CROSSFIRE JSF Parts Catalogue
Parts Catalogue F
JSF0ATV ENGINE - PARTS LIST
Compilation The parts catalog for the parts of F engine, it is edited by the ow of he installation of the engine as the reference for the parts ordering of customers. Searching for the name, number or assembling relationship of parts, according to the shape in the illustrations, you can know the name, number, status whether the maintenance ( "Y" is yes, "N" for No), weight, attributes (part material): Metal-metal (alloy steel), Aluminium-Aluminium, Rubber-Rubber, Plastic-Plastic, Asbestosasbestos, Notes (the location of parts installed and so on). Index is composed by numbers and drawing numbers, the piece number is arranged by the line like A, B, C, D... ID numbers can be found According to its piece numbers. Warm Tip: The graphics in this atlas for reference only, and all kind prevail. Spare parts change without any notice else.
. clinder assembly 3 4 7 6 8 9 4 3 4 4 6 7 7 8 3 0 0 9 9 6 8
. clinder assembly No. Part code Part Name Amount Y/N Maintenance FG-0000-0 Cylinder head gasket combinations Y 0.039 Metal Weight Property Notes BQ/JR YP96-4 6-00 Pin 4 Y 0.0 Metal 3 FG-0000-0 Pin Y 0.0 Metal 4 FG-00603-0 SEAL Y 0.00 Rubber BGB/T 70.-M8 4- Hexagon socket head cap screws Y 0.0 Metal 6 GB848-8 Washer 8 Y 0.00 Metal 7 FG-0000-0 Cylinder Block Combination Y.8 Aluminium 8 FG-0060-0 O-ring Y 0.00 Rubber 9 FG-0080-0 Cylinder Block Gasket Y 0.008 Metal 0 FG-000-0 Cylinder head combinations Y 3.4 Aluminium BGB/T 70.-M6 8- Hexagon socket head cap screws Y 0.00 Metal FG-00604-0 Absorber 8 Y 0.00 Plastic 3 FG-000-0 Under the valve cover Y 0.08 Aluminium 4 FG-0060-0 O-ring Y 0.00 Rubber D8RTC Spark Y 0.04 6 ZA-00404-0 Washers 4 Y 0.00 Metal 7 ZA-0000-0 Cap-shaped nut 4 Y 0.009 Metal 8 FB-0040-0 Washers Y 0.00 Metal 9 BQ/JR YP80-M6 0-6 Bolt Y 0.004 Metal 0 BQ/JR YP8-M6 - Screw Y 0.003 Metal FG-000-0 On the valve cover Y 0.0 Aluminium BQ/JR YP8-M6 0- Screw Y 0.004 Metal 3 BGB/T 70.-M6 - Hexagon socket head cap screws Y 0.006 Metal 4 FG-0060-0 O-ring Y 0.003 Rubber 3 3
. clinder assembly 3 4 7 6 8 9 4 3 4 4 6 7 7 8 3 0 0 9 9 6 8 4 4
. clinder assembly No. Part code Part Name Amount Y/N Maintenance FG-0000-0 Block oil pan combination Y 0.06 Metal Weight Property Notes 6 FG-0060-0 O-ring Y 0.003 Rubber 7 FG-03000-0 Sprocket cover room combination Y 0.303 Aluminium 8 FG-00606-0 Pipe Y 0.0 Rubber 9 FG-0070-0 Clamp Y 0.00 Metal
-. valve train 0 7 6 3 4 9 8 3 4 6 7 6 6
