Amphe-Power Connectors with RADSOK Technology

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mphe-ower onnectors with RSO Technology S-391-2 or the ost emanding Industrial and Transportation pplications ighest mperage urrent Smallest ackage Size owest Temperature Rise roven Robust esign ighly ost ffective

RSO VTS OWR OTT RSIST Resistance is primarily a function of contact, normal force, area and surface conditions. The RSO s multiplicity of flat grid surfaces assures the greatest possible contact area on the mating pin. Results in onger ife - Reduced contact pressure yields reduced wear. Thousands of insertion and extraction cycles have been completed on RSO contacts with little apparent wear or degradation. Insertion/extraction force can be tailored to meet the customer s requirements. y varying the degree of twist imparted to the inner grid, the insertion/extraction force (and likewise the grid element normal force) can be customized for every application. OW II-VOT RO ROR The RSO s strongest benefit is its very low milli-volt drop. ecause of the intimate contact provided by the spring force of the grid, the flat contact surface of the grid, and wiping action during insertion, the contact is excellent for applications requiring a consistent milli-volt drop. IR URRT ITY WIT IIIZ TRTUR RIS igh current flow is due to the intimate contact each of the grid elements has with the mating pin. The contacts available in RSO and the amperages are as follows: Size 12 RSO can handle currents up to 35 amps. (onsult mphenol ower Solutions for availability on size 12 RSO). Size 8 W can handle currents up to 69 amps. Size 4 W can handle currents up to 120 amps. Size 0 W can handle currents up to 250 amps. ower overall contact resistance reduces heat build-up, thereby allowing higher current capacities at given temperature limits. onnectors with RSO contacts may be produced in various sizes with a variety of amperage capabilities. RIIITY UR VIRTIO SO Since system inertia is minimized by the small package and the fact that the contact is under a spring load, connectors with RSO contacts are able to withstand extremes in both vibration and shock regardless of direction or intensity. The one-piece stamped grid is much more uniform and predictable than a number of individual wires or conventional pin and socket design. I QUITY, OSISTY OWR OST igh speed, automated precision stamping and assembly technology ensure high quality, consistency, and the lowest cost in this class of electric terminal. illi-volt rop erformance Temperature Rise erformance Insertion orce ontrol mv rop 80 60 40 20 6mm RSO 8mm RSO 10mm RSO 100 200 300 ontinuous mperage Time Stabilized Temp. Rise () 200 150 100 50 6mm RSO 8mm RSO 10mm RSO 100 200 300 ontinuous mperage Insertion orce (lbs.) 4.0 3.0 2.0 1.0 mbient 6mm RSO 15 30 46 60 75 rid Twist egrees The RSO design provides lower millivolt drop at an increased current load. This allows users to increase the current load per circuit while reducing the total number of circuits in the application, resulting in lower overall costs. lthough actual data may vary with the style of connector, typical thermal rise data after 500 cycles of durability is: Size 8 W socket: 38 @ 46 amps and 78 @ 69 amps Size 4 W socket: 21 @ 80 amps and 47 @ 120 amps These are very favorable temperature rises for the most demanding applications. RSO contacts can be tailor designed to meet the customer s requirements. y varying the degree of twist, the insertion/ extraction force can be customized. OT:The values on these graphs were generated external to connectors.

T RSO SI Socket cylinder within female contact has several equally spaced longitudinal beams twisted into a hyperbolic shape. s male pin is inserted, axial members in the female half deflect, imparting high current flow across the connection with minimal voltage loss. The hyperbolic, stamped grid configuration ensures a large, coaxial, face-to-face surface area engagement. Ideal for crimp termination applications requiring repeated mating cycles and high current with a low milli-volt drop. TWIST YROI RI The RSO (Rial SOcet) igh mperage, ow Insertion orce lectrical Terminal provides value to your purchasing, engineering, quality and manufacturing objectives. RSO technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high density contact to the mating pin contact. ost pin and socket technologies rely upon spring (beam element) properties of the contact elements, which tend to weaken over time. Unlike most other pin and socket solutions, the RSO also utlilizes the tensile strength properties of the flat, high conductivity alloy grid. This provides the high normal forces required for conductivity while also providing large conductive surface area. orrespondingly low voltage drop and low temperature rise are also achieved while maintaining low insertion forces. STR & USTO-VO SOUTIOS In addition to the various standard sizes of RSO components, custom-developed solutions are also available. See the new RSO products that have been developed on the special pages at the end of this brochure. mphenol has the global design, engineering and manufacturing resources to provide RSO sockets pressed into busbars, crimped to cables, assembled into connectors, assembled into customer or mphenol designed specialized electrical devices, or as stand-alone components. mphenol also manufactures a full compliment of mating pin contacts for any application. Steady-state current capacities for standard RSO products range from 50 amps to over 500 amps. wide variety of applications include: battery connections stationary power sets generators and alternators base stations petro-chemical installations military platforms Standard contact plating is typically Silver (g) although many other plating specifications may be used for your application. mphenol connectors with RSO contacts are offered with a variety of positive-locking features that insure and maintain fully-mated connections. Sealing and high voltage hot break options are available within the RSO itself or within a very wide range of I rated connector housings to provide environmental protection to the contact area. 1

