Our company Pag. 04 The quality management system Pag. 04 Product quality Pag. 05 Our mission Pag. 05 GemmeCotti is online Pag. 05 GemmeCotti Pumps Pag. 05 HTM PP/PVDF Pag. 06 HTM SS 316 Pag. 07 HCM Pag. 08 HTT Pag. 09 HTT-SP Pag. 10 HTA Pag. 11 Pag. 06 Pag. 07 Pag. 08 HTM PP/PVDF HTM SS 316 HCM THERMOPLASTIC MAG-DRIVE CENTRIFUGAL PUMPS METALLIC MAG-DRIVE CENTRIFUGAL PUMPS THERMOPLASTIC MAG-DRIVE CENTRIFUGAL PUMPS Pag. 12 HPP/HPF THERMOPLASTIC MAG-DRIVE ROTARY VANE PUMPS Pag. 13 HTP METALLIC ROTARY VANE MAG-DRIVE PUMPS DRY SELF-PRIMING Pag. 14 HCO THERMOPLASTIC MECHANICAL SEAL CENTRIFUGAL PUMPS 2 www.gemmecotti.com
HPP/HPF Pag. 12 HTP Pag. 13 HCO Pag. 14 VPM/VPS/VPL Pag. 15 HV Pag. 16 PVA Pag. 18 Atex Pumps Pag. 19 Portable pump series H-IBC Pag. 20 Accessories Pag. 21 Chemical compatibility guide Pag. 22 HVL Pag. 17 Pag. 09 HTT THERMOPLASTIC MAG-DRIVE REGENERATIVE TURBINE PUMPS Pag. 10 HTT-SP THERMOPLASTIC MAG-DRIVE REGENERATIVE TURBINE PUMPS SELF-PRIMING Pag. 11 HTA METALLIC MAG-DRIVE REGENERATIVE TURBINE PUMPS Pag. 15 Pag. 16 Pag. 17 Pag. 18 VPM/VPS/VPL HV HVL PVA LIQUID RING VACUUM PUMPS VERTICAL CENTRIFUGAL MONOBLOC PUMPS VERTICAL CENTRIFUGAL PUMPS WITH COUPLING VERTICAL CENTRIFUGAL CANTILEVER PUMPS
OUR COMPANY GemmeCotti Srl has been producing pumps for acids and dangerous liquids, mixers, filters and compressors since 1992, when its founders started their own company after considerable experience in pump design and production. Over the years, GemmeCotti has created its own range of pumps for acids designed and manufactured by its experienced team of experts that was able to produce technologically advanced pumps which are resistant to aggressive chemical agents and that are now valued the world over. GemmeCotti pumps are successfully used in many different industries including: chemical and petrochemical, pharmaceutical, oil refinery, electroplating, printed circuits, electronic, photography, military, water treatments, biotechnology, paper mills, textile, sugar plants, food processing, dairies and many others. THE QUALITY MANAGEMENT SYSTEM In 2007 GemmeCotti obtained the ISO 9001:2000 certification, a clear proof of their dedication to constant improvement and desire to offer high quality service and products. The quality management system has then been updated according to the requirements of the new ISO 9001:2008. With the constant desire to meet customers expectations and offer them the best support and products, Gemme Cotti constantly seeks to improve every business process: from the technical and production department, to the marketing and sales office. Every aspect is developed and organized so that the company can be competitive and flexible on the pump market and can maintain the position of leading supplier of pumps for chemicals. 4 www.gemmecotti.com