-. valve train No. Part code Part Name Amount Y/N Maintenance BGB/T 76-60-Z Deep Groove Ball Bearings Y 0.04 Metal Weight Property Notes FG-0000-0 Drive Pins Y 0.00 Metal 3 FG-0040-0 Timing Sprocket Y 0.084 Metal 4 FG-40000-0 Under the guide plate assembly Y 0.0 Plastic FG-30000-0 Timing Chain Y 0.4 Metal 6 FG-0000-0 On the guide plate assembly Y 0.09 Plastic 7 BQ/JR YP80-M6 4-6 Bolt Y 0.00 Metal 8 BGB/T 786-M0. -3 Hexagon head bolt Y 0.0 Metal 9 FG-0040-0 Washers Y 0.006 Metal 0 FG-00-0 Camshaft Valve Y 0.38 Metal BGB/T 76-600-RS/C3 Deep Groove Ball Bearings Y 0.0 Metal BQ/JR YP80-M6-6 Bolt Y 0.006 Metal 3 FG-0000-0 Chain Tensioner Y 0.089 4 FG-0080-0-F Tensioner Gasket Y 0.00 BGB/T 783-M6-3 Hexagon head bolt Y 0.003 Metal 6 FG-040-0 Stop plate Y 0.04 7 FG-0403-0 Platen Y 0.00 Metal 7 7
-. valve body 4 3 3 8 9 8 0 9 7 0 3 3 4 6 8 8
-. valve body No. Part code Part Name Amount Y/N Maintenance FG-08-0 Adjustment screw Y 0.00 Metal Weight Property Notes FG-08-0 Locking nut Y 0.003 Metal 3 FG-3000-0 Rocker Arm Y 0.04 Metal 4 FG-000-0 Rocker Shaft Y 0.039 Metal FG-060-0 O-ring Y 0.00 Rubber 6 FG-0303-0 Exhaust Y 0.049 Metal 7 FG-000-0 Rocker Shaft Y 0.0 Metal 8 FG-030-0 Cotter Y 0.00 Metal 9 FG-030-0 Valve spring cap Y 0.009 Metal 0 FG-000-0 Valve rod oil seal Y 0.00 Metal FG-070-0 Valve inner spring Y 0.06 Metal FG-070-0 Gas door spring Y 0.036 Metal 3 FG-040-0 Valve Spring Seat Y 0.006 Metal 4 FG-0304-0 Intake valve Y 0.04 Metal 9 9
3. crankshaft connecting rod assembly 4 3 8 0 9 3 4 3 9 0 3 8 6 4 6 7 7 8 0 0
3. crankshaft connecting rod assembly No. Part code Part Name Amount Y/N Maintenance FG-000-0 Piston Ring Y 0.003 Metal Weight Property Notes FG-000-0 Piston Ring Y 0.003 Metal 3 FG-00-0 Smears Y 0.00 Metal 4 FG-70-0 Liner spring Y 0.003 Metal FG-000-0 Oil Ring Portfolio Y 0.007 Metal 6 FG-00-0 Pistons Y 0.79 Aluminium 7 FG-0000-0 Piston pin Y 0.049 Metal 8 FG-0070-0 Circlip Y 0.00 Metal 9 FG-0000-0 SEAL Y 0.04 Metal 0 BGB/T 76-603 Deep Groove Ball Bearings Y 0.4 Metal FG-0040-0 Platen Y 0.098 Metal BGB/T 89.-M6 8-0 Screw 3 Y 0.00 Metal 3 FG-00303-0 Balance Shaft Drive Gear Y 0.7 Metal 4 BGB/T 76-6306/C4 Deep Groove Ball Bearings Y 0.8 Metal BGB/T099.-3 3 Half key Y 0.003 Metal 6 FG-0000-0 Crankshaft connecting rod assembly Y 3.8 Metal 7 FG-0000-0 Half key Y 0.008 Metal 8 BGB/T 76-6304 Deep Groove Ball Bearings Y 0.46 Metal 9 FG-0030-0 Balance Shaft Y 0.69 Metal 0 FG-00003-0 Flat Key Y 0.00 Metal FG-0000-0 Piston assembly Y 0.98 Aluminium GB894.-86 Circlip 6 Y 0.003 Metal 3 FG-0030-0 Balance Shaft Gear Y 0.3 Metal 4 FG-0040-0 Lock Washer Y 0.00 Metal
3. crankshaft connecting rod assembly 4 3 8 0 9 3 4 3 9 0 3 8 6 4 6 7 7 8
