Drive electronics pq11

Drive Electronics pq 11 Plug-in type amplifier for proportional valves Output current for solenoids: 0... 1000 ma or 0... 2400 ma Catalog Register A17, P17, H17 Publication 7502961.06.11.96 Description Design The electronic plug-in type amplifier pq 11 is used to control proportional pressure and directional control valves. It is mounted directly on the proportional solenoid and secured by means of a screw. Function The amplifier supplies a direct current for the control of the proportional solenoid. This current is proportional to the set point at the amplifier input. In conjunction with a proportional valve, this allows a pressure or a flow to be set to any desired value. Accessories include set point adjusters. Features lcontrol of one solenoid lmounts directly on valve body lstandard voltage and current signals for set point inputs lcontrol from computer also possible limpressed solenoid current, thus no change in the controlled variable due to environmental influences (e.g. temperatures and mains fluctuations) lplug-in type connection for proportional solenoid with contact arrangement to DIN 43650, Type A or B. Infinitely adjustable between 0... 270 lsupply via connector to DIN 43651 or cable, 2 m long Parameters General parameters Designation Symbol Drive electronics pq11 Drive Electronics pq 11 0660689.0000 Design Plug-in type 5980081.0000 amplifier with constant-current regulator Degree of protection IP 65 (plugged in and mounted) 5980082.0000 Mounting position Optional Ambient temperature range ϑu [ C] 20... +50 Weight [kg] 0.18 Connection Cable 6 x 0.5mm 2 + PE 2 m long, screened Alternatively: 6-pin + PE connector to DIN 43651 IMI Norgren-Herion Fluidtronic GmbH & Co. KG, D-70731 Fellbach Stuttgarter Straße 120, D-70736 Fellbach Tel.: +49 (0)7 11 / 52 09-0 Fax: +49 (0)7 11 / 52 09-6 14

Parameters Electrical parameters Supply with residual ripple 10% (UB) [VDC] 18... 32 Version (see Type survey, Page 3) 0... 1000 ma 0... 2400 ma Output current for solenoid [ma] 0.. 400 0... 800 0... 1000 0... 1600 0... 2400 Current consumption Plug-in type amplifier [ma] 400 700 800 1400 2200 Solenoid resistance R20 [Ω] 2.5... 28 2.5... 14 2.5... 11 2.5... 7 2.5... 4,5 Output for supply of set point adjusters 15V, 3mA Zero point adjustment (selectable via jumper) Zero point shift (offset) at set point w = 0 or: [% IAmax.] 0... 30 Zero point jump with set point w 2% [% IAmax.] 0... 30 Drive limitation [% IAmax.] 10... 100 Superimposed dither (amplitude) [% IAmax.] 0... 30 Dither frequency (internally selectable) [Hz] 40/80 Ramp shaper Adjustment time (selectable via jumper) Valid for rising or falling ramp Ramp off: Ramp on: Set point w (selectable via jumper) Voltage input Set point UE Input resistance Ri Current input: Set point IE Set point IE Input resistance Ri [ms] approx. [s] [V] [Ω] [ma] [ma] [Ω] < 2 2) 0.18... 18 2) 0... 10 > 330k 0... 20 4... 20 < 135 Elektromagnetische Verträglichkeit Störfestigkeit Einstrahlung nach EN 50140 und 50141 Burst nach DIN 50082 Teil 2 IEC 801-4 selectable via jumper 2) with jump-like change of set point w = 100% 2 7502961.06.11.96

Block diagram / Amplifier pq 11 Solenoid current selection 0... 1000 ma 0... 2400 ma IA max. IA max. A 400 ma A 1600 ma B 800 ma C 2400 ma C 1000 ma Type survey (standard units) Design Output currents [ma] Solenoid connection Contact arrangement to DIN 43650 Form A (wide) Form B (narrow) Type of connection Cable, 2 m long Connection diagram Connector to DIN 43651 No. No. Dimensional drawing Cat. No. 0... 2400 ma 0... 1600 / 2400 02 02 5980081 2) 01 01 5980085 0... 1000 ma 0... 400 / 800 / 02 02 5980082 2) 1000 01 01 5980086 02 02 5980083 2) 01 01 5980087 0... 2400 ma 0... 1600 / 2400 02 02 5980118 01 01 5980119 internally switchable 2) Cable plug to be ordered separately (Cat. No. 0660689) Dimensional drawings [mm] 01 Version with cable 02 Version with connector to DIN 43651 7502961.06.11.96 3

