HIGH-TRO-REEL (Tension Type)

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HIGH-TRO-REEL (Tension ) Multi-Lead Indoor Use Insulated Trolleys Please follow the safety precautions on pages 2 and 3. 37

recommended power supply system for hoists and cranes. Installed using tension applied to both ends of the unit. Reduces installation space to one-third. Use of a multiple-lead system eliminates the need to provide space between leads as required in conventional insulated trolleys. This results in a space saving of 66% over the Tro-Reel insulated trolley. High-Tro-Reel Reduces installation time. Processes from unpacking to on-site cutting, setup, mounting onto the hangers and tension application can all be handled with the unit. Its unique configuration eliminates the need for straightening and other adjustments after installation. This reduces installation time compared to conventional insulated trolleys. 50 meter jointless installation. High-Tro-Reel coils are long, so there is no need for joints in installations up to. Using joiners can make even lines longer than easy to install. With 60 and 90 units, joiners can supply power from anywhere on the line. Joiner cover Terminal screw (M6) Lock screw Tro-Reel 00 00 Joiner body 60/90 High- Tro-Reel unit Crimp-on terminal Terminal plate Conductor Hex key wrench (for M6) Perfect for powering hoists and cranes. and 5P types are ideal for hoists and cranes requiring multiple lead wiring (including control leads) in a confined space. Dependable power collection during travel. Since the collector arms maintain stable contact pressure, there is less chance for the collectors to become separated from wires due to vibration or swinging. 38

HIGH-TRO-REEL (Tension ) 60/90 High-Tro-Reel units (for indoor use only),, 5P; 600V; 60, 90 Conductor materials 60: Steel (8mm 2 ) + Copper (mm 2 ), 90: Copper (28mm 2 ) Insulating sheath material Rigid PVC (heat resistance: 75 C) Orange (hazard color), Munsell 2.5YR6/3 Cross-section 60 4 4 90 4 4 60 90 4 4 4 5P60 96 4 4 60 90 50/0 High-Tro-Reel units (for indoor use and machine interior use only), ; 600V; 50, 0 Conductor material 50/0: Copper (44mm 2 ) Insulating sheath materials 50: Rigid PVC (heat resistance: 75 C) 0: Rigid PVC (heat resistance: 95 C) Orange (hazard color), Munsell 2.5YR6/3 50 5 0 5 50 5 4 4 4 0 5 4 4 5P90 96 4 5P(DH57) 4 DH5 DH53 DH55 DH52 DH54 DH56 DH57 DH58 DH59 600V 60 600V 60 5P 600V 60 0m 0m 0m 0.2 30.5 50.9 3.8 4.5 69. 7. 5.3 85.4 DH579 DH5793 DH5795 DH5792 DH5794 DH5796 DH5797 DH5798 DH5799 600V 90 600V 90 5P 600V 90 0m 0m 0m 0.6 3.7 52.8 4.2 42.6 7.0 7.9 53.6 89.3 Cross-section (DH5752) 50 DH575 DH5753 DH5755 DH5752 DH5754 DH57 600V 50 600V 50 0m 0m 5.2 45.5 75.8.4 6. 0.8 0 DH573 DH5733 DH5735 DH5732 DH5734 DH5736 600V 0 600V 0 0m 0m 5.2 45.5 75.8.2 60.5 00.8 39