3. crankshaft connecting rod assembly No. Part code Part Name Amount Y/N Maintenance FG-008-0 Nut Y 0.08 Metal Weight Property Notes 3 3
4-. cabinet part (crank case) 3 3 4 3 8 3 3 3 3 4 8 6 9 0 3 7 4 3 3 4 4
4-. cabinet part (crank case) No. Part code Part Name Amount Y/N Maintenance BQ/JR YP8-M6 60- Small hexagon head ange bolts Y 0.0 Metal Weight Property Notes BQ/JR YP8-M6 8- Small hexagon head ange bolts Y 0.07 Metal 3 BQ/JR YP8-M6 30- Small hexagon head ange bolts 7 Y 0.007 Metal 4 BGB/T 70.-M6 60- Hexagon socket head cap screws Y 0.037 Metal BGB/T 70.-M6 3- Hexagon socket head cap screws Y 0.009 Metal 6 BQ/JR YP8-M6 60- Small hexagon head ange bolts Y 0.0 Metal 7 BQ/JR YP8-M6 7- Small hexagon head ange bolts Y 0.06 Metal 8 FG-3008-0 Stud 4 Y 0.063 Metal 9 BGB/T 893.-8-B8 Hole Spring Collar Y 0.00 Metal 0 FG-30000-0 Plug Y 0.0 Metal FG-30003-0 The Left Drive Cover Y 0.4 Aluminium F4-30000-0 The left crankcase assembly Y 3.74 Aluminium 3 FA-30000-0 Pin 0 4 Y 0.003 Metal 4 FG-30000-0 The Right Crancase Assembly Y.34 Aluminium
4-. cabinet part (about crankcase cover) 4 4 3 9 0 3 4 4 8 4 4 4 7 6 7 6 9 0 7 6 8 3 0 7 6 6
4-. cabinet part (about crankcase cover) No. Part code Part Name Amount Y/N Maintenance BQ/JR YP8-M6 40- Small hexagon head ange bolts 7 Y 0.009 Metal Weight Property Notes BQ/JR YP8-M6 30- Small hexagon head ange bolts Y 0.007 Metal 3 BQ/JR YP8-M6 80- Small hexagon head ange bolts Y 0.04 Metal 4 BQ/JR YP8-M6 70- Small hexagon head ange bolts Y 0.04 Metal BQ/JR YP8-M6 - Small hexagon head ange bolts Y 0.00 Metal 6 BQ/JR YP8-M6 60- Small hexagon head ange bolts Y 0.0 Metal 7 BQ/JR YP8-M6 0- Small hexagon head ange bolts Y 0.009 Metal 8 FG-340000-0 Right crankcase cover assembly Y. Aluminium 9 FG-300803-0-F Right crankcase cover gasket Y 0.009 Metal 0 FG-3000-0 Right Connection Box Y 0.8 Aluminium BQ/JR YP96-6-00 Pin 8 Y 0.003 Metal FG-30080-0-F Right Connection Box gasket Y 0.008 Metal 3 FG-3000-0 Left crankcase cover Y 0.79 Aluminium 4 ZA-30060-0 O-ring Y 0.00 Rubber FG-30080-0-F Left crankcase cover gasket Y 0.003 Metal 6 FG-008-0 Screw Y 0.03 Metal 7 FG-06000-0 Washers Y 0.003 Metal 8 F-0040-F Reverse Cable Installation Supporting Y 0.36 Metal 9 BGB/T 70.-M6 6- Screw Y 0.007 Metal 0 F07000-0 Washers Y 0.00 Metal FG-30000-0 Oil-foot Y 0.0 7 7
. clutch 6 7 8 3 4 9 0 3 6 4 7 9 0 3 4 37 9 30 3 3 33 34 3 7 8 6 8 36 38 8 8
