AstroJet TM MDX Color Duplex Printer Parts Manual ASTRO MACHINE CORP. 630 Lively Blvd. Elk Grove Village, IL 60007 Phone: (847) 364-6363 Fax: (847) 364-9898 www.astromachine.com
This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet is a registered trademark of Astro Machine Corp. Memjet is a registered trademark. All other trademarks are the property of their respective holders. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher
Table of Contents GROUP MECHANICAL ASSEMBLY 2 GROUP 2 PRINT ENGINE FRONT 4 GROUP 2. PRINT ENGINE REAR 6 GROUP 2.2 PRINT ENGINE COMPONENTS 8 GROUP 2.3 PRINT ENGINE PRINTHEAD COMPARTMENT 0 GROUP 2.4 PRINT ENGINE UPPER AND LOWER CLAMSHELL 2 GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS 4 GROUP 2.6 PRINT ENGINE UPPER MAIN PLATEN ASSEMBLY 6 GROUP 3 PRINTER BASE 7 GROUP 4 PRINT ENGINE BASE 9 GROUP 5 MEDIA GUIDE HEAD (DUPLEX FEEDER) ASSEMBLY 20 GROUP 5. MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY 2 GROUP 5.2 MEDIA GUIDE HEAD COVER 23 GROUP 5.3 DRIVE ROLLER SHAFT 25 GROUP 6 PRINTER ELECTRICAL 26 GROUP 7 PRINT ENGINE ELECTRICAL 26 CONSUMABLES AND NORMAL WEAR PARTS 28 RECOMMENDED SPARE PARTS 30 INDEX 3
GROUP MECHANICAL ASSEMBLY 2
GROUP MECHANICAL ASSEMBLY 23-007 SCREW, 0-32 x /4 PH TRUSS HEAD 23 2 23-0024 SCREW, 0-32 x 3/8 TRUSS HD. PH SS 4 3 23-026 SCREW, 8-32 x /4 FL. HD. PH, UNDERCUT 2 4 23-085 SCREW, 0-32 x 3/8 SOC. HD. CAP. BLACK 4 5 23-0262 WASHER, #0, 0.93 x 3/8 x 0.032 PLASTIC 4 6 23-0524 SCREW, /4-20 x /2 SOC. HD. CAP 2 7 23-0875 SCREW, 0-3 x /4 FL. HD. PH UNDERCUT 2 8 23-0978 SCREW, 4-40 x 3/6 PAN HD. SS 2 9 23-36 SCREW, 8-32 x /4 TRUSS HD. PH SS 20 0 23-78 SCREW, 6-32 x /4 FL. HD. PH, UNDERCUT 2 23-323 SCREW, 4-40 x /8 TRUSS HD. PH SS 4 2 23-340 SCREW, 4-40 x 3/6 TRUSS HD. PH SS 4 3 23-2455 SCREW, METRIC M4, PAN HD. PH 4 4 23-2652 SCREW, 4-40 x 5/8 FL. HD. PH UNDERCUT 2 5 23-2892 SURFACE MOUNT MAGNETIC CATCH 2 6 46-00-04 FRONT SIDE FRAME WELDMENT 7 46-00-08 REAR SIDE FRAME WELDMENT 8 46-00-2 PRINTER BASE WELDMENT 9 46-00-5 PRINTER BASE 20 46-00-7A RIGHT-HAND CLOSURE WELDMENT 2 46-00-2A LEFT-HAND CLOSURE WELDMENT 22 TOP DOOR ASSEMBLY 22. 46-00-25A TOP DOOR WELDMENT 22.2 23-2438 DOOR HANDLE, RECESSED, BLACK 22.3 46-06-27 TOP DOOR HINGE ASSEMBLY 22.4 23-2770 SCREW, 4-40 x /4 TRUSS HD. PH SS 4 22.5 23-2282 LOCKNUT, HEX 4-40, NYLON 4 23 46-00-30A REAR SIDE FRAME COVER WELDMENT 24 46-00-72 LATCH RAMP 25 46-0-03 PRINT ENGINE BASE ASSEMBLY (SEE GROUP 4) 26 46-0-8 CABLE CHAIN ASSEMBLY 27 46-0-20 ENGINE STOPPER 28 MEDIA HEAD ASSEMBLY (DUPLEX FEEDER) (SEE GROUPS 5, 5., 5.2, 5.3) 29 46-02-53 OPEN HEAD HOLDER, REAR 30 46-02-54 OPEN HEAD HOLDER, FRONT 3 46-03-05 MICRO SWITCH SHIELD 32 46-03-08 COUPLER HOLDER 33 46-03-0 PRINT ENGINE LATCH ASSEMBLY (INCLUDES PARTS LISTED BELOW) 33. 