Connection diagram 01 Version with cable 02 Version with connector to DIN 43651 Recommended fuse: M 1.0 A for amplifier 5980082, 5980083, 5980086 and 5980087 M 2.5 A for amplifier 5980081 and 5980085 2) For allocation, see table on Page 8, Item 3.4. Measurement at connection 2 3) Screen connection: Setpoint of 0 V. 4 7502961.06.11.96

Definitions Drive limitation Trimming potentiometer E "A B" (p/q) If the customer-specific working range represents only part of the valve adjustment range, the trimming potentiometer "A B" can be used to match the working range to the full set point signal from 0 to 100%. This provides the possibility of assigning a defined pressure or a defined flow volume to the end point in order to obtain greater resolution. Zero point Adjustment: Trimming potentiometer D1 "NUL" Preselection: Jumper D2 (for instructions to this see Page 7) Fig. 1 Zero-shift (Fig. (Jumper D2 to position "OFS" = offset) Via the trimming potentiometer "NUL the solenoid current can be increased. This provides the possibility of assigning a defined pressure or defined flow volume to the start point (set point = 0) Zero-step function (Fig. 2) (Jumper D2 to position "SPR" = jump) By means of the zero-step function, valve overlapping can be eliminated. As soon as the setpoint adjustment is exceeded by more than 2% the solenoid current is raised corresponding to the adjustment of the trimming potentiometer "NUL". This way it is assured that with set point = 0 the solenoid current is 0 ma. Ramp shaper (Fig. 3) Trimming potentiometer F2 "RMP" The ramp module provides a ramp-like change of the solenoid current if the set point changes abruptly. The final value of the solenoid current thereby corresponds to the set point. The adjustment time between two working points can be adjusted, measured with a set point change of 100%. By means of jumper F1 the ramp shaper can be disconnected. Fig. 2 Dither amplitude Trimming potentiometer C2 "OSZ" In order to improve the hysteresis characteristics in a valve, static friction on the valve piston must be avoided. This is achieved by superimposing a dither signal on the valve current. Via the trimming potentiometer "OSZ" the amplitude of the superimposed current can be adjusted within the range of 0 to 30% of the rated current. Optimum setting is achieved when small changes in the set point are registered on the final control element. The minimum dither amplitude possible should be used at all times. Fig. 3 7502961.06.11.96 5

Adjusters, jumpers and check points Trimming potentiometer Designation Range adjustment Direction of rotation on trimming potentiometer counterclockwise clockwise E Modulation limitation "A B" [ma] 10... 100% 100% D1 Zero-point "NUL" [%IA max.] 0... 30 0 F2 Ramp "RMP" approx. [s] 0.18... 18 18 C2 Superimposed dither "OSZ" [%IA max.] 0... 30 15 Basic setting, factory adjusted Switches and jumpers A Set point preselection Set point 0... 10 V 0... 20 ma 4... 20 ma Switch positions B Selection of solenoid current Type 0... 1000 ma 0... 2400 ma Output current range 0... 400 0... 800 0... 1000 0... 1600 0... 2400 [ma] Jumpers A B C A C Factory adjusted 6 7502961.06.11.96

C1 Superimposed dither Frequency [Hz] 40 80 Switch positions D2 Zero-point adjustment Jumper Zero-point shift Position "OFS" Zero jump Position "SPR" F1 Ramp shaper Jumper Ramp OFF Position "OFF" Ramp ON Position "ON" Factory adjusted Check points G Check points Mp1 = 0 V (reference potential) Mp2 = Set point Mp3 = Solenoid current 7502961.06.11.96 7