PRODUCT QUALITY GemmeCotti s first aim is to understand the customers requirements and supply the best product suitable for their needs. The sales and technical office are able to select the right pumps model and the recommended material for the requested application using the company s know-how together with up-to-date software tools. Once chosen, the pump can be manufactured. All the parts of the pumps come from qualified suppliers and they are checked and machined carefully by highly skilled GemmeCotti personnel to assure the compliance to the technical constructive drawings. After the assembly our pumps are then all tested one by one in our new and modern test bench to check the performances and the good functioning before shipping them to the customer. Thanks to a fully stocked warehouse, GemmeCotti can store most of the parts of the standard pumps, so that in case of urgent request, we are able to supply rapidly to the customer both pumps and spare parts. OUR MISSION GemmeCotti corporate policy is oriented to quality and continuous improvement. Our main purpose is to become Privileged supplier of our customers for pumps for acids and dangerous liquids and to maintain this status. We want to offer the best products and the best service possible with an extremely reduced delivery time. GEMMECOTTI IS ONLINE GemmeCotti offers the possibility to always have up-to-date information about the company and all the pumps through the website www.gemmecotti.com. It is designed so that every single pump model has its own detailed description and technical drawings and, from a dedicated section, it s possible to download all the PDF catalogues. Moreover, the customer using a chemical resistance chart can proceed with a first selection of the pump type and material suitable for his application before contacting our sales office. GEMMECOTTI PUMPS Our wide range of products includes mag-drive centrifugal pumps, mag drive turbine pumps, mag drive vane pumps, vertical pumps, mechanical seal pumps and vacuum pumps, manufactured in thermoplastic materials (PP or PVDF) or metallic materials (Aisi 316, Titanium, Hastelloy). All GemmeCotti pumps are in compliance with the Machinery Directive (CE/2006/42) www.gemmecotti.com 5
MMAG DRIVE HTM PP/PVDF THERMOPLASTIC MAG-DRIVE CENTRIFUGAL PUMPS AG DRIVE Mag - drive system PP / PVDF High corrosive liquids Toxic, noxious and carcinogenic liquids FLOW 0,5 45 m 3 /h 3-220 usgpm MAX HEAD 33 mlc 150 ft TEMPERATURE 0 / +90 C +32 / +190 F MAWP 4 bar 60 PSI Mag drive centrifugal pumps series HTM PP/ PVDF are made of thermoplastic materials and are suitable to pump high corrosive liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. PERFORMANCE CURVES 50HZ - 2900 RPM 36 32 28 24 HTM 50 H (m) 20 16 HTM 40 12 HTM 31 8 HTM 15 HTM 10 4 HTM 6 HTM 4 0 0 4 8 12 16 20 24 28 32 36 40 44 48 6 www.gemmecotti.com Q (mc/h)
MMAG DRIVE HTM SS 316 METALLIC MAG-DRIVE CENTRIFUGAL PUMPS AG DRIVE Mag - drive system AISI 316, Hastelloy, Titanium Corrosive, Toxic, noxious and carcinogenic liquids Hydrocarbons, pyrophorics and other flammables Heat transfer oils Refrigerants and cryogenics Radioactive liquids FLOW 0,5 32 m 3 /h 3-185 usgpm MAX HEAD 24 mlc 110 ft TEMPERATURE -40 / +160 C -40 / +320 F MAWP 10 bar 150 PSI Mag drive centrifugal pumps series HTM SS316 are made of metallic materials and are suitable to pump high corrosive liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. Also available in ATEX version for zone 1 and 2 (pump model EM-C) PERFORMANCE CURVES 50HZ - 2900 RPM 27 24 21 18 15 H (m) 12 9 6 HTM 15 HTM 31 3 HTM 6 HTM 10 0 0 3 6 9 12 15 18 21 24 27 30 33 36 Q (mc/h) www.gemmecotti.com 7