23-062 SCREW, 6-32 x /4 PAN HD. SS 2 33.2 23-0988 MICRO-SWITCH 33.3 23-35 SCREW, 6-32 x /4 TRUSS HD. PH SS 33.4 23-2380 SCREW, 4-40 x /2 TRUSS HD. PH SS 2 33.5 34-04- SPRING 33.6 46-03- LATCH BRACKET 33.7 46-03-2 LATCH 33.8 46-03-3 LATCH PIVOT 34 BASE ASSEMBLY (SEE GROUP 3) 35 46-900-00 MEMJET PRINT ENGINE ASSEMBLY (SEE GROUPS 2 TO 2.6) 36 46-06-0 DROP TRAY HOLDER WELDMENT 37 46-06-4 LEFT-HAND DROP TRAY ASSEMBLY 38 46-550-0 DECAL INDICATOR PANEL 39 46-06-06 ENGINE LEG SPACER ASSEMBLY (FEET-SPACERS FOR TOP M PRINTER) 2 3
GROUP 2 PRINT ENGINE (FRONT) *Cutter Assembly shown not installed on this model. 4
GROUP 2 PRINT ENGINE (FRONT) 46-900-00 PRINT ENGINE 4 23-2474 INK TANK LATCH (YELLOW) 2 23-270 MAIN DRIVE SHAFT PULLEY 3 5 23-2475 INK TANK LATCH (CYAN, MAGENTA, BLACK) 2 3 23-2594 UPPER MAIN PLATEN ASSEMBLY (SEE GROUP 2.6) 6 23-2687 SEGMENTED GRIT SHAFT 4 23-2686 PRIMARY GRIT SHAFT ASSEMBLY 7 23-249 WASTE INK TRAY PAD 5 23-2504 PRINTHEAD LATCH SPRING 2 6 42-900-45 42-900-50 PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL US) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL EUROPE) 7 23-252 LIFTER MOTOR 8 42-900-40 9 42-900-05 0 23-2429 23-2586 2 3 23-2487 LIFT ARM GEAR KIT (INCL. GEAR & C-CLIP) SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, 2 SPRINGS, AND 2 E-CLIPS) UPPER PLATEN WHEELS ASSEMBLY SMALL GEAR, SERVICE STATION DRIVE SHAFT (STEPPER MOTOR) 23-242 INK CARTRIDGE BLACK 2 23-243 INK CARTRIDGE CYAN 23-244 INK CARTRIDGE MAGENTA 23-245 INK CARTRIDGE YELLOW WASTE INK TRAY ASSEMBLY (INCLUDES TRAY & PAD) 2 8 23-2522 PAPER PATH MOTOR 9 23-2646 SERVICE STATION DRIVE SHAFT 20 23-2708 IDLER PULLEY 2 23-2739 ENCODER COVER 23-2740 23-274 42-05-28 ENCODER COVER MOUNTING SCREWS ENCODER BEARING PLATE ASSEMBLY (INCLUDES BEARING PLATE, BEARING, MOUNTING SCREWS & WASHERS) BRASS WASHER/SPACER (FITS ON SHAFT BEHIND ENCODER BEARING PLATE ASSEMBLY) 23-243 ENCODER WHEEL 23-2432 ENCODER SENSOR PCA (PRINT ENGINE) 23-263 ENCODER MODULE SPRING 22 23-2446 DRIVE BELT 3 5
GROUP 2. PRINT ENGINE (REAR) *Cutter Assembly shown not installed on this model. 6