RSO igh mperage ontacts Insert pattern 28-5 with (2) size 4 RSO sockets and standard contacts: (1) size 12 and (2) size 16 urrent contact offering is RSO sockets in sizes 0, 4 and 8. Other RSO contact sizes are being developed. pplication specific sizes can often be produced more economically than other premium terminal solutions. mphenol can also tailor the contact design to exact customer needs. Size 0 RSO Size 4 RSO Size 8 RSO T -OWR IY O OTORS The mphe-ower Series consists of three of the time-tested and reliable families of mphenol Industrial onnectors, all of which are I--5015 styles, medium to heavy duty cylindricals. These series, enhanced with RSO sockets, can now handle up to 150% higher amperages. urrent mphe-ower product line supports from 50 to 1000 continuous duty. 2 -OWR -O Rapid mating with a push-pull, spring loaded coupling system - audible & tactile conformation of full mating. nvironmental sealing to I67 specification levels - front and rear O-ring seals and gaskets as well as compression grommets designed to seal on the cable jacket eoprene inserts are bonded to the connector shell for ease of assembly One-piece keyed aluminum shell, finished in black hard-coat plating - provides a strong industrial grade connector, engineered for a long service life. -OWR T Reverse bayonet coupling connector with an audible, tactile and visual full mating feature. eavy duty, rugged shells with a wide variety of backshell options Inserts available in eoprene or Viton Water-proof construction and available with over-molded coupling nut for added damage protection and increased gripping surface Variety of plating options including non-cadmium zinc cobalt (black or green), non-conductive colorized anodic plating to service the I lighting industry -OWR 5015 urable, field-proven cylindrical connector derived from I--5015 family. Threaded coupling connector with resilient eoprene inserts, single key/ keyway polarization Styles include: solid shell for general, non-environmental applications; pressurized style for use on pressurized bulkheads or pressure barriers; environmental resisting style with strain relief; lighter weight and shorter environmental resisting style

-OWR -O OTOR STYS The -ok eavy uty Series offers a wide range of shell styles which can be enhanced with RSO high amperage contacts W OUT OR OUT RTS 3100 3100 or 3100 w/wo asketweave 3100 with echanical lamp US 3106 3100X or 3100Y 90 w/wo asketweave 3106 or 3106 w/wo asketweave 3100Z 90 with echanical lamp 3106 with echanical lamp 3106X or 3106Y 90 w/wo asketweave II RTS 3101 or 3101 w/wo asketweave 3101 with echanical lamp 3106Z 90 with echanical lamp 3101X or 3101Y 90 w/wo asketweave 3106Z 90 with echanical lamp OX OUT RTS 3102 or complete dimensional information on -ok Series connector styles, consult mphenol/yle -ok atalog. 3

-OWR 5015 OTOR STYS The 5015 Standard ylindrical Series offers a wide range of shell styles which can be enhanced with RSO high amperage contacts W OUT RTS 00 or 00 00 or 00 OX OUT RTS 02 or 02 II RTS 90 R US 01 or 01 08 01 or 01 08 STRIT US 06 or 06 06 or 06 05 or 05 4 or complete dimensional information on 5015 connector styles, consult mphenol atalog 12-025.