MMAG DRIVE HCM THERMOPLASTIC MAG-DRIVE CENTRIFUGAL PUMPS AG DRIVE Mag - drive system Pump head machined from a solid block PP / PVDF High corrosive liquids Toxic, noxious and carcinogenic liquids Resists cavitation FLOW 0,2 130 m 3 /h 1-660 usgpm MAX HEAD 48 mlc 200 ft TEMPERATURE 0 / +90 C 32 / +190 F MAWP 10 bar 150 PSI Mag drive centrifugal pumps series HCM PP/ PVDF are made of thermoplastic materials and are suitable to pump high corrosive liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. PERFORMANCE CURVES 50HZ - 2900 RPM 50 45 40 35 HCM 100-80 30 H (m) 25 20 15 10 HCM 50-40 HCM 65-50 HCM 80-65 HCM 40-32 5 $ HCM 32-25 0 0 12 24 36 48 60 72 84 96 108 120 132 8 www.gemmecotti.com Q (mc/h)
MMAG DRIVE HTT THERMOPLASTIC MAG-DRIVE REGENERATIVE TURBINE PUMPS AG DRIVE Mag - drive system PP / PVDF High corrosive liquids Toxic, noxious and carcinogenic liquids Handles up to 20% entrained gas. Resists cavitation FLOW 0,2 9 m 3 /h 1-47 usgpm MAX HEAD 50 mlc 210 ft TEMPERATURE 0 / +90 C 32 / +190 F MAWP 6 bar 90 PSI Mag drive turbine pumps series HTT are made of thermoplastic materials suitable to pump high corrosive liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. PERFORMANCE CURVES 50HZ - 2900 RPM 55 50 45 40 MIN FLOW H (m) 35 30 25 20 15 HTT 12000 10 HTT 5000 HTT 9000 HTT 7000 5 HTT 3000 HTT 2000 0 0 1 2 3 4 5 6 7 8 9 10 11 Q (mc/h) www.gemmecotti.com 9
MMAG DRIVE HTT-SP THERMOPLASTIC MAG-DRIVE REGENERATIVE TURBINE PUMPS SELF-PRIMING AG DRIVE Mag - drive system Self-priming PP / PVDF High corrosive liquids Toxic, noxious and carcinogenic liquids Handles up to 20% entrained gas. Resists cavitation FLOW 0,2 6 m 3 /h 1-32 usgpm MAX HEAD 24 mlc 110 ft TEMPERATURE 0 / +90 C 32 / +190 F MAWP 6 bar 90 PSI Mag-drive regenerative turbine pumps series HTT-SP are made of thermoplastic materials suitable to pump high corrosive liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. These pumps can be self-priming up to 3 m. PERFORMANCE CURVES 50HZ - 2900 RPM 26 24 22 MIN FLOW 20 18 16 14 H (m) 12 10 8 6 4 HTT-SP 5000 HTT-SP 7000 HTT-SP 9000 2 0 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 10 www.gemmecotti.com Q (mc/h)
MMAG DRIVE HTA METALLIC MAG-DRIVE REGENERATIVE TURBINE PUMPS AG DRIVE Mag - drive system High head/low flow AISI 316 HASTELLOY-C TITANIUM High corrosive liquids Toxic, noxious and carcinogenic liquids Hydrocarbons, pyrophorics and other flammables Heat transfer oils Refrigerants and cryogenics Radioactive liquids Handles up to 20% entrained gas and resists cavitation FLOW 0,2 7 m 3 /h 2,6-35 usgpm MAX HEAD 80 mlc 314 ft TEMPERATURE -40 / +160 C -40 / +320 F MAWP 25 bar 360 PSI Regenerative mag drive turbine pumps series HTA are made of metallic materials and are suitable for dangerous and inflammable liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. Also available in ATEX version for zone 1 and 2 (pump model EM-T). PERFORMANCE CURVES 50HZ - 2900 RPM 90 80 MIN FLOW 70 60 50 H (m) 40 30 20 HTA 78 10 HTA 25 HTA 37 HTA 49 0 0 1 2 3 4 5 6 7 8 9 10 Q (mc/h) www.gemmecotti.com 11