GROUP 2. PRINT ENGINE (REAR) 23-248 2 23-2482 3 42-900-30 SERVICE STATION CAP MODULE SERVICE STATION PLATEN MODULE ASSY. INCLUDES: THRUST SPRING, SHIM & RETAINING RING 4 23-2480 WIPER ROLLER 5 23-2478 6 23-2483 6A 23-2636 7 23-2479 8 23-265 9 23-2473 WIPER MODULE W/MOTOR (INC. WIPER ROLLER) SERVICE STATION (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION TRAY AND WICK (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION WIPER MOTOR PCA INK TANK INTERFACE TEMP. SENSOR (K2) PCA DPCA BOARD (FOR Z3/Z4/MR PRINT ENGINES) 0 23-266 INK TANK INTRFC (CMY) PCA 3 4 23-267 INK TANK LEVEL PCA 5 23-264 K INK TANK INTERFACE PCA 6 23-2484 BUFFER BOX 3 7 23-2546 SERVICE STATION TRACK 2 8 23-2585 9 23-2576 20 23-2528 MEDIUM GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) LARGE GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) BRACKET, MOTOR SLED DRIVE (STEPPER MOTOR) 2 23-2476 STEPPER MOTOR 22 23-2709 23 NOT AVAILABLE NOT AVAILABLE SERVICE STATION GEAR MUDFLAP SERVICE STATION WIPER MODULE SQUEEGEE BLADE (REPLACE WIPER MODULE OR SERVICE STATION) SERVICE STATION WIPER MODULE SQUEEGEE ROLLER (REPLACE WIPER MODULE OR SERVICE STATION) 23-2477 42-900-85 DUAL PINCH VALVE (W/HOSE CONNECTORS) DUAL PINCH VALVE SENSOR PC BOARD KIT (INCL. PC BOARD, 3 INSERTS AND PINCH VALVE WRENCH) 24 42-900-0 25 23-2564 26 23-2565 INK REVOLVER, PUMP SIDE (INCLUDES HOSES, COUPLINGS) CAP PROTECTOR (PLASTIC SHIPPING CAPS) CAP RESTRAINER (CARDBOARD SHIPPING INSERT) 2 2 23-255 23-2495 PERISTALTIC PUMP (W/HOSE CONNECTORS) HOSE CONNECTOR BARB (HOSE SPLICE BARB) 5 27 42-900-5 INK REVOLVER, VALVE SIDE (INCLUDES HOSES, COUPLINGS) 28 23-26 CLAMSHELL LATCH (RH) 3 42-0-92 PRINT ENGINE BASE ASSEMBLY 29 23-260 CLAMSHELL LATCH (LH) 7
GROUP 2.2 PRINT ENGINE (COMPONENTS) 8
GROUP 2.2 PRINT ENGINE (COMPONENTS) 46-05-22 EXIT CENTER PLATE ASSY.. 42-0-06 EXIT ROLLER.2 23-2254 BEARING (EXIT ROLLER).3 42-0-09 DRIVEN PULLEY, (EXIT ROLLER).4 23-0880 ALLEN HEAD SCREW.5 23-244 BEARING (EXIT ROLLER).6 23-323 SCREW, 4-40 x 3/6 TRUSS HD PH SS.7 23-0976 SCREW, 4-40 x /4 PAN HD PH.7 42-900-30.8 42-900-35.9 23-2763.20 23-2764 LOWER CLAMSHELL LATCH PIN KIT ( PIN/SCREW PER KIT) UPPER CLAMSHELL LATCH PIN KIT ( PIN/SCREW PER KIT) GROUNDING STRAP (FOR ENTRY GRIT SHAFT) GROUNDING STRAP (FOR ENCODER GRIT SHAFT).2 23-259 EXIT SENSOR.22 23-2928 SCREW, 2-56 x 3/6 PAN HD. PH SS 2 23-2692 ENTRY GRIT SHAFT ASSY. 2 2.8 42-0-0 EXIT ROLLER SIDE PLATE.9 23-023 SCREW, 4-40 x 5/6 PAN HD, PH SS 2. 23-2687 SEGMENTED GRIT SHAFT.0 42-0-08 DRIVE PULLEY. 23-2453 SCREW, PHILLIPS HEAD 2.2 *SEE BELOW (42-900-90) ENTRY-OUTPUT BEARING ASSY. (FOR ENTRY & SEGMENTED GRIT SHAFTS) 4.2 23-2396 STAR WASHER.3 42-0-5 LATCH WHEEL 3 23-2686 PRIMARY (ENCODER) GRIT SHAFT ASSEMBLY.4 23-2442 EXIT ROLLER DRIVE BELT (O-RING 3/32 x 6.50 90A SD) 3. *SEE BELOW (42-900-90) ENCODER SHAFT BALL BEARING HOUSING ASSY. (ENCODER/LEFT-SIDE).5 42-900-30 INCLUDES: THRUST SPRING, SHIM & RETAINING RING 3 3.2 *SEE BELOW (42-900-90) ENCODER SHAFT BALL BEARING HOUSING ASSY. (RIGHT SIDE).6 23-2557 CLAMSHELL SWITCH ASSY. * 42-900-90 GRIT SHAFT BEARINGS KIT FIT GRIT SHAFTS ABOVE (2, 2., 3): FOR ENTRY & SEGMENTED (x 4) FOR PRIMARY (ENCODER) (L & R) 9
