Drive Technology \ Drive Automation \ System Integration \ s Industrial Gear Unit Operation and process reliability powerful and comprehensive SERVICE CDS The modular service concept
2 Industrial Gear Unit 3 Industrial Gear Unit Our CDS service portfolio is also available for industrial gear units, so why not take advantage of the comprehensive technical expertise of a global player to ensure reliability for your operation and processes worldwide. Our specialists will be glad to provide assistance from startup all the way to upgrading even for gear units that were not manufactured by SEW-EURODRIVE. You also have the choice between service on-site (available on request) or at an SEW-EURODRIVE location. Your advantages: Complete service from one source also for industrial gear units Our delivery and repair program also comprises couplings, oil coolers, sensors and motors Complete individual drive solutions to meet your requirements Prevention of unscheduled downtimes and standstills in operation Repair and overhaul, even for gear units that were not manufactured by SEW-EURODRIVE High spare parts availability Cost and time savings thanks to professional repairs, overhaul and modification Professional service equipment at the service locations as well as in the service van Startup Installation and laser adjustment of drives Startup support tailored to your needs Initial oil fill Production guidance/monitoring Inspection and maintenance Preparation of an inspection and maintenance plan Inspections also available on site Condition monitoring consulting and installation Scope inspection for gear unit diagnostics Oil management: Initial filling, oil change after run-in period, complete oil service (change, refill, waste disposal) Oil quality analysis Repair Repair by exchanging the defective and affected parts Complete overhaul Reworking on all housings and shafts Production of gearing components and shafts to template/ drawing Retrofit Replacement of existing components (gear units, motors, couplings etc.) Performance of adjustment measures Energy efficiency aspects taken into account Exact reproduction of your components Industrial Gear Unit is a component of the modular CDS system from SEW-EURODRIVE. Green light for your production.
4 Industrial Gear Unit 5 Startup Inspection and Maintenance Smooth and cost-efficient startup The service experts at SEW-EURODRIVE offer fast and cost-efficient startup support. Take advantage of the comprehensive expertise and competency available with the drive technology of SEW-EURODRIVE also for industrial gear units. Drive availability long lasting and predictable We will support you with your maintenance strategy and give you advice on how to optimize your maintenance. Whether at intervals specified by you or on short notice: We constantly strive for keeping downtimes to an absolute minimum, so that your current costs can be reduced in the medium and long term. Checking the installation of the drive components Production guidance/monitoring Installation and laser adjustment of drives Oil quality analysis If determined necessary by the oil analysis test, oil is changed and waste oil is disposed of in an environmentally responsible manner Noise control to detect early signs of damage Condition report for each drive Checking of mount-on components Alignment and recalibration Scope inspection for gear unit diagnostics Scope inspection for gear unit diagnostics
6 Industrial Gear Unit 7 Repair Manufacturer s competence reliable and accurate Benefit from the optimal service for repairing and overhauling individual systems: The repair service of SEW-EURODRIVE. The experts at SEW-EURODRIVE always fulfill the latest standards in drive technology. Maintenance by exchanging defective and affected parts Complete overhauls Cleaning of all drive components Condition-oriented determination, acquisition and production of required parts Professional assembly and implementation of test runs Post-processing of drive bearing bores on gear units with bushings Recalculation of the gearing geometry and adjustment Touch up or renewal of the painting and adjustment according to customer requirements (outer and inner coating) Express Assembly for SEW products Post-processing of drive bearing bores with bushings Before After