T01 or T01R T030 T030 or T030R T01 or T01 T030 or T030 T01 T030 T01 or T01Z T030RV T01RV

6

RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 8, 4, and 0, OTT with standard contacts in sizes 16 and 12. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes 18-28 are available in -ok. onsult mphenol Industrial, raser, I for availability of -ok. 16 12 8 4 0 1 ontact 14-3 16-12 18-6 18-7 20-2 22-7 2 ontacts 18-14 20-12 20-23 22-1 24-9 28-7 32-5 3 ontacts 16-7 20-19 20-51 20-59 22-2 22-6 22-21 22-80 28-3 28-6 36-4 4 ontacts 18-13 20-20 20-24 22-4 22-22 24-22

RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 8, 4, and 0, OTT with standard contacts in sizes 16 and 12. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes 18-28 are available in -ok. onsult mphenol Industrial, raser, I for availability of -ok. 16 12 8 4 0 4 ontacts 32-17 36-5 36-51 40-57 1 4 2 3 o./size of ontacts 4 #4 4 #0 2 #0, 2 #4 4 #0 Service Rating 5 ontacts 20-14 22-12 24-12 24-51 o./size of ontacts 2 #8, 3 #12 2 #8, 1 #16 2 #4, 3 #12 5 #8, for #10 or 12 wire,, for #8 wire Service Rating 24-53 24-79 28-5 32-1 32-2 o./size of ontacts 5 #8 5 #8 2 #4, 1 #12, 2 #16 2 #0, 3 #12 3 #4, 2 #16 Service Rating = ;,,, = 32-79 40-5 40-75 1 5 4 2 3 o./size of ontacts 4 #4, 1 #8 5 #0 1 #12, 4 #0 Service Rating 8 or availability of other insert arrangements, consult mphenol, Sidney, Y.

RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 8, 4, and 0, OTT with standard contacts in sizes 16 and 12. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes 18-28 are available in -ok. onsult mphenol Industrial, raser, I for availability of -ok. 16 12 8 4 0 6 ontacts 20-8 20-22 28-22 28-82 36-3 1 2 3 4 5 6 o./size of ontacts 2 #8, 4 #16 3 #8, 3#16 3 #4, 3 #16 2 #8, 4 #12 3 #0, 3 #12 Service Rating Inst. 36-6 7 ontacts 24-10 24-16 24-60 o./size of ontacts 2 #0, 4 #4 7 #8 1 #8, 3 #12, 3 #16 7 #8 for #10 or 12 wire Service Rating,,, = ;,, = 24-71 24-75 28-10 32-10 o./size of ontacts 2 #8, 5 #8 for #10 or 12 wire 5 #8, 2 #8 for #16 wire 2 #4, 2 #8, 3 #12 2 #4, 2 #8, 3 #16 Service Rating = ; al. =, = ; = ;, = ;, = 36-77 40-87 8 ontacts 32-15 40-6 1 5 7 2 4 3 o./size of ontacts 7 #4 7 #4 2 #0, 6 #12 4 #8, 4 #0 Service Rating or availability of other insert arrangements, consult mphenol, Sidney, Y. 9

RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 8, 4, and 0, OTT with standard contacts in sizes 16 and 12. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes 18-28 are available in -ok. onsult mphenol Industrial, raser, I for availability of -ok. 16 12 8 4 0 9 ontacts 22-27 24-11 28-1 28-84 28-Y I I o./size of ontacts 1 #8, 8 #16 3 #8, 6 #12 3 #8, 6 #12 9 #8 4 #4, 5 #16 Service Rating =, al. =,, = ; al. = 32-3 10 ontacts 24-21 11 ontacts 40-80 13 ontacts 24-58 o./size of ontacts 1 #0, 2 #4, 2 #12, 4 #16 1 #8, 9 #16 1 #16, 10 #4 3 #8, 3 #12, 7 #16 Service Rating 40-R 14 ontacts 32-9 36-78 40-U 9 10 11 1 2 8 14 12 3 I 7 13 4 6 5 o./size of ontacts 3 #0, 3 #4, 7 #12 2 #4, 12 #16 12 #8, 2 #16 3 #4, 10 #8, 1 #16 Service Rating I 16 ontacts 28-66 28-74 28-75 28-79 S R T R T R T R T S S S o./size of ontacts 2 #8, 14 #12 3 #8 for #10 wire (S, T, R) 9 #16, 7 #8 for #10 wire 7 #8, 9 #16 4 #8, 9 #16 Service Rating 10 or availability of other insert arrangements, consult mphenol, Sidney, Y.

