onnnectors B Series onnectors for rail vehicles atalogue F0.en More information here: schaltbau-gmbh.com
onnectors for rail vehicles, The connectors, series B, have been designed especially for the demanding railcar environment. They are superbly suited for power and control circuits on road and rail vehicles alike. The power connectors can be used in applications up to 00 V respectively. By adding control contacts, protection circuits may be realised such as the interlocking circuit shown in the diagram below. Features Rugged design Universally usable connectors for power and control circuits Easy replacement of components Easy assembly resulting in short assembly times Mechanically locking connector Standards IE 98: onnectors - Safety requirements and tests DIN EN 09: Degrees of protection provided by enclosures (IP ode) IE 0-: Insulation coordination for equipment within low-voltage systems Quality and Safety Rail vehicles in good hands with Schaltbau connectors The development, manufacture and assembly of our products are subject to the quality management provisions of DIN EN ISO 900 and IRIS (International Railway Industry Standard). ontinuous testing guarantees consistently high quality. Your benefit: Great performance at low operating costs. Maximum operating reliability and long lifetime of your rolling stock. Stock items, special variants Presented in this catalogue are only stock items that can be supplied in short delivery time. Special variants If you need a special variant feel free to contact us. Maybe the type of connector you are looking for is among our many special designs. If not, we can also supply customized designs. In this case, however, minimum order quantities apply. Subject to technical alterations
Application Interlocking circuit to protect personnel from contact with high voltages Power car Intermediate cars Last car Interconnected sockets in dummy receptacle Interconnected sockets in dummy receptacle Interconnected sockets in dummy receptacle Plug Receptacle Main contactor Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Plug Receptacle Interconnected sockets Interconnected sockets Interconnected sockets in dummy receptacle in dummy receptacle in dummy receptacle Plug contact Loop contact on receptacle ar body terminal Interconnected sockets in dummy receptacle Socket contact on receptacle ontact bridge on receptacle cover Intended use: The main contactor will apply voltage to the power circuit only when all covers are closed and all plugs have been inserted into their respective operating or dummy receptacles. At disengagement of a connector the control contacts (Pos. and ) interrupt the control circuit before the power contacts disconnect. Thus the main contactor interrupts power before the power contacts actually break their circuit. omponents comprising the safety loop: plugs B ST with insert and additional control contacts (e.g. pin insert B E-P+PE+ /M /0) receptacles B Dx with contact bridge on cover, equipped with additional loop and control contacts (e.g. socket insert B E-S+PE+ /M /0) dummy receptacles B BD with contact insert B E-P /P with both control contacts (Pos. ) bridged Assembled as set Pre-assembled single and double ended connecting cables Single and double ended connecting cables ables of different lengths and sizes Individual cables laid inside corrugated pipe Hybrid cables Pre-assembled to customer requirements Subject to technical alterations
Specifications, number of contacts max. +PE + pole / +PE + + pole +PE + pole / +PE + pole Inserts Dummy insert B E-P+PE+ /M B E-S+PE++ /M B E-+PE++ /M B E-P+PE+ /M B E-S+PE+ /M B E-P /P ontact arrangement ontact identification marked on insert: : Rear view : Front view ontact bridge on receptacle cover 7 ontacts brigded in socket insert 7 ontact bridge on receptacle cover 7 9 8 ontacts brigded in socket insert Main contacts Max. rated current of individual contact Rated voltage PE contact* Terminal ontrol contacts Max. rated current of individual contact Rated voltage rimp type 0.7 mm²....00 mm².0 mm².0 mm² Loop contacts (socket insert only) Max. rated current of individual contact Rated voltage x 00 A 00 / 0 V V Screws M0x V Screw M0x x A 00 / 0 V Screws Mx0 x A 0 / V Screws Mx0 x 00 A 00 / 0 V V Screws