1. Installation and connecting instructions 1.1 Supply: 18... 32 VDC, excess voltage leads to amplifier defects. 1.2 The plug-in type amplifier should not be installed too close to a power relay. 1.3 The conductors to the external set point adjusters (drive) must be screened. The screening must be connected on one side to terminal 2. 2. Adjusting instructions (below order must be strictly adhered to). 2.1 Preselection of set point On switch A "UE/IE" Select switch position according to the given setpoint. 2.2 Selection of solenoid current On jumpers B "IA" Select jumper according to the required current value. 2.3 Dither 2.3.1 Dither frequency On switch C1 "f" / Select 40 or 80 Hz frequency via switch 2.3.2 Imposed dither (amplitude) On trimming potentiometer C2 "OSZ" For adjustment of the dither a setpoint 20% must be selected. Turn trimming potentiometer clockwise until the manipulated variable changes due to small changes on the setpoint adjuster. Make sure, however, always to select the smallest possible value. 2.4 Zero-point adjustment 2.4.1 Zero-point shift ("OFS") a) Switch jumper D2 to position "OFS" b) Adjust setpoint to zero c) Turn trimming potentiometer D1 "NUL" clockwise until the desired value of the flow volume or pressure has been reached with the setpoint adjusted to zero. 2.4.2 Zero-point jump a) Switch jumper D2 to position "OFS" b) Adjust setpoint to zero c) Turn trimming potentiometer D1 "NUL" clockwise until the valve opens. Then turn it anticlockwise until the valve has closed again. d) Switch jumper D2 to position "SPR" 2.5 Drive limitation Trimming potentiometer E "AB" a) Turn trimming potentiometer E "AB" approx. 12 counterclockwise b) Adjust set point to max. value c) Turn trimming potentiometer E "AB" clockwise until the desired value of the flow volume or pressure has been reached. 2.6 Ramp shaper 2.6.1 Ramp off Switch jumper F1 to position "OFF" 2.6.2 Ramp on a) Switch jumper F1 to position "ON" b) Set trimming potentiometer F2 "RMP" to the longest adjusting time by turning it clockwise. c) By turning the trimming potentiometer F2 anticlockwise set the adjusting time so that the desired transient response is achieved when the set point is changed. 3. Trouble shooting 3.1 Measure the amplifier supply voltage (+18... 32 V) between terminals 5 and 1, if necessary, check the supply cable and the fuse in this. 3.2 Measure the internal amplifier operating voltage (+15 V) between terminals 4 and 1. 3.3 Measure the set point input signal between check points Mp2 and Mp1 Measuring values according to table. Check point Check point Mp1 = 0 V (reference potential) Check point Mp2 = Set point Definition Set point Measured value (measured against Mp 0... 10 V 0... 10 V 0... 20 ma 0... 2 V 4... 20 ma 0.4... 2 V 3.4 Measuring the solenoid current The solenoid current can be measured by means of a voltmeter. Check point Mp3 (solenoid current). Measure UMp3 = f (I solenoid) for measurement of solenoid current by means of a voltmeter with Ri 1 MΩ. For assignment, see table. Definition U = f (ISolenoid) Type Assignment Measured value (measured against Mp 0... 1000 ma 1 mv corresp. to 3 ma 0... 325 mv 0... 2400 ma 1 mv corresp. to 10 ma 0... 240 mv Measure between check points Mp3 and Mp1 and, in the case of a plug-in type amplifier, also between plug pins 2 and 6. With setpoint = 0, the solenoid current must be 0 ma (measurement 0 mv). The trimming potentiometer for zero-point lift "NUL" must be set to zero (left-hand stop). Important: The solenoid current can be measured only when the amplifier on the solenoid is plugged in. 8 7502961.06.11.96

Accessories for amplifier pq 11 Designation Specification Cat. No. Publication Set point adjuster SE 01 Angle of rotation 270 Set point adjuster SE 02 Angle of rotation 360 Set point adjuster SE 03 Digital Set point adjuster SE 13 Transformer TR 21 Transformer TR 22 Plug connector for amplifiers 5980081, 5980082, 5980083 and 5980114 Set point switch SU 01 For pressure and flow volume For pressure and flow volume For pressure and flow volume For pressure and flow volume Output 0... 20 ma Output 4... 20 ma 115/230 VAC 24 VDC, 3.0 A 380 VAC 24 VDC, 6.0 A 6-pin + PE DIN 43651 2 internal set points 5998534 7501675 5998536 7501782 5998647 7501783 7502504 5998774 5998775 5998609 7501789 5998611 0660689 5998737 7502595 Possible only with plug-in type version 7502961.06.11.96 9