. clutch No. Part code Part Name Amount Y/N Maintenance FG-4008-0 Locking nut Y 0.003 Metal Weight Property Notes BGB/T848-8-W Washers Y 0.00 Metal 3 FG-40060-0 O-ring Y 0.00 Rubber 4 FG-40083-0 Adjustment screw Y 0.0 Metal FG-4008-0 Connection pin Y 0.009 Metal 6 FG-40000-0 Bearing Block Y 0.0 Metal 7 BGB/T9-.6 6-W Cotter Pin Y 0.00 Metal 8 BGB/T 97.-8-W Flat washer Y 0.00 Metal 9 FG-40070-0 Compression Y 0.00 Metal 0 FG-403000-0 Control arm combination Y 0.07 Metal FG-40000-0 On the combination of cam plates Y 0.097 Metal FG-40000-0 Ball Rack Combination Y 0.07 Metal 3 FG-400404-0 Under the cam plate Y 0.06 Metal 4 FG-40000-0 Guide bar Y 0.07 Metal FG-40030-0 Clutch mandril Y 0.07 Metal 6 BGB/T 76-6000 Deep Groove Ball Bearings Y 0.07 Metal 7 FG-44000-0 Screw With Pad 4 Y 0.00 Metal 8 FG-44000-0 Main Clutch Carrier Assembly Y 0.906 Metal 9 FG-4040-0 Gland Y 0.07 Metal 0 FG-4070-0 Clutch spring Y 0.0 Metal FG-008-0 Nut Y 0.0 Metal FG-400403-0 Lock Washer Y 0.00 Metal 3 FG-43000-0 Clutch Hub Combination Y 0. Metal 4 FG-4040-0 Clutch Plate 4 Y 0.04 Metal 9 9
. clutch 6 7 8 3 4 9 0 3 6 4 7 9 0 3 4 37 9 30 3 3 33 34 3 7 8 6 8 36 38 0 0
. clutch No. Part code Part Name Amount Y/N Maintenance FG-4000-0 Friction Y 0.0 Metal Weight Property Notes 6 FG-400-0 Platen Y 0.39 Metal 7 FG-40403-0 Spline washer Y 0.03 Metal 8 FG-4000-0 Primary Driven Gear Comp Y 0.8 Metal 9 FG-40084-0 Nut Y 0.0 Metal 30 FG-40040-0 Lock Washer Y 0.00 Metal 3 FG-4470-0 Drawspring Y 0.008 Metal 3 FG-4040-0 Washers Y 0.00 Metal 33 FG-4000-0 Clouth Housing Y 0.07 Metal 34 FG-43000-0 Clutch Y 0.036 Metal 3 FG-4000-0 Main clutch cover combinations Y 0.96 Metal 36 FG-40040-0 Washers Y 0.003 Metal 37 FG-40000-0 Vice Clutch Y.67 Metal 38 FG-40000-0 Main clutch Y.9 Metal
6. shift control mechanism 6 8 3 4 0 7 9 4 6 3
6. shift control mechanism No. Part code Part Name Amount Y/N Maintenance FG-30000-0 Shift shaft assembly Y 0.3 Metal Weight Property Notes FG-070-0 Drawspring Y 0.00 Metal 3 FG-0000-0 Shift lever assembly Y 0.03 Metal 4 FG-00003-0 Torsion pin Y 0.004 Metal FG-0070-0 Torsion Shift Y 0.07 Metal 6 FG-0040-0 Washers Y 0.004 Metal 7 FG-60000-0 Stop Level Assembly Y 0.038 Metal 8 FG-0070-0 Limit Torsion Y 0.0 Metal 9 FG-3040-0 Shift Plate Y 0.0 Metal 0 ZA-40000-0 SEAL Y 0.00 Rubber BGB/T 783-M6 0-3 Hexagon head bolt Y 0.00 Metal FG-70000-0 Shift pedal assembly Y 0.346 Metal 3 JS0-00-6 Speed pedal set Y 0.08 Rubber 4 FG-3000-0 Shift shaft Y 0.3 Metal 3 3
7. output mechanism 3 34 6 3 7 8 33 36 3 9 0 0 4 4 3 9 3 7 4 8 7 6 8 3 9 6 30 4 4