RSO ayouts The following RSO layouts incorporate RSO sockets in sizes 8, 4, and 0, OTT with standard contacts in sizes 16 and 12. ll patterns are available in T Series and Threaded 5015 Series. Only shell sizes 18-28 are available in -ok. onsult mphenol Industrial, raser, I for availability of -ok. 16 12 8 4 0 16 ontacts 32-82 36-14 21 ontacts 40-68 Q R I Q W V U X R S T o./size of ontacts 4 #4, 12 #16 5 #8, 5 #12, 6 #16 21 #8 Service Rating 23 ontacts 32-6 29 ontacts 40-10 31 ontacts 36-9 I R O S T U V W X I R S V Y O W c Q U T X b d e f S U Z a V Y W b c X T I O R Z a o./size of ontacts 2 #4, 3 #8, 2 #12, 16 #16 4 #4, 9 #8, 16 #16 1 #4, 2 #8, 14 #12, 14 #16 Service Rating 34 ontacts 36-20 39 ontacts 36-54 36-55 R S T U V W X Y Z a b c d e h j f g k m b a Z Y c X s m k d W t r n V j q p f i g U T h S R b a Z Y c X s m k d W t r n V j q p f i g U T h S R o./size of ontacts 2 #8, 2 #12, 30 #16 8 #8, 31 #16 8 #8 for #6 wire, 31 #16 Service Rating 43 ontacts 40-T 47 ontacts 40-9 59 ontacts 40-61 17 1 16 2 25 18 15 3 24 26 27 28 29 19 14 30 31 32 33 4 34 35 36 37 38 39 13 23 40 41 42 43 20 5 12 11 22 10 9 8 21 7 6 I O Q R S T U V W X Y Z a b c d g h i e f j k r l p t m q u n s o 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 59 o./size of ontacts 1 #8, 24 #12, 18 #16 1 #8, 22 #12, 24 #16 1 #8, 3 #12, 55 #16 Service Rating 58 or availability of other insert arrangements, consult mphenol, Sidney, Y. 11

-OWR OTORS OW TO ORR mphe-ower -ok art umbering 3106 18 1 X 1 7 designates -ok Series onnectors Shell Type 3100 = lange ount Receptacle 3101 = Inline Receptacle 3102 = ox ount Receptacle 3106 = lug ardware Termination = eneral duty dapter = ess ardware (not available for plugs) * = Straight arrell with rommet and land ut = echanical lamp (non-environmental) * = Straight arrel with rommet, land ut and asketweave * = Straight arrel with rommet and echanical lamp X* = 90 egree rommet and land ut Y* = 90 egree lbow rommet, land ut and asketweave Z* = 90 egree lbow with rommet and echanical lamp Shell Size and Insert onfiguration Shell sizes available in -ok Series: 18, 20, 22, 24, 28. Insert availability: See pages 7-11 for mphe-ower -ok connectors incorporating RSO sockets. See mphenol -ok catalog for the complete insert availability for the -ok Series. lternate ey Rotations W, X, Y or Z (Omit for normal key) ontact Style = in S = Socket rommet Size* 2 =.125.250 3 =.250.375 4 =.375.500 5 =.500.625 6 =.625.750 7 =.750.875 8 =.875 1.000 ontact Type STR -O ORRI: 1 = rimp, silver plated 3 = rimp, gold plated 5 = ess contacts ontact Type -OWR -O ORRI: 7 = rimp, silver plated RSO sockets in contact sizes 8 and larger; remaining cavities will have crimp silver plated standard sockets. (See RSO layouts on pgs. 7-11) or other variations, consult mphenol, Sidney, Y for availability. onsult mphenol for availability of Solder contacts in mphe-ower onnectors. * ust include grommet size to complete part number. mphe-ower 5015 art umbering 00 20 24 R X (025) designates Industrial ** 5015 onnectors = rimp contacts Shell Type 00 = Wall mounting receptacle 01 = ine receptacle 02 = ox mounting receptacle 05 = Straight plug 06 = Straight plug with hardware 08 = 90 degree plug lass or = eneral duty connector or = nvironmental connector for a wire bundle Shell Size and Insert onfiguration Shell sizes available in 5015 Series: 12, 14, 16, 18, 20, 22, 24, 28, 32, 36, 40. (ote: shorter shells 10S, 12S, 14S and 16S, available in series, are not available within the mphe-ower with RSO offering.) Insert availability: See pages 7-11 for mphe-ower 5015 connectors incorporating RSO sockets. See mphenol catalog, 12-025 for the complete insert availability for the Series. Variations (003) = Olive drab cadmium plate finish (025) = lack zinc alloy finish (024) = reen zinc alloy finish (023) = lectroless nickel finish (96) = lack hard-coat anodize (24) =.000035 gold/nickel on contacts lternate ey Rotations W, X, Y or Z (Omit for normal key) ontact Type STR 5015 ORRI: = in S = Socket ontact Type -OWR 5015 ORRI: R = rimp, silver plated RSO sockets in contact sizes 8 and larger; remaining cavities will have crimp silver plated standard sockets. (See RSO layouts on pgs. 7-11) or other variations, consult mphenol, Sidney, Y for availability. onsult mphenol for availability of Solder contacts in mphe-ower onnectors. 12 ** mphe-ower 5015 onnectors are based on the Threaded Series from mphenol which incorporates 5015 contact arrangements. Within the family a reverse bayonet style is also offered, but the bayonet style is not currently offered with RSO sockets. See mphenol catalog 12-025 for more information on the connector family.