MMAG DRIVE HPP/HPF THERMOPLASTIC MAG-DRIVE ROTARY VANE PUMPS AG DRIVE Mag - drive system High head/low flow PP / PVDF Corrosive liquids Toxic, noxious and carcinogenic liquids FLOW 100 1000 l/h 0,1-5 usgpm MAX HEAD 5 bar 72 PSI TEMPERATURE 0 / +90 C 32 / +190 F MAWP 8 bar 110 PSI Rotary vane mag drive pumps series HPP- HPF are made of thermoplastic materials and are suitable for corrosive liquids, alkalis, toxic, noxious and carcinogenic fluids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. PERFORMANCE CURVES 50HZ - 1450 RPM 1000 900 800 700 2 RANGE 600 Q (L/h) 500 400 300 200 1 RANGE 100 0 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 H (bar) 12 www.gemmecotti.com
MMAG DRIVE HTP METALLIC ROTARY VANE MAG-DRIVE PUMPS DRY SELF-PRIMING AG DRIVE Mag - drive system Dry self-priming High head/low flow AISI 316 HASTELLOY-C TITANIUM Corrosive liquids Toxic, noxious and carcinogenic liquids hydrocarbons, pyrophorics and other flammables Heat transfer oils Refrigerants and cryogenics Radioactive liquids FLOW 120 2100 l/h 0,5-11 usgpm MAX HEAD 13 bar 188 PSI TEMPERATURE -40 / +160 C -40 / +320 F MAWP 25 bar 360 PSI Rotary vane mag drive pumps series HTP are made of metallic materials and are suitable for high corrosive liquids, hydrocarbons, solvents, heat transfer oils, refrigerants, cryogenics and radioactive liquids. Thanks to the innovative mag-drive system with high torque magnetic coupling without any mechanical seal, risks of leakage and maintenance costs are greatly reduced. PERFORMANCE CURVES 50HZ - 1450 RPM Also available in ATEX version for zone 1 and 2 (pump model EM-P). 2200 2000 1800 1600 3 RANGE 1400 Q (L/h) 1200 1000 800 600 2 RANGE 400 200 1 RANGE 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 H (bar) www.gemmecotti.com 13
HCO THERMOPLASTIC MECHANICAL SEAL CENTRIFUGAL PUMPS Mechanical seal pump, semi-open impeller PP / PVDF High corrosive liquids Liquids with solids MECHANICAL SEAL FLOW 0,5 58 m 3 /h 3-290 usgpm MAX HEAD 38 mlc 170 ft TEMPERATURE 0 / +90 C 32 / +190 F MAWP 4 bar 60 PSI Mechanical seal centrifugal pumps series HCO are made of thermoplastic materials and are suitable to pump high corrosive liquids and liquids with solids. The seal of pumps HCO size 95-10 is guaranteed by a special elastomeric lip seal, while all the other pump sizes (from size 110 to 170) are equipped with an internal PTFE bellows mechanical seal (sic/ceramic). Manufactured by Gemmecotti. PERFORMANCE CURVES 50HZ - 2900 RPM 40 35 30 25 H (m) 20 15 10 HCO 150 HCO 170 HCO 130 5 HCO 110 HCO 155 HCO 120 HCO 140 HCO 160 HCO 95 0 0 5 10 15 20 25 30 35 40 45 50 55 60 Q (mc/h) 14 www.gemmecotti.com
MMAG DRIVE VPM/VPS/VPL LIQUID RING VACUUM PUMPS VPS/VPL: mechanical seal VPM: mag drive system AISI 316 ALLOY 20 - HASTELLOY-C - TITANIUM Corrosive, toxic, noxious and carcinogenic liquids Hydrocarbons, pyrophorics and other flammable gases AG DRIVE MECHANICAL SEAL FLOW 50 450 m 3 /h 260-2350 usgpm MAX HEAD 33 mbar 28,2 incheshg TEMPERATURE 0 / +90 C 32 / +190 F MAWP 10 bar 150 PSI Liquid ring vacuum pumps are available in 3 different designs: VPM: magnetic drive, sealless pump, VPS: close coupled design with single mechanical seal, VPL: standard execution with single mechanical seal. VPS/VPL pumps are designed in a conventional overhung impeller design meanwhile VPM pumps have an impeller with both side support. They are suitable for operating with both toxic and dangerous gases and they are also fully compliant with ATEX certification requirements. PERFORMANCE CURVES 50HZ - 1450 RPM www.gemmecotti.com 15
