Volume 32 Gas turbines for industrial power generation siemens.com/gasturbines gtwhb2016-17_gatefold_covers_r1.indd 1 TH 565-160042 Thanks to their compact and rugged design, their on-site serviceability, and their inherent reliability, our industrial and aero-derivative gas turbines are the ideal choice for all industrial power generation applications. They also combine very high efficiency with excellent low-emission performance and are ideally suited for cogeneration. Their high steam-raising capabilities help achieve overall plant efficiency of 80 percent or higher. And operators can rely on the fast start-up and peaking capability of our aero-derivative gas turbines. Profit from our competence, based on decades of experience. A Pequot Publication Volume 32 Gas Turbine World 2016-17 Handbook Proven, reliable, and efficient 2016-17 Handbook For Powerplant Planning, Evaluation, Operation and Maintenance 1/30/17 9:50 PM
2016-17 GTW Handbook December 2016 Vol. 32 On the Cover Mitubishi Hitachi M501J. Air-cooled JAC version for 60-Hz generation is rated at 370 MW and 42.6% efficiency. Combined Cycle 1x1 power block is rated at 540 MW net output with 63.1% efficiency. Publishing Office Pequot Publishing Inc. 654 Hillside Road Fairfield, CT 06824 www.gasturbineworld.com Production Models 8 New design units Over the last five years 12 Upgraded designs Power and heat rate 16 Discontinued units Not being built anymore 17 Market Outlook Unit orders and outages SC Genset Prices 24 Scope of supply Basic bare bones plant 27 Benchmark prices Equipment-only $/kw CC Plant Prices 30 Cost factors Engineering tradeoffs 32 Scope of supply Power block and BOP 35 Benchmark prices Erected $/kw plant Marine Drive Specs 82 Rating conditions Set by industry standards 84 OEM model ratings Latest performance data Orders and Installations 86 Regional markets Africa and Middle East, Central and South America, Europe, Far East and Pacific, North America 87 Powerplant data Site, rating, GT model, fuel Supply Chain 109 Company directory Product and service providers Index to Suppliers Simple cycle prices Data plots and best fit curves show the strong relationship of price to output rating, especially for smaller units that cost considerably more on a $ per kw basis than larger plants. Combined cycle prices Reported budget prices for 1x1 and 2x1 plants also serve as a benchmark to ballpark the price of unlisted combined cycle plants comparable in power output and efficiency. Handbook Orders Gas Turbine world Brian Davis orders@gasturbineworld.com Tel +1 203 259 1812 Advertising Sales America James Janson Tel +1 203 226 0003 Fax +1 203 226 0061 publications.grp@snet.net Europe Peter Gilmore Tel +44 (0) 207 834 5559 pgilmores@aol.com Japan Victor debiasi Tel +1 203 259 1812 vdebiasi@gasturbineworld.com Mech Drive Prices 37 Scope of supply Skid-mounted gas turbine 40 Benchmark prices Equipment-only $/hp Simple Cycle Specs 46 Rating conditions Set by industry standards 49 Genset design ratings Latest performance data Combined Cycle Specs 62 Rating conditions Depends on the supplier 65 Total plant ratings Latest performance data 142 Project Development Consulting and EPC services 146 Gas turbine plants Type, size and application 148 Plant construction BOP equipment and auxiliaries 154 On-Site support Routine servicing and maintenance 157 Overhaul and rebuild Replacement parts and services Editorial Abstracts 163 GTW 2016 issues Feature article scope Mechanical drive prices Reported budget prices are for one or two-unit buys; large multi-unit gas turbine orders with phased delivery give buyers bargaining leverage to negotiate sizeable discounts. 2017 Pequot Publishing, Inc All rights reserved. Reproduction without written permission strictly prohibited. Postmaster. Please send Form 3579 to Box 447, Southport CT, 06890 Mechanical Drive Specs 75 Rating conditions Set by industry standards 78 OEM model ratings Latest performance data 166 GTW 2015 issues Feature article scope 169 GTW 2014 issues Feature article scope 172 GTW 2013 issues Feature article scope Gas Turbine World (USPS 944760, ISSN 0746-4134) is published five times a year in addition to the GTW Handbook annual by Pequot Publishing Inc., 654 Hillside Rd, Fairfield CT 06824. Periodicals postage paid at Fairfield CT 06824 and at additional mailing offices. Canada Post International Mail Product (Canadian Distribution) Sales Agreement No. 0747165. Printed in U.S.A. www.gasturbineworld.com 2016-17 GTW Handbook 3
Section 1 Gas Turbine Model Changes New Production Models...8 Gas Turbine Upgrades... 12 Ex-Production Models... 16 Market Outlook... 17 Calculating Fuel Requirements... 21 1 Converting ppm NOx to lb/hr... 22 4 2016-17 GTW Handbook www.gasturbineworld.com
Section 2 GTW Plant Pricing Simple Cycle Genset Priced scope of supply for standard plant without project-specific options...24 Equipment-only $/kw cost for bare bones single-fuel genset FOB factory... 27 Combined Cycle Plant Engineering design tradeoffs can vary the cost of a combined cycle plant by up to 30%... 30 Priced scope of supply for standard plant without project-specific options... 32 Bare erected $/kw cost including BOP plant equipment, construction, engineering... 235 Mechanical Drive Priced scope of supply for standard plant without project-specific options... 37 Equipment-only $/shp cost for bare bones single-fuel drive FOB factory... 40 www.gasturbineworld.com 2016-17 GTW Handbook 23