-OWR OTORS OW TO ORR mphe-ower T art umbering T 00 36-5 W (RS) T designates T Series, Reverse ayonet onnectors ontact Type and Insert aterial = rimp = rimp with stainless steel Y = rimp with Viton = rimp with low smoke/flame retardant inserts o designation required for eoprene components Shell Style 00 = Wall mount receptacle 01 = Inline receptacle 02 = ox mount receptacle 020 = ox mount receptacle with accessory threads 030 = Square flange receptacle - rear panel mount 06 = Straight plug 062 = Straight plug with deep serrated coupling nut* 064 = anel mounted plug with heavy duty coupling nut 065 = Straight plug with long heavy duty coupling nut 07 = am nut receptacle - rear panel mount 070 = am nut receptacle with accessory threads 08 = 90 degree angle plug onnector lass onsult mphenol T Reverse ayonet onnector catalog, 12-024 for full descriptions of classes Shell Size and rrangement Shell sizes available in T Series: 14, 16, 18, 20, 22, 24, 28, 32, 36, 40. (ote: shorter shells 10S, 14S and 16S, available in T series, are not available within the mphe-ower with RSO offering.) Insert availability: See pages 7-11 for mphe-ower T connectors incorporating RSO sockets. See mphenol T catalog, 12-024, for the complete insert availability for the T Series. onnector odification STR T ORRI: o suffix needed for standard olive drab with silver plated contacts. (014) Olive drab cadmium plate, nickel base (24) old/nickel plated contacts (025) lack zinc cobalt (027) onductive black zinc cobalt (024) reen zinc cobalt onnector odification -OWR T ORRI: (RS) rimp, silver plated RSO sockets in contact sizes 8 and larger; remaining cavities will have crimp silver plated standard sockets. (See RSO layouts on pgs. 7-11) or other variations, consult mphenol, Sidney, Y for availability. onsult mphenol for availability of Solder contacts in mphe-ower onnectors lternate ey Rotations W, X, Y or Z (Omit for normal key) ontact Style = in S = Socket SSORIS OR -OWR OTORS mphenol provides accessories such as connector protection caps, sealing plugs for sealing unused contact cavities, additional cable clamps, bushings, and insertion and removal tools for standard contacts. Refer to the previously referenced series catalogs for information on these accessory products: 12-024 catalog for T Series accessories 12-025 catalog for 5015 accessories -ok catalog for -ok accessories 13

-OWR OTORS SIS OWR -O 14mm OTOR The ower -ok onnectors with 14mm RSO sockets are used for high amperage applications such as fuel cells, load banks or charging systems. The shell size 28 plug houses a single crimp pin contact, available in 2/0 or 4/0W sizes. The receptacle contains the 14mm RSO socket with crimp or busbar-mount terminations available. It is rated for 500 continuous duty. mphenol s unique -ok onnectors feature a quick mating push-pull locking mechanism and full environmental protection. Ingress protection rating is I67. Standard connector options include electroless nickel finish on the shell and silver plating on the contacts. Special optional features include dead-front pin contact, U recognized leakage paths, and touch-proof sockets. This connector is designed to be overmolded as a custom cable assembly with I shield termination to the plugshell. Only mphenol can provide custom overmolded cable solutions featuring mphe-ower connectors. eoprene, ypalon and other overmold materials are available in both straight and right-angle wire orientations. IRST T, ST R -O nother mphe-ower product is a connector with smaller size 8 gage pins and RSO sockets. The pins feature a nonconductive ead ront feature for the personal safety of the user when the connector is unmated. There is also a irst ate - ast reak pin in the pattern which connects the grounding circuit prior to the other three high amperage circuits. The four position insert pattern features longer creepage paths for high voltage applications and silver plated crimp pins and sockets. -S, 2 & 3 OSITIO, O OTORS OR OR US R ITIOS mphenol has developed a connector series designed to provide 100 amps per pin of power to printed circuit board or bus bar applications. olded, one-piece exan construction provides a strong, durable, lightweight, non-environmental connector for base station power. ircuit identification symbols (+, -, and round) are molded in for quick and easy identification. This connector design allows one-handed mating and unmating, tool-less contact insertion of nickel plated crimp RSO 6mm sockets and molded-in contact retention features. The off-center spacing of the socket positions provide a failsafe orientation of the connector, insuring the correct circuits are properly mated. -O T OTORS The mphe-om series has expanded to include a range of nonenvironmental, TUV touch-proof, molded connectors. The product is manufactured as a 2-position plug and receptacle and is based around 3.6mm RSO technology, providing a 70 current rating. The socket is packaged in the plug with wire crimp sizes available in 6, 8 and 10W. usbar and box receptacles with pin contacts are available. The busbar-mount has swage pins for single or multi-layer busbars. The box mount has a pin-retention clip and is available with either wire crimp or tail pins. mphenol also offers the single position 8mm RSO mphe-om with molded socket shell. 14