HV VERTICAL CENTRIFUGAL MONOBLOC PUMPS Vertical centrifugal monobloc pumps, semi-open impeller PP / PVDF High corrosive liquids with solids Vertical pumps series HV are monobloc pumps made of thermoplastic materials (PP/PVDF) and are suitable to pump high corrosive liquids containing solids in suspension. The length of the column can vary from 500 mm to 1000 mm. FLOW 0,2 40 m 3 /h 3-212 usgpm MAX HEAD 22 mlc 104 ft TEMPERATURE 0 / +90 C 32 / +190 F PERFORMANCE CURVES 50HZ - 2900 RPM 24 21 18 15 H (m) 12 9 HV 140 HV 130 6 HV 110 HV 120 3 HV 95 0 0 4 8 12 16 20 24 28 32 36 40 Q (mc/h) 16 www.gemmecotti.com
HVL VERTICAL CENTRIFUGAL PUMPS WITH COUPLING Vertical centrifugal pumps with coupling and semi-open impeller PP / PVDF High Corrosive liquids with solids Vertical pumps series HVL are centrifugal pumps with coupling made of thermoplastic materials (PP/PVDF) and are suitable to pump high corrosive liquids containing solids in suspension. The length of the column can vary from 500 mm to 2000 mm. UP TO 2 m FLOW 0,2 57 m 3 /h 3-300 usgpm MAX HEAD 39 mlc 170 ft TEMPERATURE 0 / +90 C 32 / +190 F PERFORMANCE CURVES 50HZ - 2900 RPM 40 35 30 25 H (m) 20 15 10 HVL 150 HVL 170 HVL 130 5 HVL 110 HVL 140 HVL 155 HVL 120 HVL 95 HVL 160 0 0 5 10 15 20 25 30 35 40 45 50 55 60 Q (mc/h) www.gemmecotti.com 17
PVA VERTICAL CENTRIFUGAL CANTILEVER PUMPS Vertical centrifugal cantilever pump Designed for printed circuit boards AISI 316, TITANIUM Corrosive liquids Potassium Permanganate Liquids with solids Vertical cantilever pumps series PVA are made of metallic materials (AISI316 or Titanium) and they are suitable for corrosive liquids containing solids. Especially designed for use in the production of printed circuit boards, PVA pumps have a combined system of labyrinth, rings and lip seal which guarantee tightness against gas and vapors. FLOW 0,5 24 m 3 /h 3-130 usgpm MAX HEAD 26 mlc 10 0 ft TEMPERATURE 0 / +160 C 32 / +320 F PERFORMANCE CURVES 50HZ - 2900 RPM 27 24 21 18 15 H (m) 12 9 PVA 1-2 6 3 0 0 3 6 9 12 15 18 21 24 27 Q (mc/h) 18 www.gemmecotti.com
ATEX PUMPS GEMMECOTTI CAN SUPPLY ALSO ATEX CERTIFIED PUMPS FOR ZONE 1 AND 2. THE ATEX PUMPS AVAILABLE ARE: Pumps model EM-C (SEE HTM SS316) Pumps model EM-T (SEE PUMPS SERIES HTA) Pumps model EM-P (SEE PUMPS SERIES HTP) www.gemmecotti.com 19
PORTABLE PUMPS SERIES H-IBC The pumping system for IBC tanks is a portable device composed of a mag drive centrifugal pump series HTM PP/PVDF, laced in a frame so that it can be easily moved. This system is suitable for several uses, and it is portable. The pump, placed in a proper structure, can be removed from an IBC container s attack and connected to another, thanks to quick couplings. 20 www.gemmecotti.com
ACCESSORIES BASEPLATES Baseplate in PP suitable for pumps complete with motors B3/B5. Available in 3 different dimensions for NEMA and IEC motors from 0,12 kw to 4 kw (up to size 112) (baseplates type A /B/C) DRY-RUNNING PROTECTION The dry-running protection is a useful device that prevents expensive damage to pumps. It avoids the dry-running working, the closed discharge and the blocked suction and it s particularly indicated for unloading tank truck or every other application in which it's not sure that the liquid is constantly present in the pipes. FLANGES GemmeCotti Pumps are available with standard threaded connection or, upon request with flanges. www.gemmecotti.com 21