8 Industrial Gear Unit 9 Retrofit New components productive and efficient Systems designed using state-of-the-art technology create the basis for optimum productivity. The integration of current SEW-EURODRIVE drive engineering allows you to optimize existing systems in terms of availability and process reliability. New drive systems save energy, increase productivity and ensure system availability and new technologies extend the functionality of your system. This way, an investment in a modernization can pay off quite quickly. Replacement of your drive components with SEW-EURODRIVE products incl. modified designs and adaptations Energy efficiency aspects factored in Customization of the components to your requirements (cooling systems, brake/coupling units, etc.) Exact reproduction of your components (e.g. welded steel construction) from dimensioning to design and production through to assembly for 100% compatibility in your systems. There is no need for special adjustment measures. Examples of retrofitting measures Examples of retrofitting measures Retrofitting of drive components on a type X4FS180/B helical gear unit Adjustment: installation of an adapter plate and coupling Retrofitting of drive components on a type X3KS270/HU/B industrial gear unit Adjustment: installation of an adapter plate, modification to the alignment rotated 180 in order to make maintenance easier and for purposes of standardization. Before After Before After
10 Industrial Gear Unit 11 CDS Complete Drive The modular service concept The individual and combinable CDS system modules always provide exactly the service you need for your drive technology no matter when and where you need it. Simply select the specific modules to obtain a tailor-made CDS service package. In this way, you always have the right solution to avoid downtimes and reduce malfunctions to a minimum. A Green light for your production. 24h Hotline Installation Consulting Startup Application Programming Inspection and Maintenance Repair Spare Parts Express Assembly Industrial Gear Unit Pick-up and Delivery Retrofit Condition Monitoring CDM Maintenance Management Training
Drive Technology \ Drive Automation \ System Integration \ s 24h Hotline 0800 SEWHELP 0800 7394357 App: CDS This app provides you with a comprehensive overview of our entire service portfolio, which presently comprises 14 system modules. The app also shows you the nearest Drive Technology Center, Drive Center and Competence Center. 2122 0190 / 0215 DTC Nord (Garbsen) DC Berlin DTC West (Langenfeld) DTC Ost (Meerane) DC Saarland DC Ludwigshafen DC Würzburg SC Mechanik/Mechatronik (Graben-Neudorf) SC Elektronik (Bruchsal) Drive Technology Center (DTC) Drive Center (DC) Competence Center (SC) DC Ulm DTC Süd (Kirchheim) Competence Center Mechanik/Mechatronik Ernst-Blickle-Straße 1 76676 Graben-Neudorf Tel. +49 7251 75-1710 Fax +49 7251 75-1711 scc-mechanik@sew-eurodrive.de Competence Center Elektronik Ernst-Blickle-Straße 42 76646 Bruchsal Tel. +49 7251 75-1780 Fax +49 7251 75-1769 scc-elektronik@sew-eurodrive.de Drive Technology Center Nord (DTC Nord) Alte Ricklinger Straße 40-42 30823 Garbsen (near Hanover) Tel. +49 5137 8798-30 Fax +49 5137 8798-55 dtc-nord@sew-eurodrive.de Drive Technology Center Ost (DTC Ost) Dänkritzer Weg 1 08393 Meerane (near Zwickau) Tel. +49 3764 7606-0 Fax +49 3764 7606-30 dtc-ost@sew-eurodrive.de Drive Technology Center Süd (DTC Süd) Domagkstraße 5 85551 Kirchheim (near Munich) Tel. +49 89 909552-10 Fax +49 89 909552-50 dtc-sued@sew-eurodrive.de Drive Technology Center West (DTC West) Siemensstraße 1 40764 Langenfeld (near Düsseldorf) Tel. +49 2173 8507-30 Fax +49 2173 8507-55 dtc-west@sew-eurodrive.de Drive Center Berlin (DC Berlin) Alexander-Meißner-Str. 44 12526 Berlin Tel. +49 30 6331131-30 Fax +49 30 6331131-36 dc-berlin@sew-eurodrive.de Drive Center Ludwigshafen (DC Ludwigshafen) c/o BASF SE Gebäude W130 Raum 101 67056 Ludwigshafen Tel. +49 7251 75-3759 Fax +49 7251 75-503759 dc-ludwigshafen@sew-eurodrive.de Drive Center Saarland (DC Saarland) Gottlieb-Daimler-Straße 4 66773 Schwalbach (Saar) Tel. +49 6831 48946-10 Fax +49 6831 48946-13 dc-saarland@sew-eurodrive.de Drive Center Ulm (DC Ulm) Dieselstraße 18 89160 Dornstadt Tel. +49 7348 9885-0 Fax +49 7348 9885-90 dc-ulm@sew-eurodrive.de Drive Center Würzburg (DC Würzburg) Nürnberger Straße 118 97076 Würzburg-Lengfeld Tel. +49 931 27886-60 Fax +49 931 27886-66 dc-wuerzburg@sew-eurodrive.de SEW-EURODRIVE GmbH & Co KG P. O. Box 30 23 76642 Bruchsal/Germany Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com i www.sew-eurodrive.de