-OWR OTORS SIS -OWR T OWR T mphenol s T series reverse bayonet connector has been modified to incorporate three 8.0mm RSOs mounted in a common termination to busbar or cable. This design created the first TUV finger-proof 500 connector in the marketplace. itted into a shell size 28 T connector, this represents an ultrahigh current density in a compact layout. inety-degree wire orientation on the plug also provides low-profile mounting for tight packaging requirements. The pins on the plug may also be fitted with dead-front tips to finger-proof the plug side as well. The plug is designed to be over-molded and can also be fitted with mechanical hardware for individual requirements. -OWR T OOSIT T 32-R eaturing a high performance molded composite plug shell, coupling nut, receptacle, and hardware, this T meets all of the specifications for high power process control and server applications. dditional features include the RSO high amperage socket contact technology, enabling increased current ratings to 120 on individual contacts. ompression (setscrew) wire termination to the 4/6W or 8/10W conductors allows easy field replacement of pin or socket contacts, or complete plug and receptacle assemblies, without requiring specialized tooling. onnectors are listed to U/U 1977/ 1682/817 Standard, ontrol umber 19V. mphe-ower omposite T connectors utilize a standard adapter watertight strain relief on the plug to achieve their I67 seal rating. Insulation resistance is rated at 1000 egohms and dielectric withstanding voltage is rated at 2000 V (RS). The composite T is flammability rated to U94V-0. RSO OTORS mphenol RSO high amperage electrical terminal with mounting features for board-mount use. Standard parts are available in 3.6mm (70), 6.0mm (120), and 8.0mm (200) sizes. ounting legs are spaced in the industry-standard 0.200 inch pitch. esigned to be applied manually or by reflow solder process, high-volume applications may be available in reel-fed packaging. mphenol also offers a full compliment of boardmount or wire-crimp pin contacts. ontact mphenol ower Solutions, raser, I for your specific applications. RT I OWR UTIO O mphenol Industrial is expanding the offering to the Rail/ass Transit market with the introduction of this 1000 three-pole junction block. This product is the ideal replacement for highcurrent bolted connections that absorb high labor costs and time for maintenance and repair procedures. Three bolts are removed to open the case and allow the pins to be unmated. esigned to be fully sealed and ruggedized for harsh railcar environments, 18.0mm RSO contacts provide a 1000 continuous current rating on 646 locomotive-grade conductors. Other sizes of wire crimp pins are available for specific applications. ontact mphenol, Sidney Y or mphenol ower Solutions, raser I for ordering information on the products on these special products pages or any other special application requirements. 15