7. output mechanism No. Part code Part Name Amount Y/N Maintenance Weight Property FG-8360-0 O-ring Y 0.00 Rubber Notes FG-830-0 Back Cover Y 0.03 Metal 3 BGB/T 787-M8-3 Hexagon head bolt 4 Y 0.0 Metal 4 FG-80403-0 Washers Y 0.003 Metal FG-80404-0 Washers Y 0.003 Metal FG-80409-0 Washers Y 0.003 Metal FG-8040-0 Washers Y 0.003 Metal FG-804-0 Washers Y 0.003 Metal FG-8000-0 Bearing Y 0.346 Metal 6 FG-808-0 Set within the six-lo Y 0.04 Metal 7 FG-8040-0 Washers Y 0.008 Metal 8 FG-808-0 Nut Y 0.06 Metal 9 FG-838-0 L-shaped nut Y 0.09 Metal 0 FG-84000-0 Bearing Y 0.3 Metal FG-838-0 Threaded Sleeve Y 0.0 Metal FG-8340-0 Washers Y 0.0 Metal FG-8340-0 Washers Y 0.0 Metal FG-83403-0 Washers Y 0.0 Metal FG-83404-0 Washers Y 0.008 Metal 3 FG-8330-0 Reverse Gear Y 0.84 Metal 4 FG-8030-0 Connected claw Y 0. Metal FG-8030-0 Output shaft Y 0.3 Metal 6 FG-8000-0 File Gear Combinations Y 0.6 Metal 7 FG-8040-0 Washers Y 0.00 Metal
7. output mechanism 3 34 6 3 7 8 33 36 3 9 0 0 4 4 3 9 3 7 4 8 7 6 8 3 9 6 30 6 6
7. output mechanism No. Part code Part Name Amount Y/N Maintenance Weight Property FG-80406-0 Washers Y 0.00 Metal FG-80407-0 Washers Y 0.00 Metal FG-80408-0 Washers Y 0.00 Metal Notes 8 BGB/T 76-6006 Deep Groove Ball Bearings Y 0.4 Metal 9 FG-83000-0 Reverse Gear Combination Y 0.7 Metal 0 BGB/T 789-M6 6-3 Hexagon ange bolts Y 0.007 Metal FG-90404-0 Rod Plate Y 0.04 Metal FG-0000-0 SEAL Y 0.004 Metal 3 BGB/T 894.-4-B8 Circlip Y 0.00 Metal 4 FG-00007-0 Reverse axis manipulation Y 0.06 Metal FG-00403-0 Control panel Y 0.09 Metal 6 F4-04000-0 Reverse lever combination Y 0.06 Metal 7 FG-0060-0 O-ring Y 0.00 Rubber 8 FG-00006-0 Reverse Shift Fork Shaft Y 0.066 Metal 9 BGB/T 308-6.3 G0 b Ball Y 0.00 Metal 30 FG-00703-0 Compression Y 0.00 Metal 3 FG-0030-0 Reverse Shift Fork Y 0.06 Metal 3 FG-80303-0 Former joint Y 0.86 Metal 33 FG-80304-0 Rear Connector Y 0.34 Metal 34 FG-86000-0 Needle Roller Bearings 4 Y 0.0 Metal 3 FG-8040-0 Card Space 4 Y 0.00 Metal 36 FG-8030-0 Transmission Fork Y 0.03 Metal 7 7
8. change gear body 7 8 9 0 3 4 6 7 9 3 0 3 4 6 4 6 7 8 8 8
8. change gear body No. Part code Part Name Amount Y/N Maintenance BGB/T 76-60 Deep Groove Ball Bearings Y 0.46 Metal Weight Property Notes FG-0404-0 Washers Y 0.00 Metal 3 FG-000-0 A combination of pro le driven gear Y 0.6 Metal 4 FG-0304-0 Five-speed driven gear Y 0. Metal FG-040-0 Spring Collar Y 0.00 Metal 6 FG-040-0 Spline washer Y 0.00 Metal 7 FG-030-0 Third gear driven gear Y 0.4 Metal 8 FG-0303-0 Fourth gear driven gear Y 0.33 Metal 9 GB 894.-86 Circlip 6 Y 0.00 Metal 0 FG-0403-0 Spline washer Y 0.003 Metal FG-030-0 les driven gear Y 0. Metal FG-000-0 Driven shaft combination Y 0.36 Metal 3 FG-0040-0 Platen Y 0.063 Metal 4 BGB/T 76-6304 Deep groove ball bearings Y 0.4 Metal BGB/T 89.-M8-0 Crosshead countersunk head screws 3 Y 0.008 Metal 6 FG-00406-0 Washers Y 0.00 Metal FG-00407-0 Washers Y 0.00 Metal FG-00408-0 Washers Y 0.00 Metal FG-00409-0 Washers Y 0.00 Metal 7 FG-00304-0 Output Gear Y 0.79 Metal 8 FG-008-0 Nut Y 0.07 Metal 9 BGB/T 76-604 Deep groove ball bearings Y 0.04 Metal 0 FG-000-0 Spindle combination Y 0. Metal FG-0304-0 Five-speed driving gear Y 0.3 Metal 9 9