M0x V Screw M0x x A 00 / 0 V Screws Mx0 x A 0 / V Screws Mx0 ontact resistance < 0 mω < 0 mω Insulation resistance > 00 MΩ > 00 MΩ Operating temperature ** -0... +8-0... +8 Degree of protection when mated or locked (EN 09) IP IP Mechanical endurance (housing part ) (IE 0-, test 9a),000,000 Materials Housing olour Inserts, Seals ontacts Finish Die-cast aluminium RAL 70 (blue grey) Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag Die-cast aluminium RAL 70 (blue grey) Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag Approvals * PE = protective earthing contact ** Operating temperatures exceeding account for lower current ratings! Subject to technical alterations
Specifications, number of contacts max. + 9 pole 8 pole + PE 9 pole 9 pole + PE Inserts Dummy insert B E-P+9 /ML B E-S+9 /ML B E-8P+PE /M B E-8S+PE /M B E-9P /M B E-9S /M B E-9P+PE /xx B E-9S+PE /xx ontact arrangement ontact identification marked on insert: : Rear view : Front view 9 8 7 0 9 8 7 D B A 0 9 8 7 0 9 8 7 8 7 0 9 9 8 0 9 8 7 8 7 0 9 9 8 7 ABDEFGHKLMNPRSTU 8 7 Main contacts Max. rated current of individual contact Rated voltage x 00 A 0 / V W Screws M8x0 PE contact* Terminal Screws Mx0 ontrol contacts Max. rated current of individual contact Rated voltage rimp type 0.7 mm²....00 mm².0 mm².0 mm² 9 x 0 A 0 / V H Solder, mm² max. 8 x A 0 V Screws Mx0 9 x A 0 V Screws Mx0 9 x A 00 / 0 V H rimp (... /,) (... /,) Loop contacts (socket insert only) Max. rated current of individual contact Rated voltage) ontact resistance < 0 mω < 0 mω < 0 mω < 0 mω Insulation resistance > 00 MΩ > 00 MΩ > 00 MΩ > 00 MΩ Operating temperature ** -0... +8-0... +8-0... +8-0... +8 Degree of protection when mated or locked (EN 09) Mechanical endurance (housing part ) (IE 0-, test 9a) IP IP IP IP,000,000,000,000 Materials Housing olour Inserts, Seals ontacts Finish Die-cast aluminium RAL 70 (blue grey) Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag Die-cast aluminium RAL 70 (blue grey) Thermoplastic / Thermoset Perbunan, Neoprene opper, crimpable Ag or Ni Approvals * PE = protective earthing contact ** Operating temperatures exceeding account for lower current ratings! Subject to technical alterations
Housing part Housing part ontact Insert Overview :: B Series Plug B VS Pg8/- Ferrule (page 8) B VS Pg8/-8 Ferrule (page 8) B ST Pg8 Plug (page 8) B E-P+PE+ /M B E-P+PE+ /M /0 B VS Pg/-9 Ferrule (page 8) B E-P+9 /ML B ST Pg Plug (page 8) B VS Pg/0- Ferrule (page 8) B E-8P+PE /M B E-9P /M B ST M0 Plug (page 9) B E-9P+PE /, B E-9P+PE /, including crimp contacts B VS M8/-0 able gland (page 9) B ST M8 Plug (page 9) SH-,0-Ag or SH-,0-Ni Pin contact, crimp (page ) B E-9P+PE without crimp contacts B ST M0 Plug (page 9)
7 Insert ontact Housing part Housing part B E-S+PE++ /M B E-S+PE+ /M /0 B DL Pg9 Receptacle (page 0) B VD Pg8 over with Pg8 thread (page ) Overview :: B Series Receptacle B E-S+9 /ML B DL Receptacle long (page 0) B VD M0 over with M0 thread (page ) B E-8S+PE /M B E-9S /M B DL R Receptacle (contact bridge on cover) (page 0) B E-9S+PE /, B E-9S+PE /, including crimp contacts B E-9S+PE without crimp contacts BH-,0-Ag or BH-,0-Ni Socket contact, crimp (page ) B DK Receptacle short (page ) B E-+PE++ /M Dummy insert B BD Dummy receptacle (page ) B E-P /P Dummy insert
8 B ST Pg, B ST Pg8 Plug for ferrule with Pg / Pg8 thread, housing Part 0 90 90 Pg Ø ±0. Ø9 7 Figure A Pg Ø ±0. Ø9 Pg8 (Ø) Ø9 Ø80 0 Figure Pg8 (Ø) Ø9 Ø80 ~ 98 M M Ø Pg Ø Pg8 Figure A Figure B Matching ferrule, available for different cable sizes, to be ordered separately: x B VS Pg/-9, cable diameter... 9 mm x B VS Pg/0-, cable diameter 0... mm x B VS Pg8/-, cable diameter... mm x B VS Pg8/-8, cable diameter... 8 mm B VS Pg/-9, B VS Pg/0-, B VS Pg8/-, B VS Pg8/-8 Ferrule with P,G thread housing Part 7 0 Figure B Figure D Ordering code Fig. Thread size able diameter [mm] B VS Pg/-9 A Pg... 9 B VS Pg/0- B Pg 0... Ferrule and cable clamp intended for use with plug B ST Pg. Ordering code Fig. Thread size able diameter [mm] B VS Pg8/- Pg8... B VS Pg8/-8 D Pg8... 8 Ferrule and cable clamp intended for use with plug B ST Pg8. Dimensions in mm / Subject to technical alterations
