20x2,5x70 77,77 96,82 (2) (2.00) 2- x 2 4-0 x 2 4 (.06) (.8) [2] How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 27

German Connections DIN 852 Male Connectors and Female Ports This DIN is controlled by Germany, but other countries may use it as a reference for their connector and port designs. The chart below illustrates the various forms and how they seal. 28 28 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

German Connections DIN 852 Metric Threads MALE THREAD O.D. FEMALE THREAD I.D. METRIC A B THREADS MM MM M2 x,5 2 0,5 M4 x,5 4 2,5 M6 x,5 6 4,5 M8 x,5 8 6,5 M20 x,5 20 8,5 M22 x,5 22 20,5 M24 x,5 24 22,5 M26 x,5 26 24,5 M27 x 2 27 25 M0 x,5 0 28,5 M0 x 2 0 28 M x 2 M6 x,5 6 4,5 M6 x 2 6 4 M8 x,5 8 6,5 M8 x 2 8 6 M42 x,5 42 40,5 M42 x 2 42 40 M45 x,5 45 4,5 M45 x 2 45 4 M48 x,5 48 46,5 M48 x 2 48 46 M52 x,5 52 50,5 M52 x 2 52 50 For DIN 852 Whitworth pipe thread dimensions, BSPT/BSPP dimensions on page. They are the same How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 29

French Connections Millimetrique and GAZ Series This connection consists of a common male and two different females. The Millimetrique Series is used with whole number metric O.D. tubing and the GAZ Series is used with fractional number metric O.D. pipe size tubing. 0 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

French Connections Millimetrique and GAZ Threads TUBING GAZ O.D. PIPE O.D. MALE FEMALE R R METRIC THREAD THREAD DIM. DIM. THREAD O.D. I.D. MM MM SIZE MM MM 6 M2 x,0 2 8 M4 x,5 4 2,5 0 M6 x,5 6 4,5 2 M8 x,5 8 6,5 4,25 M20 x,5 20 8,5 5 M22 x,5 22 20,5 6 6,75 M24 x,5 24 22,5 8 M27 x,5 27 25,5 22 2,25 M0 x,5 0 28,5 25 M x,5,5 28 26,75 M6 x,5 6 4,5 0 M9 x,5 9 7,5 2 M42 x,5 42 40,5 5,50 M45 x,5 45 4,5 8 M48 x,5 48 46,5 40 42,25 M52 x,5 52 50,5 45 M54 x 2,0 52 52 48,25 M58 x 2,0 58 55 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Brittish Connections British Standard Pipe (BSP) The BSPT (tapered) connection is similar to the NPT, except that the thread pitches are different in most sizes, and the thread form and O.D. s are close but not the same. Sealing is accomplished by thread distortation. A thread sealant is recommended. The BSPP (parallel) male is similar to the NPSM male except the thread pitches are different in most sizes. The female swivel BSPP has a tapered nose/globeseal flareless swivel which seals on the cone seat of the male. 2 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Brittish Connections BSPT/BSPP Threads MALE FEMALE NOMINAL THREAD THREAD INCH DASH THREAD O.D. I.D. SIZE SIZE SIZE* (INCH) (INCH) 8 02 8-28 8.8 2.5 4 04 4-9 64.52 5 2.47 8 06 8-9 2 2.65 9 2.60 2 08 2-4 6.82 4.75 5 8 0 5 8-4 7 8.88 6.80 4 2 4-4 2.04 2.97 6-5 6.0 7 2.22 4 20 4-2 2.65 9 6.56 2 24 2-7 8.88 25 2.79 2 2 2-2 2 2.5 2 4 2.26 *Frequently, the thread size is expressed as a fractional dimension preceded by the letter G or the letter R. The G represents a parallel thread, and the R indicates a tapered thread. For example, BSPP 8-9 may be expressed as G 8, and BSPT 8-9 may be expressed as R 8. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Japanese Connections JIS 0 Male (Inverted) Seat, Metric Threads (Threads per JIS B 0207) The JIS parallel (metric) is the same as the JIS parallel (PF), except for the thread difference. MALE FEMALE DASH THREAD THREAD SIZE SIZE THREAD O.D. I.D. MM EQUIVALENT SIZE MM MM 6 04 M4 x,5 4 2,5 9 06 M8 x,5 8 6,5 2 08 M22 x,5 22 20,5 9 2 M0 x,5 0 28,5 25 6 M x,5,5 2 20 M42 x,5 42 40,5 4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Japanese Connections JIS Tapered Pipe (PT) (Threads per JIS B 020) The JIS tapered thread is similar to the BSPT connection in design, appearance and dimensions.the JIS tapered thread and the BSPT connection are interchangeable. SIZE NOMINAL MALE FEMALE INCH MM THREAD THREAD THREAD SIZE (DASH) TAPERED SIZE O.D. I.D. (Similar to BSPP) Frac. (mm) Fraction(mm) 4 6 (04) 5 4-9 64,2 2,9 8 9 (06) 8-9 2 2 6,7 9 2 5, 2 2 (08) 2-4 6 2,0 4 9,2 4 9 (2) 4-4 2 26,4 2 24,6 25 (6) - 5 6, 7 2 0,9 4 2 (20) 4-2 2 4,9 9 6 9,6 2 8 (24) 2-7 8 47,8 25 2 45,5 2 50 (2) 2-2 2 59,7 2 4 57,4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 5