8. change gear body 7 8 9 0 3 4 6 7 9 3 0 3 4 6 4 6 7 8 30 30
8. change gear body No. Part code Part Name Amount Y/N Maintenance FG-030-0 Third gear driving gear Y 0. Metal Weight Property Notes 3 FG-0303-0 Fourth gear driving gear Y 0. Metal 4 FG-030-0 Two gear driving gear Y 0. Metal FG-0000-0 Drive shaft assembly Y.03 Metal 6 FG-0000-0 SEAL Y 0.0 Rubber 7 FG-0000-0 Spindle assembly Y. Metal 3 3
9. shift cam, fork agencies 4 3 7 3 6 9 8 0 3 3
9. shift cam, fork agencies No. Part code Part Name Amount Y/N Maintenance FG-0000-0 Long Fork Shaft Y 0.06 Metal Weight Property Notes FG-0030-0 Fork Y 0.06 Metal 3 FG-0030-0 Fork Y 0.068 Metal 4 BGB/T 89.-M6 3-0 Screw Y 0.007 Metal FG-0000-0 Star wheel pin Y 0.00 Metal 6 FG-00004-0 Shift pin 4 Y 0.003 Metal 7 FG-0000-0 Needle Roller Bearings Y 0.04 Metal 8 F4-40000-0 Camshaft gear assembly Y 0.6 Metal 9 F4-08000-F Stall sensor component Y 0.0 0 BGB/T67-M0-3 Nut Y 0.00 Metal FG-0000-0 Short fork shaft Y 0.06 Metal FG-00303-0 Fork 3 Y 0.00 Metal 3 FG-007-0 Star Wheel Y 0. Metal 33 33
0. lubrication system 6 9 7 3 8 7 4 6 4 3 8 9 0 0 34 34
0. lubrication system No. Part code Part Name Amount Y/N Maintenance FG-60000-0 Crude oil lter Y 0.00 Weight Property Notes FG-60070-0 Compression Y 0.009 Metal 3 FG-60000-0 OilPump Y 0.3 Metal 4 BGB/T 89.-M6 30-0 Crosshead countersunk head screws Y 0.004 Metal BGB/T 70.-M6 0- Hexagon socket head cap screws Y 0.006 Metal 6 BGB/T 70.-M6 - Hexagon socket head cap screws Y 0.06 Metal 7 FG-60060-0 O-ring Y 0.00 Rubber 8 FG-630000-0 Re ned oil lter Y 0.036 9 FG-6000-0 Re ned oil lter cap Y 0.064 Metal 0 FG-60060-0 O-ring Y 0.00 Rubber FG-60080-0 Pump gasket Y 0.00 FG-600-0 Pump Cover Y 0.08 Metal 3 FG-607-0 External rotor Y 0.08 Metal 4 FG-607-0 Inner rotor Y 0.007 Metal FG-600-0 Pump Block Y 0.0 Metal 6 FG-6000-0 Oil pump gear combinations Y 0.039 Plastic 7 FG-6000-0 Pin Y 0.00 Metal 8 BGB/T 89.-M6 0-0 Crosshead countersunk head screws Y 0.006 Metal 9 FG-6000-0 Drive Pins Y 0.00 Metal 0 F3-6000-0 Oil drain bolt Y 0.03 Metal 3 3
-. intake system (ece) 0 4 3 4 9 3 7 8 0 9 8 6 7 6 7 8 36 36