9 B ST M, B ST M8, B ST M0 Plug for ferrule with M0x. / M8x /M0x. thread, housing Part 0 90 90 90 M8x Ø M M M ~ 98 Ø M0x. Ø M8x Ø M0x. Figure A Figure B Figure able glands are only available for plugs B ST M8 (figure B). able glands for plugs B ST M0 (figure A) and B ST M0 (figure ) are not available. Please order separately. B VS M0/xx-xx able gland with metric thread, housing Part 80 Ordering code Thread size able diameter [mm] B VS M8/-0 M8x... 0 able glands B VS M8/-0 for plugs B ST M8 able glands M0x, for plugs B ST M0 and cable glands M0x, with metric thread for plugs B ST M0 are not available. Please order separately. Subject Dimensions to technical in mm / alterations Subject to technical alterations
0 B DL Pg9 Receptacle with 90 cable entry for ferrule with Pg9 thread, housing part 7 97 Gasket Screw-type blank cap 0 8 8 M x 9 x Ø. 0 Bushing Pg9 Gasket and Pg9 threaded bushing supplied with the product. B DL Receptacle long, housing part 7 Gasket 0 8 9 x 0 8 M x Ø. 9 Gasket supplied with the product. Please order cover B VD Pg8 or B VD M0 separately. B DK R Receptacle short with contact bridge on cover, housing part 7 Gasket 0 8 9 x 0 8 M x Ø. 9 Gasket supplied with the product. Please order cover B VD Pg8 or B VD M0 separately. Dimensions in mm / Subject to technical alterations
B DK Receptacle short, housing part 7 Gasket 0 8 9 x 0 8 M x Ø. 9 Gasket supplied with the product. Please order cover B VD Pg8 or B VD M0 separately. B BD Dummy receptacle, housing part 7 Gasket 0 8 0 9 x 0 8 M x Ø. 9 Gasket supplied with the product B VD Pg8, B VD M0 over, housing part B VD Pg8 cover with Pg8 thread B VD M0 cover with M0 thread 7 Ø. 7 Ø. 00 + 00 + () () (0) (0) x Pg8 x M0 Ø.8 Ø.8 Gasket, screws and washers supplied with the product Gasket, screws and washers supplied with the product Subject Dimensions to technical in mm / alterations Subject to technical alterations
Pin and socket inserts Inserts 0 9 8 7 7 8 9 0 7 7 8 7 7 8 0 9 9 0 9 8 7 7 8 9 00 00 Accessories such as screws, lugs and crimp contacts are supplied with the product. Number of contacts max. + PE + pole / + PE + + pole + PE + pole / + PE + pole Inserts Dummy insert B E-P+PE+ /M B E-S+PE++ /M B E-+PE++ /M B E-P+PE+ /M B E-S+PE+ /M B E-S+PE+ /M B E-P /P ontact arrangement ontact ontact bridge bridge on receptacle on ontact receptacle cover bridge cover on receptacle cover ontact bridge on receptacle cover ontact identification marked on insert: 7 7 : Rear view : Front view 7 9 8 ontacts brigded ontacts in socket brigded insert in socket insert ontacts brigded in socket insert Main contacts PE contact * ontrol contacts rimp type Stifteinsatz V Screws M0x V Screws M0x Screws Mx0 Buchseneinsatz Stifteinsatz V Screws M0x V Screws M0x Screws Mx0 Stifteinsatz Number of contacts max. + 9 pole 8 pole + PE 9 pole Inserts Dummy insert B E-P+9 /ML B E-S+9 /ML B E-8P+PE /M B E-8S+PE /M B E-9P /M B E-9S /M ontact arrangement ontact bridge on receptacle cover ontact identification marked on insert: 0 9 8 7 0 9 8 7 : : Main contacts PE contact * ontrol contacts Rear view Front view ontacts brigded in socket insert rimp type D B A 0 9 8 7 9 8 7 Stifteinsatz W Screws M8x0 Screws Mx0 8 7 0 9 9 8 Stifteinsatz Screws Mx0 0 9 8 7 8 7 0 9 9 8 7 Stifteinsatz Screws Mx0 Number of contacts max. Inserts Dummy insert ontact arrangement ontact identification marked on insert: : Rear view B E-9P+PE B E-9S+PE ABDEFGHKLMNPRSTU : Front view 8 7 9 pole + PE B E-9P+PE /. or B E-9P+PE /. B E-9S+PE /. or B E-9S+PE /. ABDEFGHKLMNPRSTU 8 7 Stifteinsatz Main contacts PE contact * ontrol contacts for contacts size H ** (rimp) ** rimp type. mm² or. mm² * PE = protective earthing contact ** Insert without contacts, please order separetely *** ontacts included in delivery Stifteinsatz H *** rimp. mm² or. mm² Dimensions in mm / Subject to technical alterations
ontacts rimp (pin/socket), for B E-9P+PE und B E-9S+PE only ontacts SH-x, BH-x rimp contacts (pin/socket): Ø Identification Ø7. Wire gauge Ø Identification Ø7. Wire gauge L L Pin contact Ordering code L Identification SH-.0-Ag. grooves SH-.0-Ni. grooves Socket contact Ordering code L Identification BH-.0-Ag. grooves BH-.0-Ni. grooves Specification Wire gauge* Rated current. mm² A. mm² 7. A * For AWG sizes refer to the conversion table on our home page http://www.schaltbau-gmbh.com/files/awg-electrical-wire-conversion-table.pdf AWZ-x Extraction tool WZ-00- rimp tool rimp tool AWZ-/H Extraction tool for contacts Type and Type H WZ-00- rimp tool for wire gauges* ranging from 0,...,00 mm² (Figure reduced in scale) (Figure reduced in scale) Mounting template Mounting template for all receptacles: B DL Pg9 Receptacle for Pg9 threaded ferrule, locked B DL Receptacle long B DL R Receptacle short with contact bridge in cover B DK Receptacle short R0 B BD Dummy receptacle 8 9 Ø. Subject Dimensions to technical in mm / alterations Subject to technical alterations