GROUP 2.3 PRINT ENGINE (PRINTHEAD COMPARTMENT) 0
GROUP 2.3 PRINT ENGINE (PRINTHEAD COMPARTMENT) 42-0-35 ANGLE STOP BRACKET. 23-2468 ALLEN HEAD SCREW 2 2. 42-900-5 INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) 2.2 42-900-0 INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) 2.3 42-900-45 42-900-50 PRINTHEAD LATCH ASSEMBLY (COVER & WARNING LABEL US) PRINTHEAD LATCH ASSEMBLY (COVER & WARNING LABEL EUROPE) 2.4 23-2504 PRINTHEAD LATCH SPRING 2 2.5 23-260 PRINTHEAD LATCH SOLENOID 2.6 23-256 PEN DRIVER PCA (SEE GROUP 2.5) 2.7 23-2563 DATA CABLE, MPCA-PPCA 2 2.8 23-2562 DATA CABLE, MPCA-PPCA 3 23-2725 BUBBLE GAUGE 23-2904 CARTRIDGE LOCATOR ASSEMBLY
GROUP 2.4 PRINT ENGINE (UPPER & LOWER CLAMSHELL) 2
GROUP 2.4 PRINT ENGINE (UPPER & LOWER CLAMSHELL) MEDIA ENTRY GUIDE 46-05-0 MEDIA ENTRY GUIDE, TOP. 46-05-04 MEDIA ENTRY GUIDE, BOTTOM.2 23-35 SCREW, 6-32 x /4 TRUSS HD. PH SS.3 46-05-8 MEDIA GUIDE SPACER 2.4 23-258 TOP ENTRY SENSOR.5 23-257 BOTTOM ENTRY SENSOR.6 23-2928 SCREW, 2-56 x 3/6 PAN HD. PH SS LOWER CLAMSHELL 2 23-2602 LOWER INTERMEDIATE PLATEN 2. 23-2520 2.2 23-2479 23-2492 2.3 42-900-05 SERVICE STATION PCA SENSOR (2 FOR SERVICE STATION SENSORS (INDEX & HOME), FOR SERVICE STATION LIFT SENSOR (SEE GROUP 2.5) SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO 23-2479 (ABOVE) MOUNTED ON PRINT ENGINE FRAME) SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, 2 SPRINGS, AND 2 E-CLIPS) 4 5 3 2.6 23-2646 SERVICE STATION DRIVE SHAFT 2.7 23-2586 3 42-0-30 SMALL GEAR, SERVICE STATION DRIVE SHAFT UPPER CLAMSHELL EXIT WHEELS BRACKET HOLDER ASSEMBLY 3. 42-0-3 EXIT WHEELS BRACKET HOLDER 3.2 23-2429 3.3 42-900-55 3.3 42-0-52J 3.4 23-2594 3.5 2 42-900-60 UPPER PLATEN WHEELS ASSEMBLY HEAD MEDIA GUIDE KIT (ENVELOPE ATTACHMENT PREINSTALLED ON PRINTER: INCLUDES RIGHT AND LEFT- HAND SPACERS BELOW) (OPTIONAL) THICKER HEAD MEDIA GUIDE FOR THICKER ENVELOPES (NOT PART OF KIT) UPPER MAIN PLATEN ASSEMBLY (SEE GROUP 2.6) PPS SPACERS, [] LEFT AND [2] RIGHT-HAND NOTE: SPACERS DO NOT WORK WITH EARLIER HEAD MEDIA GUIDES THAT DID NOT HAVE SPACERS ORIGINALLY 3 2 2.4 23-2546 SERVICE STATION TRACK 2 2.5 23-2577 CAM SHAFT ASSEMBLY 3
GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS *Cutter Assembly shown not installed on this model. 4
GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS 46-500-200 MAIN PRINTED CIRCUIT BOARD (FOR Z3, Z4, MR PRINT ENGINES) 0 23-2563 DATA CABLE, MPCA-PPCA 2 2 23-257 BOTTOM ENTRY SENSOR 3 23-258 TOP ENTRY SENSOR 4 23-2479 5 23-2492 SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO 23-2479 MOUNTED ON PRINT ENGINE FRAME) (SEE #4 ABOVE OR GROUP 2.4) 23-2562 DATA CABLE, MPCA-PPCA 2 23-2432 3 23-2520 4 23-2473 ENCODER SENSOR PCA (PRINT ENGINE) SERVICE STATION PCA SENSOR ( FOR SERVICE STATION LIFT SENSOR, 2 FOR SERVICE STATION POSITION SENSORS (INDEX & HOME) (SEE GROUP 2.4) DPCA CIRCUIT BOARD (FOR Z3/Z4/MR PRINT ENGINES) 3 6 23-264 K INK TANK INTERFACE PCA 7 23-256 PEN DRIVER PCA 5 42-900-26 NEW STYLE SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE STATION REV C OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION) 7A 23-2732 PPCA COVER 6 42-500-05 POWER SUPPLY CABLE (P000 MPCA TO POWER SUPPLY) 8 23-2557 CLAMSHELL SWITCH ASSEMBLY 9 23-259 EXIT SENSOR 5
GROUP 2.6 PRINT ENGINE UPPER MAIN PLATEN ASSEMBLY 23-2594 UPPER MAIN PLATEN ASSEMBLY (INCLUDES PARTS LISTED BELOW) 23-2569 PINCH ROLLER 8 2 23-2570 PINCH ROLLER AXLE 8 3 23-2573 ENTRY PINCH SPRING 9 4 23-2574 UPPER PLATEN BIAS SPRING 4 5 23-2572 PINCH SPRING 9 6
GROUP 3 BASE ASSEMBLY 7
GROUP 3 BASE ASSEMBLY 23-0978 SCREW, 4-40 x 3/6 PAN HD. SS 4 2 23-36 SCREW, 8-32 x /4 TRUSS HD. PH SS 6 3 23-476 HEX NUT, /2-3 4 4 23-2244 CASTER, BLACK RUBBER WITH THREADED STEM 4 5 23-2770 SCREW, 4-40 x /4 TRUSS HD. PH SS 4 6 23-2892 SURFACE MOUNT MAGNETIC CATCH 2 7 46-04-03 BASE WELDMENT 8 46-04-26A REAR CLOSURE WELDMENT 9 46-04-28 SHELF WELDMENT 0 BOTTOM DOOR ASSEMBLY 0. 46-04-20A BOTTOM DOOR WELDMENT 0.2 23-2438 DOOR HANDLE, RECESSED, BLACK 0.3 46-06-37 BOTTOM DOOR HINGE ASSEMBLY 0.4 23-023 SCREW, 4-40 x 5/6 PAN HD, PH SS 4 0.5 23-2282 LOCKNUT, HEX 4-40, NYLON 4 8
GROUP 4 PRINT ENGINE BASE ASSEMBLY 23-36 SCREW, 8-32 x /4 TRUSS HD. PH SS 8 2 23-78 SCREW, 6-32 x /4 FL. HD. PH, UNDERCUT 2 3 23-2678 PULL HANDLE, 3" 4 23-2893 SIDE MOUNT DRAWER SLIDE 2 5 23-2929 SCREW, 8-32 x /4, LOW PROFILE 6 6 46-0-04 PRINT ENGINE BASE 7 46-0-07 LEFT-HAND SLIDE HOLDER WELDMENT 8 46-0-09 RIGHT-HAND SLIDE HOLDER WELDMENT 9 46-03-06 MICRO-SWITCH CAM 9
GROUP 5 MEDIA GUIDE HEAD (DUPLEX FEEDER) ASSEMBLY 23-0092 GROMMET 2 23-289 SET SCREW, SHAFT COLLAR FOR 7/6" DIA. 2 3 23-2932 SCREW, 6-32 x /2 TRUSS HD. PH SS 2 4 46-02-02 MEDIA HEAD (DUPLEX FEEDER) SUBASSEMBLY (SEE GROUP 5.) 5 46-02-25 HEAD CLOSURE SPACER 2 6 46-02-30 MEDIA GUIDE HEAD COVER ASSEMBLY (SEE GROUP 5.2) 7 46-02-44 HEAD HOLDER 8 46-02-57 HEAD SPACER 4 20