Unit:mm End tention in sulator ttached to both ends of the High-Tro-Reel unit to absorb expansion and contraction due to temperature fluctuations. For 60, 90, 50, and 0. Note: Can be used with lines 00m or less in length. For 60, 90, 50 and 0. For 60, 90, 50 and 0. For 60, 90, 50 and 0. fter setting the High-Tro-Reel unit, the terminal, and the terminal plate in the end tension insulator. The terminal plate and the terminal where fixed bolt M6 2 was tightened with the specified torque cannot be used again. Don't use them again. Please in quire of store purchased when the terminal and the terminal plate are necessary. (DH57032) (DH57034) (DH5732) For 60, 90, 50 and 0. For 60, 90, 50 and 0. For 60, 90, 50 and 0. 5P 40 60 90 0 30 Drawing shows a end tention insulator with feed-in terminal. DH57032 For.8 DH57042 For 2. DH57052 For 5P 2.4 DH57034 For.8 DH57044 For 2. DH57054 For 5P 2.4 Without feed-in terminal DH5732 For.7 DH5742 For 2.0 DH5752 For 5P 2.3 End tension insulator for lateral movement Tension insulator for use in short-distance line internal wiring such as in cranes. Since the end tension insulator comes equipped with inward-facing springs for tension application, the High-Tro-Reel provides the most effective use of factory space. For installation procedures, please refer to the specialized installation manual. For 60, 90, 50 and 0. For 60, 90, 50 and 0. For 60, 90, 50 and 0. fter setting the High-Tro-Reel unit, the terminal, and the terminal plate in the end tension insulator. The terminal plate and the terminal where fixed bolt M6 2 was tightened with the specified torque cannot be used again. Don't use them again. Please in quire of store purchased when the terminal and the terminal plate are necessary. (DH57033) (DH57035) (DH5733) For 60, 90, 50 and 0. For 60, 90, 50 and 0. For 60, 90, 50 and 0. Drawing shows a end tention insulator. 5P 40 60 90 0 30 DH57033 For.5 DH57043 For.8 DH57053 For 5P.8 DH57035 For.5 DH57045 For.8 DH57055 For 5P.8 Without feed-in terminal DH5733 For.4 DH5743 For.7 DH5753 For 5P.7 40

HIGH-TRO-REEL(Tension ) Joiner Used to connect High-Tro-Reel units. Can also supply power from anywhere on the line (60 and 90 types). For 60 and 90 Without feed-in terminal For 50 and 0 Center feed-in joiner Used to feed power from anywhere on the line and connect the High-Tro-Reel units (50 and 0 types). For 50 and 0. 5 345 0 83 7 3 38 62 46 5P 70 90 0 62 82 02 (DH5724K) (DH5727K) DH5723 DH5724K DH57 DH5726 DH5727K For, 60/90 For, 60/90 For 5P, 60/90 For, 50/0 For, 50/0 600V 90 600V 90 5P 600V 90 600V 0 600V 0 0.8 0.3 0.37 0. 0.26 0 0 0 Drawing shows a joiner. (DH5727) DH5726 DH5727 For, 50/0 For, 50/0.9 2.2 Drawing shows a center feed-in joiner. Hanger Used to feed power from anywhere on the line and connect the High-Tro-Reel units (50 and 0 types). For and For 5P 60 6.5mm hole 40 M0 C 40 04 2 5P (DH5775) 2.5 8 96 DH5773K DH5774K DH5775 For For For 5P 0.06 0.07 0.08 0 0 00 50 50 Drawing shows and 5P hangers. and types are not equipped with a φ 6.5mm hole. C 64 72 84 92 4

HIGH-TRO-REEL(Tension ) Unit:mm Collector arm ttached to the moving equipment and used to supply power from the High- Tro-Reel unit to the equipment. Collector arms can be linked together and used in tandem configuration when it is critical that the collectors are not separated from the wires. Single type 30 60 00 55 70 95 Crimp-on terminal 3.5-5S 8-6 4-6 (DH5744K2) collector arm (for horizontal use) must be used when the unit is installed horizontally. 270 DH5743K2 DH5744K2 DH5745K2 DH5746K2 DH5747K2 DH5748K2 DH574K2 DH5742K2 600V 30 600V 30 5P 600V 30 600V 60 600V 60 5P 600V 60 600V 00 600V 00 0.67 0.98.08 0.8.6.32.06.4 90 72 46 3.5-5S 23 48 Drawing shows collector arm. 7 Collector arm support parts for transverese pplicate for 30, 60, and 00 collector arms. When installing a collector arm horizontally, mounted collector arm support parts for transverse on base of the collector arm as shown. Installation DH5249 0.66 24 Collector (replacement parts) The number of collectors in a set conforms to the number of poles. Replace collectors when they wear down to the replacement indication line (approx. 5,000km). Replacement line 5 (DH5783K) DH5783K DH5784K DH5785K DH5786K DH5787K DH5788K DH578K2 DH5782K2 600V 30 600V 30 5P 600V 30 600V 60 600V 60 5P 600V 60 600V 00 600V 00 30 30 0 30 60 00 500 Crimp-on terminal 55 70 95 85 00 3.5-5S 8-6 4-6 42