Assembly Receptacle B DL R with insert B E-S+PE+ /M : front view Receptacle (Sectional view) Mounting x M screw in housing Lug 70 mm² lugs 70 mm² for terminal M0 loosely enclosed. Terminal type: solder. Slide shrink fitting tubings over all lugs! Flat rubber gasket B E-S+PE+ /M Loop contact ontact travel approx. mm : rear view onnecting lead H07-K mm² pre-assembled Insulator on cover Lug 0 mm² for connecting protective earth conductor to housing Lug mm² terminal M Terminal type: solder/crimp PE conductor connected to housing Hex screw M x 8 Auxiliary contact Terminal M Main contact Terminal M0 ontact bridge Loop contact ontact travel approx. mm Receptacle with contact bridge on cover B DL R Pre-assembled cables Signle and double ended connector cables Do you prefer a pre-assembled connector? Do not hesitate to contact us. We supply on request receptacles and plugs assembled complete with cables or wires to suit the customer s specific requirements. Schaltbau offers a host of cable lengths and wire gauges to suit your application and guarantees a constant high quality of the assembled connectors. Double ended connector cable L L Single ended connector cable L L Pre-assembled plugs Single and double ended connecting cables ables of different lengths and sizes Individual cables laid inside corrugated pipe Hybrid cables Pre-assembled to customer requirements Dimensions in mm / Subject to technical alterations
Installation and safety instructions The UI Series inter-car jumpers dealt with in this catalogue are intended for use with low-voltage systems and special installations. They are designed and tested in compliance with the generally recognised state of the art. However, the improper use, operation, handling, maintenance of or tampering with electric equipment can cause serious or fatal injury to the user or others, and the appliance or other property can be damaged. Due to our continuous improvement programme, the design of our products can be modified at any time. So some features may differ from the descriptions, specifications and drawings in the catalogue. You can download the latest update of the catalogue at schaltbau.info/downloaden. The updated catalogue renders the previous issue invalid. Electrical hazards: Any exposure to the connector s live parts. Risk of electrical shock! Observe all applicable national provisions, all safety, accident prevention and environmental regulations as well as the recognized technical rules for safe and proper working. Only authorized and trained personnel are allowed to plan and carry out all mechanical and electrical installations, transport, commissioning, as well as maintenance and repair work. This applies to the observation of the general installation and safety regulations for low-voltage systems as well as the proper use of tools approved for this purpose. Electric equipment requires protection from moisture and dust during installation, operation and storage. Electrical hazards: Any exposure to the connector s live parts. Risk of electrical shock! Work on electric equipment may only be performed by a qualified electrician or trained personnel working under the direction and supervision of a qualified electrician according to the applicable rules of electrical engineering. Observe all applicable national provisions, all safety, accident prevention and environmental regulations as well as the recognized technical rules for safe and proper working. arry out regular inspections of all protection and safety devices to see if they work properly. Work on electric equipment may only be performed by a qualified electrician or trained personnel working under the direction and supervision of a qualified electrician according to the applicable