Plug and Play Kit Installation and Wiring (Non-Combo and Combo)

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General Information This publication is to be used for Eaton Plug and Play enclosures designed starters that accept the M22 series 22mm cover control devices. To install the cover control kit (Follow the steps below) Wiring Diagrams: FVNR NEMA and IEC starters/contactor Diagram #1 Step 1: for the Non-Combo unit NEMA type 1, remove the rectangular blank cover by pushing on the blank cover Nylon Fastener from the inside. This step is not required for the other Plug and Play NEMA type constructions. PUSH OUT FROM THE INSDE TO REMOVE THE COVER, EEMAC TYPE 1 ONLY Diagram #2 Step 2: Locate the mounting holes on the enclosure base to install the cover control kit and transformer or separate supply kits. The kits come with installation instructions and the hardware. CAUTION: READ AND FOLLOW INSTRUCTIONS PRIOR TO WIRING OR CONNECTING POWER. THIS PRODUCT CAN BE FACTORY OR FIELD CONFIGURED FOR MULTIPLE CONTROL MODES OR CONTROL VOLTAGES. CHECK THE COVER CONTROLS AND TRANSFORMER OR THE SEPARATE SUPPLY KITS FOR PROPER VOLTAGE BEFORE APPLYING POWER.

Typical Wiring diagrams: Enclosed starter/contactor assemblies supplied from factory are pre-wired as per figure A and B. Wiring Instructions: Figure A Figure B 1 REMOTE START CONTACT BETWEEN TERMINAL 1 AND 2 IS SUPPLIED BY THE CUSTOMER FOR THE HAND/OFF/AUTO KITS IN THE AUTO POSSITION. 2 ADDING A JUMPER BETWEEN TERMINAL 2 AND 3 IS REQUIRED FOR START/STOP PUSH BUTTON KITS AND IS SUPPLIED LOOSE. 3 A TERMINAL BLOCK JUMPER IS REQUIRED BETWEEN 4 AND 5 FOR TRANSFORMER KITS SECONDARY GROUNDING AND IS SUPPLIED WITH THE TRANSFORMER KITS. Various sub-assemblies are required to complete an assembly and are available in kit form for ease of installation by customers. These kits require minimal knowledge about the internal wire connections or installation tools. The following pages show the available kits. 1. Auxiliary contacts and the overload are not supplied in kit form but are available from your local distributors.

FVNR Cover Control Connections (Quick connect into the 5 pin connector) STOP-START (OFF-ON) Pushbutton (FIG. 1) STOP-START (OFF-ON) Selector Switch + Red (RUN) and Green (STOP) light (24Vac or 120Vac) (FIG. 5) STOP-START (OFF-ON) Pushbutton + Red (RUN) light (24Vac or 120Vac) (FIG. 2) HAND-OFF-AUTO (TEST-OFF-AUTO) Selector Switch (FIG. 6) STOP-START (OFF-ON) Selector switch (FIG. 3) HAND-OFF-AUTO (TEST-OFF-AUTO) Selector Switch + Red(RUN) light (24Vac or 120Vac) (FIG. 7) STOP-START (OFF-ON) Selector Switch + Red (RUN) light (24Vac or 120Vac) (FIG. 4) HAND-OFF-AUTO (TEST-OFF-AUTO) Selector Switch + Red (RUN) + Green (STOP) lights (24Vac or 120Vac) (FIG. 8)

FVNR Remote, CPT, No Cover Control and Separate Supply Connections (Quick connect into the 4 and 5 pin connector or to the Terminal Block) START/STOP Push Button Remote Kit (FIG. 9) C No Cover Control kit (FIG. 12) Seperate Supply 120Vac or 20Vac Control Kits (FIG. 14) START/STOP Selector Switch Remote Kit (FIG. 10) CPT Control Transformer Kits (FIG. 13) HOA Selector Switch Remote Kit (FIG. 11) Separate Supply 120Vac or 20Vac Control Kits (FIG. 14) Legends * Remote control device - - - - - Wiring by others Terminal point connection in the plug and play unit X-CON For quick connectors, 2-CON, 4-CON and 5-CON for 2, 4 and 5 pin connectors respectively. Notes: 1. Normally Close (NC) auxiliary contact for OFF green light is included with the cover control kit (order separately). *For auxiliary contact catalog #, refer to the table on the enclosure cover label. 2. For assemblies without overload relay connect the 2 pin connector to the base assembly and marrett the wires 95 and 96 together.

Internal Accessories and Terminal Customer Connections Internal Customer Wiring Modification When Adding an Overload Note 1) for frame B move the A2 and 14NO wires to the A2 and 14NO on the overload Note 2) for frame C move the 14NO wires to the 14NO on the overload Field Modification Adding Auxiliary Contact Note 3) For frame B, C and D connect wires 95 and 96 to the NC contact of the overload Internal Field Wiring Modification for Lighting Application For frame B and C Mounted on top For frame D mounted on the left hand side MARRETT THE 2 WIRES, 95 AND 96 FOR LIGHTING AND RESISTIVE APPLICATION

Application specific ratings for the Plug and Play Termination Torque specifications for the Plug and Play