CHEMICAL COMPATIBILITY GUIDE All the information in this chart is only approximate and should only be used for an initial choice of the type of materials best suited for the customers pumps. The data comes from various highly reliable sources. Despite this, GemmeCotti itself did not carry out the relative tests, and is not responsible for the preciseness of the data. Therefore, GemmeCotti takes no responsibility for possible malfunctions or damages of any type caused by the incorrect selection of construction materials and/or of the incorrect choice of pump size if it is not made by GemmeCotti itself after having received all pertinent information regarding the application and the characteristics of the pumped liquid. Legend: A= Very good B= Good C= Poor, not recommended D= Very poor, not recommended 1. Good until 22 C (72 F) 2. Good until 48 C (120 F) PUMP MATERIALS O-RINGS MATERIALS CHEMICAL PP PVDF AISI 316 EPDM Viton PTFE Acetone A D A A D A Acetic Acid B C B A B A Acetic Acid 20% A A A A B A Acetic Acid 80% A C B A B A Acetic acid, glacial A1 A1 A B D A Hydrochloric Acid <33% A2 A D A2 A A Hydrofluoric Acid 50% A A D D B A Hydrofluoric Acid 100% C1 A B1 D B A Phosphoric Acid < 40% A A C A A A Phosphoric Acid > 40% A A D A A A Sulfuric Acid (10-75%) A1 A D B2 A2 A Sulfuric Acid (75-100%) C1 A D B1 A1 A Sulfuric Acid 100% D D A D A A Sea Water A A C A2 A A Water, Distilled A A A A A A Water, Acid, Mine A A B A A A Alcohols:Ethyl A A A A A A Alcohols:Isopropyl A2 A B A A A2 Alcohols:Methyl A2 A A A C A 22 www.gemmecotti.com
PUMP MATERIALS O-RINGS MATERIALS CHEMICAL PP PVDF AISI 316 EPDM Viton PTFE Alcohols:Propyl A A2 A A A A Amines B2 - A B D A2 Ammonia, liquid A2 A A2 A D A Gasoline (high-aromatic) A A A D A B Chlorine, Anhydrous Liquid D A1 C B A A Ferric Chloride A A D A A A Detergents A A A1 A A A Fuel A1 A A1 D A A Ether D B1 A C C A Phenol (Carbolic Acid) B A1 B B A A Glucose A A A A A A Hydrogen Peroxide 10% A A B A A A Hydrogen Peroxide 30% B1 A B B A A Naphtha B A A D A B Nickel Chloride A A C A1 A A Fuel Oils A B A D A B Olive oil A - A D A A1 Hydraulic Oil (Petro) D A A D A A Oil: Hydraulic Oil (Synthetic) D A A A A A Motor oil A1 B A2 D - A Copper Chloride A A D A A A Copper Sulfate > 5% A A B A A A Rosins A2 - A1 - A A Salt Brine A A A2 A A2 A2 Tin Salts A A D B A A Soap Solutions A A1 A1 A A A Sodium Bicarbonate A A A1 A2 A A Sodium Bisulfite A A B1 A2 A A Sodium Carbonate A A A A2 A A Sodium Chloride A A B A A A Sodium Hydroxide (10%) A C - A C - Sodium Hydroxide (40%) A C - A C - Sodium Hydroxide (50%) A C B1 A D A Sodium Hypochlorite 12,5% C A C A A A Sodium Hypochlorite (100%) C A C B1 A1 A Aluminum Sulfate A A B2 A A A Lacquer Thinners D - A D D A Photographic Developer A - A B A A Toluene (Toluol) C1 A1 A D C A Urea A A B A A A www.gemmecotti.com 23
www.gemmecotti.com GemmeCotti S.r.l. Via A. Volta 85/A 20816 Ceriano Laghetto MB - ITALY E-mail: info@gemmecotti.com Phone: +39 02.96460406 - Fax: +39 02.96469114 Website: www.gemmecotti.com