-. intake system (ece) No. Part code Part Name Amount Y/N Maintenance FG-704000-0 Hook Combination Y 0.07 Metal Weight Property Notes BGB/T 789-M6 6-3 Hexagon ange bolts Y 0.00 Metal 3 FG-700603-0 O-ring Y 0.00 Rubber 4 F-70000-0 Carburetor Y 0.49 FG-7060-0 Intake Manifold Y 0. Metal 6 F-7000-0 Pipe clip combination Y 0.00 Metal 7 F-70000-0 Pipe clip mix Y 0.0 Metal 8 FG-7060-0 Carburetor connecting pipe Y 0.093 Plastic 9 F-70000-0 Carburetor Block Combination Y 0.08 Metal 0 F-70000-0 Air Filter Y. Metal FG-7000-0 Filter combinations Y 0. FG-700-0 Air Filter Cover Y 0. Plastic 3 FG-70603-0 Ring Y 0.0 Rubber 4 FG-7040-0 Air lter cover locking pieces 3 Y 0.009 Metal FG-7003-0 Air Filter Body Y 0.4 Plastic 6 FG-7070-0 Wire clip Y 0.003 Metal 7 FG-7004-0 Dust cup Y 0.008 Plastic 8 FG-700-0 Snorkel Elbow Y 0.004 Plastic 9 FG-7000-0 Intake mainifold clip mix Y 0.0 Metal 0 FG-7080-0 Thermal pad Y 0.00 37 37
-. intake system 4 0 3 8 4 9 3 7 8 7 6 0 9 7 6 7 38 38
-. intake system No. Part code Part Name Amount Y/N Maintenance FG-704000-0 Hook Combination Y 0.07 Metal Weight Property Notes BGB/T 789-M6 6-3 Hexagon ange bolts Y 0.00 Metal 3 FG-700603-0 O-ring Y 0.00 Rubber 4 FG-70000-0 Carburetor Y 0.49 FG-7060-0 Intake Manifold Y 0. Plastic 6 FG-7060-0 Carburetor connecting pipe Y 0.00 Metal 7 FG-73000-0 Pipe clip mix Y 0.0 Metal 8 BGB/T 783-M6 0-3 Hexagon head bolt Y 0.093 Metal 9 FG-7000-0 Carburetor Block Y 0.08 Metal 0 FG-70000-0 Air Filter Y. Metal FG-7000-0 Filter combinations Y 0. FG-700-0 Air Filter Cover Y 0. Plastic 3 FG-70603-0 Ring Y 0.0 Rubber 4 FG-7040-0 Air lter cover locking pieces 3 Y 0.009 Metal FG-7003-0 Air Filter Body Y 0.4 Plastic 6 FG-7070-0 Wire clip Y 0.003 Metal 7 FG-7004-0 Dust cup Y 0.008 Plastic 8 FG-700-0 Snorkel Elbow Y 0.004 Plastic 9 FG-7000-0 Into the tracheal tube clip mix Y 0.0 Plastic 0 FG-7080-0 Thermal pad Y 0.00 39 39
. add air valve assy 3 9 9 0 6 4 7 8 40 40
. add air valve assy No. Part code Part Name Amount Y/N Maintenance Weight Property F-760000-0 Add air valve Y 0.47 Aluminium Notes F-700703-0 Wire clip 3 Y 0.003 Metal 3 F-700603-0 Pipe Y 0.6 Rubber 4 F-70070-0 Wire clip Y 0.0004 Metal F-70060-0 Negative pressure pipe Y 0.0 Rubber 6 F-703000-F Add air pipe unit Y 0. Rubber 7 BGB/T687.-M6-37 Nut Y 0.003 Metal 8 F-70000-0 Steep clip Y 0.04 Metal 9 BGB/T6674.-M6 6-37 Bolt 3 Y 0.00 Metal 0 F-700604-0 Pipe Y 0.06 Rubber 4 4
3. exhaust system 8 6 7 3 4 9 0 4 4
3. exhaust system No. Part code Part Name Amount Y/N Maintenance BGB/T 786-M6 0-3 Bolt Y 0.00 Metal Weight Property Notes FG-74000-0 Combination of the exhaust pipe insulation board Y 0.8 Metal 3 FG-74000-0 Combination of the exhaust pipe Y.07 Metal F-74000-0 Combination of the exhaust pipe Y.07 Metal ECE 4 FG-7080-0 Exhaust Pipe Seal Y 0.03 Metal FG-70000-0 Muf er ASSY Y 3.9 Metal 6 BGB/T783-M8 0-37 Bolt Y 0.0 Metal 7 BGB/T96.-8-37 Washers Y 0.00 Metal 8 BGB/T93-8-B7 Spring washers Y 0.00 Metal 9 FG-703000-0 Exhaust pipe gaskets Y 0.008 Metal 0 BGB/T70.-M6 0-3 Screw Y 0.00 Metal 43 43