Japanese Connections JIS 0 Male Inverted Seat, Parallel Pipe Threads (Threads per JIS B 0202) The JIS parallel is similar to the BSPP connection. The JIS parallel thread and the BSPP connection are interchangeable. SIZE NOMINAL MALE FEMALE INCH MM THREAD THREAD THREAD SIZE (DASH) TAPERED SIZE O.D. I.D. (Similar to BSPP) Frac. (mm) Fraction(mm) 4 6 (04) 5 4-9 64 (.2) 2 (.9) 8 9 (06) 8-9 2 2 (6.7) 9 2 (5.) 2 2 (08) 2-4 6 (2.0) 4 (9.2) 4 9 (2) 4-4 2 (26.4) 2 (24.6) 25 (6) - 5 6 (.) 7 2 (0.9) 4 2 (20) 4-2 2 (4.9) 9 6 (9.6) 2 8 (24) 2-7 8 (47.8) 25 2 (45.5) 2 50 (2) 2-2 2 (59.7) 2 4 (57.4) 6 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Japanese Connections JIS 0 Female (Cone) Seat, Parallel Pipe Threads (Threads per JIS B 0202) The Japanese JIS 0 flare is similar to the American SAE 7 flare connection in application as well as sealing principles. However, the flare angle and dimensions are different. The threads are similar to BSPP. SIZE NOMINAL MALE FEMALE INCH MM THREAD THREAD THREAD SIZE (DASH) TAPERED SIZE O.D. I.D. (Similar to BSPP) Frac. (mm) Fraction(mm) 4 6 (04) 4-9 64.2 5 2.9 8 9 (06) 8-9 2 2 6.7 9 2 5. 2 2 (08) 2-4 6 2.0 4 9.2 4 9 (2) 4-4 2 26.4 2 24.6 25 (6) - 5 6. 7 2 0.9 4 2 (20) 4-2 2 4.9 9 6 9.6 2 8 (24) 2-7 8 47.8 25 2 45.5 2 50 (2) 2-2 2 59.7 2 4 57.4 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 7