Section 3 GTW Design Ratings Simple Cycle Gensets OEM Listing... 44 Rating parameters... 46 Specifications... 49 Combined Cycle Plants OEM Listing... 60 Rating Parameters... 62 Specifications... 65 Mechanical Drives OEM Listing... 74 Rating Parameters... 75 Specifications... 78 Marine Drives OEM Listing... 82 Specifications... 84 3 42 2016-17 GTW Handbookk www.gasturbineworld.com
Section 3 Simple Cycle GTW Design Ratings Ansaldo Energia 49 Aviadvigatel 49 Bharat Heavy Electricals 49 Capstone 50 Centrax Gas Turbine 50 Dresser-Rand 50 EthosEnergy 50 GE Energy Oil and Gas 51 GE Power & Water Aeroderivative 51 GE Power & Water Heavy Duty 52 Hitachi Zosen 53 IHI Power Systems 53 Kawasaki Heavy Industries 54 MAN Diesel & Turbo 55 Mapna Group 55 Mitsubishi Hitachi Power Systems 55 OPRA Turbine 56 Orenda Aerospace 56 PW Power Systems 56 Siemens Energy 56 Solar Turbines 58 UEC-Gas Turbines 58 Vericor 58 Zorya-Mashproekt 58 Performance Calculations Gas and distillate fuel consumption calculations on basis of LHV and HHV... 21 EPA approved method for estimating NOx emissions as lb/hr flow rate from ppmvd... 22 Adjusting ISO ratings to match site and operating conditions... 46 44 2016-17 GTW Handbookk www.gasturbineworld.com
Section 3 Combined Cycle GTW Design Ratings Ansaldo Energia 65 Bharat Heavy Electricals 65 EthosEnergy 66 GE Power & Water Aeroderivative 66 GE Power & Water Heavy Duty 68 IHI Power Systems 70 MAN Diesel & Turbo 71 Mapna Group 71 Mitsubishi Hitachi Power Systems 71 PW Power Systems 72 Siemens Energy 72 Performance Calculations Gas and distillate fuel consumption calculations on basis of LHV and HHV... 21 EPA approved method for estimating NOx emissions as lb/hr flow rate from ppmvd...22 Adjusting ISO ratings to match site and operating conditions... 63 60 2016-17 GTW Handbookk www.gasturbineworld.com
Section 3 Mechanical Drive GTW Design Ratings Aviadvigatel 78 Dresser-Rand 78 GE Energy Oil and Gas 78 GE Power & Water Aero 79 Kawasaki Heavy Industries 79 MAN Diesel & Turbo 79 Mapna Group 79 Mitsubishi Hitachi Power Systems 80 Orenda Aerospace 80 PW Power Systems 80 Siemens Energy 80 Solar Turbines 81 UEC-Gas Turbines 81 Vericor 81 Zorya-Mashproekt 81 Performance Calculations Gas and distillate fuel consumption calculations on basis of LHV and HHV... 21 EPA approved method for converting emissions to lb/hr flow rate from ppmvd... 22 Adjusting ISO ratings to match site and operating conditions... 75 74 2016-17 GTW Handbookk www.gasturbineworld.com
Section 3 Marine Drive GTW Design Ratings GE Marine 84 MTU Friedrichshafen 84 Rolls-Royce 84 Vericor 84 Zorya Mashproekt 85 Performance Calculations Marine distillate fuel consumption calculated on the basis of LHV and HHV... 21 EPA approved method for estimating NOx emissions as lb/hr flow rate from ppmvd... 22 82 2016-17 GTW Handbook www.gasturbineworld.com
Section 4 Project Orders and Installations Africa and Middle East...87 Central and South America...91 East and West Europe...93 Far East and Pacific...97 4 North America... 101 86 2016-17 GTW Handbook www.gasturbineworld.com
Section 5 Supplier Products and Services Company Directory Suppliers in the business of providing complete gas turbine plants, components, systems and services used for design, manufacture, test, installation, operation, maintenance and overhaul...109 Supplier Index... 141 Project Development... 142 5 Gas Turbine Plants...146 Plant Construction...148 On-Site Support...154 Overhaul and Rebuild...157 108 2016-17 GTW Handbook www.gasturbineworld.com
Section 5 Index to Supplier Products and Services Project Development Engineering, construction and support services for preliminary evaluation and design, site preparation, bid specs and evaluation, final plant design, installation, startup and commissioning... 142 Gas Turbine Plants OEM builders and suppliers of gas turbines and complete plants including BOP equipment for electric power, mechanical drive, oil & gas, industrial petrochemical, and marine application... 146 Plant Construction Supplementary balance-of-plant equipment needed to complete a plant s installation; associated HRSGs, steam 5 turbines turboexpanders, compressors and pumps; auxiliary systems... 148 On-Site Support Products and services for plant operation, shutdown inspection, on-site troubleshooting, fuel and water treatment, compressor cleaning, consumable catalyst and lube oil replenishment... 154 Overhaul and Rebuild Replacement blades and vanes, coatings, sensors, control systems, valves and actuators, clutches and couplings, filters, fuel injectors, pumps, gaskets and seals, bearings, and gear units... 157 www.gasturbineworld.com 2016-17 GTW Handbook 141
Section 6 GTW Magazine Editorial Abstracts 2016...163 2015...166 2014...169 2013...172 Advertiser Index...176 6 162 2016-17 GTW Handbook www.gasturbineworld.com