4-. hand start system 4 6 3 0 4 3 3 9 7 8 4 0 9 8 7 6 44 44
4-. hand start system No. Part code Part Name Amount Y/N Maintenance BGB/T 89.-M 6-0 Crosshead countersunk head screws 3 Y 0.00 Metal Weight Property Notes FG-87000-0 Screw pin Y 0.0 Metal 3 FG-87040-0 Guide plate Y 0.09 Metal 4 BGB/T 896-6-B8 Circlip Y 0.000 Metal FG-8708-0 Drive claw Y 0.04 Metal 6 FG-87070-0 Torsion Y 0.00 Metal 7 FG-800403-0 Platen Y 0.03 Metal 8 FG-84000-0 Bearing Y 0.093 Metal 9 FG-87070-0 Compression Y 0.00 Metal 0 FG-87000-0 Drive plate combinations Y 0.6 FG-873000-0 Spring coiling oor combinations Y 0.39 Metal FG-87080-0 Gasket Y 0.00 Metal 3 FG-87000-0 Combination of the left side cover Y 0.46 Metal 4 BQ/JR YP8-M6 0- Bolt 6 Y 0.009 Metal FG-870000-0 Hand starting mechanism Y 0.9 Metal 6 BGB/T 78-M0. 40-3 Hexagon head bolt Y 0.033 Metal 7 BGB/T 93-0-B Washers Y 0.00 Metal 8 FG-800404-0 Washers Y 0.03 Metal 9 FG-80060-0 O-ring Y 0.003 Rubber 0 FG-807000-0 Starter Ratchet Combination Y 0.3 Metal FG-806000-0 SEAL Y 0.06 Rubber FG-87060-0 Starter handle Y 0.0 Rubber 3 FG-87080-0 Puller Y 0.07 4 FG-87040-0 Starting Handle Cover Y 0.0 Plastic 4 4
4-. electric start system 3 4 6 7 8 9 0 8 6 7 3 6 4 0 9 46 46
4-. electric start system No. Part code Part Name Amount Y/N Maintenance FG-80040-0 Washers Y 0.00 Metal Weight Property Notes FG-860000-0 Electric starting gear combination Y 0. Metal 3 FG-830004-0 Roller 3 Y 0.004 Metal 4 FG-830003-0 Spring Cover 3 Y 0.00 Metal FG-83070-0 Compression 3 Y 0.00 Metal 6 FG-83000-0 Spring Seat 3 Y 0.007 Metal 7 BGB/T 70.-M8 6- Hexagon socket head cap screws 3 Y 0.00 Metal 8 FG-83000-0 Electric starter clutch body Y 0.438 Metal 9 FG-830000-0 Electric Starting Clutches Y 0.44 Metal 0 BQ/JR 9760-06 Screw Y 0.006 Metal FG-80040-0 Starter motor connecting plate Y 0.34 Metal BQ/JR 9760-06 Screw 3 Y 0.00 Metal 3 FG-80000-0 Starter motor Y.3 4 FG-840000-0 Generator Y.37 FG-80040-0 Washers Y 0.00 Metal 6 BGB/T 894.--B8 Circlip Y 0.00 Metal 7 FG-80000-0 Over axle Y 0.0 Metal 8 FG-8007-0 Pairs with over-round Y 0.38 Metal 9 FG-80060-0 O-ring Y 0.003 Rubber 47 47
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JSF0ATV ENGINE - PARTS LIST 49
JSF0ATV ENGINE - PARTS LIST 0
JSF0ATV ENGINE - PARTS LIST
JSF0ATV ENGINE - PARTS LIST
address: No 4, 6 Kelso Cresent Moorebank, Sydney NSW 70 Australia phone: +6 98 8899 web: www.crossfiremotorcycles.com