Japanese Connections JIS B 86 4-Bolt Flange* This connection is commonly used in fluid power systems. There are two pressure ratings. Type I (Code 6) is referred to as the standard series, and Type II (Code 62) is the 6000 psi series. The design concept for both series is the same, but the bolt hole spacing and flanged head diameters are larger for the higher pressure, Type II connection. Both metric and inch bolts are used. The female (port) is an unthreaded hole with four bolt holes in a rectangular pattern around the port. The male consists of a flanged head, grooved for an O- Ring, and either a captive flange or split flange halves with bolt holes to match the port. The seal takes place on the O-Ring, which is compressed between the flanged head and the flat surface surrounding the port. The threaded bolts hold the connection together. *JIS B 86, ISO/DIS 662, DIN 20066 and SAE J58 are interchangeable, except for bolt sizes. 8 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Japanese Connections JIS B 86 4-Bolt Flange (cont.) BOLT DIMENSIONS MM AND INCH BOLT HOLE SPACING A MM (INCH) Size Port mm Hole (Inch) mm Type I Type II Type I Type II [Dash] (Inch) (Cd. 6) (Cd. 62) (Cd. 6) (Cd. 62) 2 2.7 M8x.25x0 M8x.25x0 8.0 40.49 ( 2) (.50) 5 6-8 x 4 5 6-8 x 4 (.50) (.57) [08] 9 9. M0x.5x0 M0x.5x40 47.6 50.80 ( 4) (.75) 8-6 x 4 8-6 x 2 (.88) (2.00) [2] 25 25.4 M0x.5x0 M2x.75x45 52.7 57.5 () (.00) 8-6 x 4 7 6-4 x 4 (2.06) (2.25) [6] 2.7 M0x.5x40 M4x2x45 58.72 66.68 ( 4) (.25) 7 6-4 x 2 2- x 4 (2.) (2.6) [20] 8 8.0 M2x.75x40 M6x2x55 69.85 79.8 ( 2) (.50) 2- x 2 5 8- x 2 4 (2.75) (.) [24] 50 50.8 M2x.75x40 M20x2.5x70 77.77 96.82 (2) (2.00) 2- x 2 4-0 x 2 4 (.06) (.8) FLANGED HEAD DIAMETER K MM (INCH) Inch Size Type (Cd. 6) Type II (Cd. 62) 2 0.8 (.9).75 (.25) 4 8.0 (.50) 4.28 (.6) 44.45 (.75) 47.6 (.88) 4 50.80 (2.00) 5.98 (2.) 2 60. (2.8) 6.50 (2.50) 2 7.42 (2.8) 79.8 (.) How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 9

Japanese Connections JIS 20 Kgf/cm2 4-Bolt Square Flange The JIS 4-bolt square flange connection is similar in concept to the SAE 4-bolt flange connection, except that the JIS bolt pattern is square and the flange itself is different. BOLT APPX. BOLT DIM. DIM. DIM. HOLE SIZE INCH SIZE A B C DIA. D MM SIZE MM* MM MM MM MM 2 2 M0x.5x55 6 40 22 (80) 9 4 M0x.5x55 68 45 22 (80) 25 M2x.75x70 80 5 28 (00) 2 4 M2x.75x70 90 6 28 (00) 8 2 M6x2.0x90 00 70 6 8 (0) 50 2 M6x2.0x90 2 80 6 8 (0) *Bolt Length for Long Design 40 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Japanese Connections JIS 20 Kgf/cm2 O-Ring NOMINAL SIZE DIM. D DIM. W MM MM MM 2 24.4±0.5.±0. 9 29.4±0.5.±0. 25 4.4±0.5.±0. 2 9.4±0.5.±0. 8 49.4±0.5.±0. 50 59.4±0.5.±0. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 4

Oil Pan-Plug Threads How to Identify Oil Pan-Plug Thread Sizes These connections are found on engine oil pans of all types ranging from on and off road vehicles, marine vessels, and construction equipment, to inplant equipment fluid reservoirs. The thread styles range from straight threads with no chamfers to NPTF threads. Eaton has selected a single jacketed copper crush gasket to use on all FLOCS coupling and adapter straight threads where sealing is against the pan itself. In these applications there will be plugs on the equipment to measure, so the male thread dimension is given in this chart. NPTF Thread Straight Thread Tapered Thread O.D. Thread O.D. Gasket 42 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