-OWR OTORS SIS RSO O SURO T Often an inexpensive molded cover is needed for the socket contacts, and the molded Surok T serves this purpose while adding positive locking assurance when used with the proper mating pin. vailable in three sizes of right-angle type crimp sockets (3.6, 6.0, and 8.0mm), the molded Surok T covers current requirements of 50 to 200 mps continuous. lso available is the standard Surok T, which incorporates an audible and tactile locking function on in-line barrel crimp type RSO sockets. onsult mphenol ower Solutions, raser, I for availability. RSO IO T Invented in response to customer demand for a tool-less but semi-permanent high amperage connector, the iok is often used as a replacement to the traditional threaded post and ring terminal. The iok T series of products is based around standard 3.6mm (70), 6.0mm (120), and 8.0mm (200) RSO sizes. The iok function is characterized by low connection force requirements of less than 15 pounds, and high removal force requirements of greater than 50 pounds. iok removal tool is available for easy disconnection of the mated contacts. Sockets are available with a wide range of wire crimp barrels from 1/0W to 12W. in contacts are available with wire crimp barrels or /usbar swage mount features. ustom termination methods are available for specific applications. -OWR T WI U RSO technology is incorporated in this rugged plug and receptacle designed for welder leads. Incorporating 14.0mm RSO sockets provides a 500 mpere continuous current rating. ompression wire termination for 2/0 and 4/0W meets the needs of both welding equipment O s and field users. The design does not require any crimp tooling or specialized equipment for replacement of contacts or complete receptacle assemblies. The design allows plug-to-receptacle or plug-toplug connections for flexible configuration options. oth pins and sockets are available for the box mount receptacles, allowing positive keying assurance between leads. onsult mphenol ower Solutions for availability. O ROS RSO R OTOR esigned in response to customer needs for a military ine Replaceable odule (R) connector. RSO contacts are included to meet customer requirements for the passing of larger amounts of current with lower mating forces which standard contacts will not handle. This connector includes 8 groups of 3 bussed RSO 3.6mm sockets (24 contacts total). ach group of 3 is expected to handle a maximum of 140. ating pins for the RSO sockets are press-fit into aluminum bus bars behind the motherboard connector. 16

