Mobile Crushing and Screening Features and Benefits QH330. Features & Benefits. Sandvik Mining and Construction

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Transcription:

Mobile Crushing and Screening Features and Benefits QH330 Features & Benefits

Mobile Crushing and Screening Features and Benefits

Hopper & Feed Conveyor

Hopper Doors Heavy duty hopper sides Box section reinforced for arduous working conditions 5m³ hopper capacity Hopper length 2450mm Hopper width 2500mm

Feed Hopper Impact spider protects the belt by breaking the fall of the feed material Spreader plates evenly spreads the material across the belt The feed conveyor lifts up hydraulically into working position This enables for a quick set up time of the machine

Metal Detector Eriez metal detector fitted as standard Stops the feed conveyor when steel passes over the feed conveyor Protects the cone from ferrous tramp metal

Greasing and Maintenance Remote Greasing lines for the feed conveyor bearings Located in 1 place for ease of greasing Tail drum access door Easy to reach tensioners

Cone Crusher

CH430 Cone Crusher CH430 Cone Crusher which is a tried and tested design of strength and reliability Maximum feed size of up to 185mm depending on liner option Minimum C/S/S (close side setting) down to 10mm depending on application and liner option Unique 360 rpm crusher speed at the eccentric Achieving approximately 6 crushing cycles per second

Cone Animation

CH430 Cone Crusher Spider Bearing Crusher Liners Top Shell Main Shaft Bottom Shell Dust Seal Ring Eccentric Assembly Pinion Shaft Step Washer Assembly Hydro Set Piston Setting Sensor

Maintenance Service from above Sacrificial parts Easy removal of top shell Cartridge type Drive housing Inspections hatches

Features and Benfits Feed Distribution Plate Mounted on top of the spider is a distribution plate This spreads the feed material around the cone crusher thus stopping feed segregation Prevents material bridging over the spider arms Hardox lined feed chute to guide material into the cone

Cone Access Around the cone are access doors These give maintenance access to the cone arm shields As on sticky material the arm shields should be checked/cleaned daily

Pressurised Cone Pressurised cone stops dust ingression into the cone bearings It does this by pumping air into the mainframe which is then forced out through the dust seal below the cone head This prolongs the bearing life All done by a 24 volt air pump with easy change filter

Cone Pressure System

Crusher Drive The Cone crusher is hydrostatically driven by a large Sauer Danfoss Motor mounted on to the crushers mainframe Short V belts eliminating belt slip and flapping Quick easy belt tensioning no need for moving the engine

Cone Supports The crusher is mounted independently from the chassis on a live frame The live frame is mounted on anti vibration mounts These absorb the crushing vibrations and stops any strain travelling thought the main chassis. The drive motor is also mounted to the live frame there for the drive belts and motor all move with the crusher Thus reducing the possibility of the drive belt jumping off during running and start up

Gap Setting Gap setting is done at the push of a button on the main control panel Quick on the fly adjustment of the C/S/S The whole cone and shaft assembly raises and lowers when changing the gap setting.

Concave Liner Profiles There are 6 liner options available for the CH430 cone 8 different throws varying from 16-36mm. As standard the crusher comes with EC MC MF EC @ 25mm Throw or MC @ 32mm Throw Making this one of the most versatile cone on the market today Able to suit any application C M F

Cone Hydroset and Lubrication The hydroset & Lube tanks are located an the rear of the machine under the feed conveyor Easy access for maintenance Filter and drive motor location Hydroset Oil Tank Cone Lubrication Tank

Level Monitoring Automatic feeder on/off control Control via the level sensor mounted over the crushing chamber Ensures a choke feed

Plant Conveyor

Dust Suppression Dust suppression environmentally friendly feature fitted as standard Dust suppression located At the top of the product conveyor as the material leaves the plant The product conveyor is 1000mm wide

Product Conveyor The conveyor can be lowered down hydraulically for any maintenance under the cone crusher Directly below the Cone crusher discharge the conveyor has impact bars which take the load of crushed material impacting the belt. These impact bar prolong the life of the belt by absorbing the force from the stone landing & reduces belt punctures.

Power Pack & Controls

Engine The QH330 (1080) is powered by a Caterpillar C13 Acert Tier 3 engine developing 440 HP (328KW) @ 1900 rpm. The engine compiles with all current emission laws The average fuel consumption is approximately 40-55 L/H Easy access for maintenance via three canopy doors

Hydraulic Tank 700 litre hydraulic tank Multi stage filtration system to ensure all debris is removed on every cycle Filters located at the top of the unit for easy of maintenance Temperature transducer for over temperatures of the hydraulic oil

Hydraulic Components Direct driven tandem high power and torque Sauer Danfoss variable displacement hydraulic pumps Powering the Crusher & Track Drives

Control Panels Full colour display Screen Simple user friendly push button control panel layout Each function is clearly marked for easy of use The control panel and all of the hydraulic solenoids are powered by a 24 volts system Full engine monitoring using the CAT J1939 Cable. All engine parameters show on one full colour display screen

Fuel Tank 900 litre Diesel Tank Mounted under the power pack Optical diesel level gauge Heavy duty industrial size lockable filler cap

Tracks

Tracks Hydraulically driven crawler track mounted for full site mobility. The full power of the engine is available for driving the tracks when needed. Length of 3850mm (12-7 ). 500 mm Wide track Shoe Track Shoe Width 500mm (20 ). Speed 1Km/h

Radio Control Tracking is possibly by either Wireless Radio Controller Wired Umbilical Proportionally controlled Variable speed for ease loading and on site mobility Spare battery and on plant charger Radio Controller Battery Charger Umbilical Controller

Transport Dimensions

Working Dimensions

Sound Levels 3 Metre (9'9") Radius 96dB 2 Metre (6'6") Radius 99dB 1 Metre (3'3") Radius 112dB 88dB 92dB 96dB 94dB 90dB 86dB

Options Summary Standard Options Metal detector Sandvik Cone Crusher Cat C13 440HP Engine Dust Suppression Lighting Mast Tracks Available Options Hopper Hardox Liner Plates Back & Sides Remote Diesel Pump Central Auto Lube Water Pump Arctic Package -20 C Arctic Package -30 C Tropical Package Canvas Covers