rules of electrical engineering. The connectors supply power and signals. They are intended for plug-in and detachable connections of components, devices and systems only. In order to comply with IE 98 make sure that always the live side of the connector no matter whether plug or receptacle is fitted with socket contacts. rimp connections have to be manufactured according to IE 0- Solderless onnections. Make sure that there is no undue strain, pressure, flexing and torsion on the cable connection. For optimum protection of the cable connection make sure the connector is supplied with a strain relief. According to IE 98 connectors used as intended must not be engaged or disengaged when live or under load. rimp connections have to be manufactured according to IE 0- Solderless onnections. When disengaging a connector, pull the plug and never the cable. A connector that does not engage easily requires special attention: heck for the correct orientation, pollution or if contacts got bent. Remedy the cause without delay. Never use force! The connector should always engage easily. In order to meet the requirements of the protection class and to protect the connectors against the entry of dirt or moisture, make sure that, when not mated, the plug is always inserted into a dummy receptacle the hinged lid of receptacles is closed, according to its intended use Use the connector only according to its intended use. Replace or repair damaged parts exclusively with original parts. Any other usage of or tampering with the connector is considered contrary to its intended use. No liability is assumed for damages and accidents caused due to non-compliance with the instructions or improper use of the connector. The connectors are constructed for specific ambient conditions. Operate the connectors only under the ambient conditions, like temperature ranges and IP protection classes as defined in our catalogue on page Specifications. Visual inspections Be sure to make visual inspections regularly. Improper handling of the connector, e.g. when hitting the floor with some impact, can result in breakage, visible cracks and deformation. Defective and/or leaky parts must be replaced instantaneously! Subject Dimensions to technical in mm / alterations Subject to technical alterations
Schaltbau GmbH For detailed information on our products and services visit our website or give us a call! with compliments: Schaltbau GmbH Hollerithstrasse 889 Munich Germany Phone +9 89 9 0 0-0 Fax +9 89 9 0 0-0 Internet www.schaltbau-gmbh.com e-mail contact@schaltbau.de RoHS 0//E Schaltbau GmbH manufactures in compliance with RoHS. The production facilities of Schaltbau GmbH have been IRIS certified since 008. Quality you can count on Schaltbau ertified to DIN EN ISO 00 since 00. For the most recent certificate visit our website. Quality you can count on Schaltbau ertified to DIN EN ISO 900 since 99. For the most recent certificate visit our website. Electrical omponents and Systems for Railway Engineering and Industrial Applications onnectors onnectors manufactured to industry standards onnectors to suit the special requirements of communications engineering (MIL connectors) harging connectors for battery-powered machines and systems onnectors for railway engineering, including UI connectors Special connectors to suit customer requirements Snap-action switches Snap-action switches with positive opening operation Snap-action switches with self-cleaning contacts Enabling switches Special switches to suit customer requirements ontactors Single and multi-pole D contactors High-voltage A/D contactors ontactors for battery powered vehicles and power supplies ontactors for railway applications Terminal bolts and fuse holders D emergency disconnect switches Special contactors to suit customer requirements Electrics for rolling stock Equipment for driver's cab Equipment for passenger use High-voltage switchgear High-voltage heaters High-voltage roof equipment Equipment for electric brakes Design and engineering of train electrics to customer requirements F89/Dateiname: I:\f0 (B)\f0 (07-07-).indd/0 ingermany Printed We reserve the right to make technical alterations without prior notice. For updated product information visit www.schaltbau-gmbh.com