mphenol orporation mphenol Industrial Operations 40-60 elaware venue Sidney, Y 13838-1395 hone: 607-563-5011 1-800-678-0141 ax: 607-563-5157 Web: www.amphenol-industrial.com mphenol Industrial Operations mphenol ower Solutions 34190 Riviera rive, raser, I 48026 hone: 586-294-7400 ax: 586-294-7402 www.radsok.com SS OIS mphenol orporation mphenol erospace 23276 South ointe rive Suite 113, aguna ills, 92653 hone: 949-855-4454 1-800-678-0141 ax: 949-855-9115 mphenol orporation mphenol erospace 7506 ast Independence lvd. harlotte, 28227 hone: 704-531-9053 1-800-678-0141 ax: 704-531-9054 mphenol orporation mphenol erospace 2010 orporate Ridge, cean, V 22101 hone: 1-800-678-0141 or information on International roducts, a orth merican office can be contacted: hone: 978-532-8800 ax: 978-532-6800 mphenol ir orth merica Inc. 335, 1ere Rue, arc erard-eclerc St. ubert, Quebec, anada 3Y 8Y6 hone: 450-445-6007 ax: 450-445-6201 www.amphenol-airlb.com mphenol anada 20 elford rive Scarborough, O anada 1 2X6 hone: 416-291-4401 ax: 416-292-0647 www.amphenolcanada.com mphenol cd 2 Technology rive, eabody, 01960 hone: 800-333-4723 ax: 978-532-6800 www.amphenolpcd.com UTORIZ IUSTRI ISTRIUTORS orporate eadquarters RROW TROIS 7459 S. ima Street, nglewood, O 80112-5816 hone: 800-777-2776 ax: 800-562-3542 VT 11333 agemill Road, allas, TX 75243 hone: 800-332-8638 ax: 214-553-2168 I SIS 2180 ornig Road, hiladelphia, 19116 hone: 888-254-5920 ax: 215-552-8041 OW TROIS 4848 S. Island ve., hiladelphia, 19153 hone: 800-235-7880 ax: 215-937-4655 TTI I. 2441 ortheast kwy., ort Worth, TX 76106 hone: 800-225-5884 ax: 817-740-9494 ITRTIO atin merica RTI mphenol rgentina venida allao 930, 2nd floor Office laza 1023 uenos ires, rgentina hone: (54 11) 48 15 68 86 ax: (54 11) 48 14 57 79 -mail: vendas@amphenol.com.ar RZI mphenol do rasil tda. Rua iogo oreira 132 05423-010, Sao aulo - S, razil hone: (55-11) 3815.1003 ax: (55-11) 3815.1629 -mail: vendas@amphenol.com.br XIO mphenol exico rolongacion Reforma 61-6 2 ol. aseo de las omas.. 01330 exico.., exico hone: (52-55) 5258.9984 ax: (52-55) 5081.6890 -mail: info@amphenolmexico.com urope USTRI & STR URO mphenol uropean Sales.O. ox 63, 3990 outen The etherlands hone: 31 30 6358000 ax: 31 30 6377899 -mail: info@amphenol-nl.com mphenol imited Thanet Way, Whitstable ent T5 3, United ingdom hone: (44-1-227) 773200 ax: (44-1-227) 276571 www.amphenol.co.uk R mphenol Socapex romenade de l rve, 29 Thyez 74301 948 edex, rance hone: (33-4) 50892800 ax: (33-4) 5096-1941 www.amphenol-socapex.com R mphenol-ir 29, Voie d Y Vois -00810 lagny, rance hone: 33-3-2422-7849 ax: 33-3-2422-7850 www.amphenol-airlb.fr RY mphenol-tuchel lect. mb ugust-aeusser Strasse 10 74080 eilbronn, ermany hone: (49-7131) 929 0 ax: (49-7131) 929 414 www.amphenol-tuchel.com RY mphenol-ir mb m leinbahnhof 4-66740 Saarlouis, ermany hone: (49-6831) 9810-87 ax: (49-6831) 9810-30 www.amphenol-airlb.com ITY mphenol Italia S.p.. Via arbaiana 5 20020 ainate (ilano), Italy hone: 39-02-932541 ax: 39-02-93254444 -mail: info@amphenol-it.com UX mphenol uropean Sales Operations mphenol enelux V.O. ox 63, 3990 outen The etherlands hone: 31-30-6358000 ax: 31-30-6377034 -mail: info@amphenol-nl.com otice: Specifications are subject to change without notice. ontact your nearest mphenol orporation Sales Office for the latest specifications. ll statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. 2005 mphenol orp. rinted in U.S.. 4/05 SI & ORTU mphenol Iberica dificio urgosol Oficina o. 55 c/ omunidad de adrid, 35-bis, 28230 as Rozas, adrid, Spain hone: 34-91-6407303 ax: 34-91-6407307 -mail: info@amphenol-it.com SWITZR mphenol Switzerland.O. ox 63, 3990 outen The etherlands hone: 31-30-6358000 ax: 31-30-6377899 -mail: info@amphenol-nl.com iddle ast / frica ISR ar-tec td. 3 agavish St.,.O.. 279 fir-arkan ldg., ast Industrial Zone far Sava 44102, Israel hone: (972-9) 764.4100 ax: (972-9) 7674324 -mail: www.bar-tec.com SOUT RI mphenol South frica 30 Impala Road 2196 Sandton - hislehurston, South frica Tel: (27-11) 783-9517 ax: (27-11) 783-9519 -mail: amphenol_africa@csi.com TURY mphenol Turkiye yazaga ah. eydan S. o. 28 eybi iz laza, at. 26 34396 aslak/istanbul hone: 90 (0212) 335 2501 ax: 90 (0212) 335 2500 sia / acific USTRI mphenol ustralia T 2 iveways lvd., eysborogh elbourne, Victoria 3173, ustralia hone: 613 8796 8888 ax: 613 8796 8801 -mail: info@amphenolaust.com.au I mphenol Shanghai Office 14/ ong Zhan ommercial ldg. 669 eijing Road West Shanghai 200041, hina hone: (86) 21 6267 5566 ax: (86) 21 6272 7587 O O mphenol ast sia td. 26/ Railway laza 39 hatham Road South owloon, ong ong hone: 852-9090-5325 ax: 852-2691-1774 II mphenol Interconnect India, vt, td. 105 hosari Industrial rea une, 411 026, India hone: (91-20) 27120 481 ax: (91-20) 27120 581 mail: sales@amphenol-in.com mphenol apan il ero & Industrial 471-1 eba, Ritto-city, Shiga 520-3041, apan hone: 81-77-553-8501 ax: 81-77-551-2200 OR mphenol aeshin #558 SoSa, Songae ucheon-ity, yungki-o, orea 420-130 hone: 82-32-680-3800 ax: 82-32-673-2507 SIOR mphenol ast sia, td. 300 each Road, #34-06 The oncourse, Singapore 199555 hone: 65-6294-2128 ax: 65-6294-3522 TIW mphenol Taiwan o. 116, ane 956, Zhong Shan Rd. Taoyuan ity, Taiwan, R.O.. 330 hone: (886-3) 379-5677 ax: (886-3) 360-7259

O ORORTIO mphenol Industrial Operations 607-563-5011 40-60 elaware ve. Sidney, Y 13838-1395 www.amphenol-industrial.com O ORORTIO mphenol Industrial Operations mphenol ower Solutions 586-294-7400 34190 Riviera rive raser, I 48026 www.radsok.com