Oil Pan-Plug Threads How to Identify Oil Pan-Plug Thread Sizes (cont.) MALE THREAD THREAD FD4 FF87 SIZE O.D. DRAIN COUPLING 90 ADAPTER Inch Part Number Part Number (mm) /2-20 UNF 0.50 FD4-002-0-06 FF87-080S (2.6) M8 x.5 0.70 FD4-002-02-06 FF87-0802S (8.0) M4 x.25 0.55 FD4-002-0-06 FF87-080S (4.0) M0 x 0.9 N/A FF87-0804S (0.0) /4-8 UNEF.24 FD4-002-05-06 FF87-0805S (.6) -8 UNS 0.99 FD4-002-06-06 FF87-0806S (25.2) 7 /8-8 UNS 0.87 FD4-002-07-06 FF87-0807S (22.) 5 /8-8 UNF 0.62 FD4-002-08-06 FF87-0808S (5.7) /4-6 UNF 0.74 FD4-002-09-06 FF87-0809S (8.9) 7 /8-4 UNF 0.87 FD4-002-0-06 FF87-080S (22.0) M24 x 2 0.94 FD4-002--06 FF87-08S (24.0) 9 /6-8 UNF 0.56 FD4-002-2-06 FF87-082S (4.) /8-2 UNF.2 FD4-002-4-06 FF87-084S (28.4) How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 4

Oil Pan-Plug Threads How to Identify Oil Pan-Plug Thread Sizes (cont.) MALE THREAD THREAD FD4 FF87 SIZE O.D. DRAIN COUPLING 90 ADAPTER Inch Part Number Part Number (mm) M20 x.5 0.78 FD4-002-6-06 FF87-086S (20.0) M25 x.5 0.98 FD4-002-7-06 FF87-087S (25.0) M22 x.5 0.86 FD4-002-8-06 (22.0) M24 x.5 0.94 FD4-002-9-06 (24.0) /6-2 UN.06 FD4-002-20-06 (26.8) M0 x.5.8 FD4-002-2-06 (0.0) /2-4 UNS 0.49 FD4-002-22-06 (2.5) M2 x.5 0.47 FD4-002-2-06 (2.0) M4 x.5 0.55 FD4-002-24-06 (4.0) M2 x.75 0.47 FD4-002-25-06 (2.0) /4-4.05 FD4-002-26-06 Dryseal NPTF (26.7) 44 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

O-Ring Pilot Threads How to Identify O-Ring Pilot Thread Sizes This connection is common to air conditioning systems, both in vehicle and commercial applications. Both the male and female halves of the connections have a pilot, either long or short. The seal takes place by compressing an O-ring adjacent to the bead of the tube. The threads hold the connection together mechanically. How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 45

O-Ring Pilot Threads How to Identify O-Ring Pilot Thread Sizes (cont.) MALE THREAD O.D. (INCH) FEMALE THREAD I.D. (INCH) Inch Dash Nominal Nominal Size Size Thread Frac. Decimal Thread Frac. Decimal 8 06 5 8-8 5 8.62 5 8-8 9 6.57 2 08 4-8 4.75 4-6 6.69 5 8 0 7 8-8 7 8.87 7 8-4 6.8 4 2 6-6 6.06 6-4.99 LONG PILOT SHORT PILOT Nominal Bead Bead Inch Tube O.D. Pilot O.D. Pilot Size Size (Inch) Length (Inch) Length 8 06.52.28.52.9 2 08.64.9.64.9 5 8 0.77.9.77.9 4 2.9.9.9.9 46 How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200

How to Identify Fluid Ports and Connectors E-SROV-TS009-E November 200 47

Eaton 465 Lone Oak Road Eden Prairie, MN 5544 USA Tel: 952 97-9800 Fax: 952 974-7722 www.hydraulics.eaton.com Eaton 20 Rosamond Road Footscray Victoria 0 Australia Tel: (6) 99 8222 Fax: (6) 98 574 Eaton Dr.-Reckeweg-Str. D-7652 Baden-Baden Germany Tel: (49) 722 682-0 Fax: (49) 722 682-788 200 Eaton Corporation All Rights Reserved Printed in USA Document No. E-SROV-TS009-E Supersedes A-LA-TD-000-E and WH60b November 200