GROUP 5. MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFTS. 2
GROUP 5. MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY 23-007 SCREW, 0-32 x /4 TRUSS HD. PH SS 3 2 23-0054 HEX NUT, /4-20, 0.28 THICK 2 3 23-0063 WASHER, 0.625 OD x 0.28 ID x /6 4 4 23-0064 LOCK WASHER, /4, SS 2 5 23-0068 WASHER, 0.625 OD x 0.28 ID x /6 6 23-024 SCREW, 4-40 x 7/6 BIND HD. PH 2 7 23-0275 SCREW, 6-32 x /4 OVAL CSK. HD. PH SS 6 8 23-0280 SCREW, 6-32 x 3/8, PAN HD. SS 2 9 23-03 WASHER, 9/32 x /6, PLASTIC 4 0 23-062 SCREW, 6-32 x /4 PAN HD. SS 4 23-0683 SCREW, 6-32 x 5/6 FL. HD. PH, UNDERCUT 2 2 23-0978 SCREW, 4-40 x 3/6 PAN HD. SS 4 3 23-20 SCREW, 0-32 x 3/8 BTN. HD. SOC. CAP SS, BLK 4 23-677 LOCK WASHER, #0, SS 5 23-948 LOCKNUT, HEX, /4-20 x 5/6 2 6 23-2892 SURFACE MOUNT MAGNETIC CATCH 2 7 23-2895 TIMING BELT, 200XL (30 TEETH), 5/6" WIDE 8 23-2927 SCREW, /4-20 x, SOC. HD. CAP 2 9 43-500-3 SAFETY SWITCH 2 20 46-02-03 MEDIA HEAD SIDE FRAME FRONT WELDMENT 2 46-02-04 MEDIA HEAD SIDE FRAME REAR WELDMENT 22 46-02-09 CENTER PLATE 23 46-02- DRIVE ROLLER ASSEMBLY (SEE GROUP 5.3) 4 24 46-02-6 HEAD CLOSURE, FRONT 25 46-02-2 MOTOR ASSEMBLY (INCLUDES PARTS LISTED BELOW) 25. 23-007 SCREW, 0-32 x /4 TRUSS HD. PH SS 2 25.2 46-02-22 MOTOR BRACKET 25.3 46-02-28 MOTOR PULLEY (INCLUDES SET SCREW) 25.4 46-500-2 MOTOR ASSEMBLY 26 46-02-24 HEAD CROSS BAR 3 27 46-02-27 TENSIONER STUD ASSEMBLY 2 28 46-02-52 HEAD ARM 2 29 46-02-55 HEAD CLOSURE LOCK PIN 2 30 90-03-52 BALL BEARING HOUSING ASSEMBLY (INCLUDES PARTS LISTED BELOW) 30. 23-0035 BALL BEARING 8 30.2 90-03-50 BALL BEARING HOUSING 8 8 22
GROUP 5.2 MEDIA GUIDE HEAD COVER 23
GROUP 5.2 MEDIA GUIDE HEAD COVER 23-09 WASHER, #6 PLAIN SS 2 2 23-062 SCREW, 6-32 x /4 PAN HD. SS 6 3 23-35 SCREW, 6-32 x /4 TRUSS HD. PH SS 2 4 23-204 SCREW, 6-32 x /4 BTN. HD. SOC. CAP SS, BLACK 2 5 46-02-3 MEDIA GUIDE HEAD COVER WELDMENT 6 46-02-33 RETAINER SPRING, BOTTOM WELDMENT 7 46-02-35 RETAINER SPRING, TOP WELDMENT 8 46-02-42 HEAD CLOSURE LATCH WELDMENT 9 46-02-48 LATCH PIVOT 2 0 46-02-49 SPRING, MEDIA GUIDE BAR 2 23-2224 HP REAR ROLLER 6 2 23-2225 SPRING, HP REAR ROLLER 6 24
GROUP 5.3 DRIVE ROLLER ASSEMBLY Drive Roller Assembly (x4) STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFTS.. 23-0036 ROLL PIN, 3/32 x 5/8 2. 23-0322 SET SCREW 4 3. 42-02-22 RUBBER FEED ROLLER ASSEMBLY (BLACK) 4 4. 46-02-2 FEEDER DRIVE ROLLER SHAFT 5. 7-22-06 PULLEY (2 GROOVES) 25
GROUP 6 PRINTER ELECTRICAL 26
GROUP 6 PRINTER ELECTRICAL. 23-007 SCREW,0-32 x /4 TRUSS HD. PH. SS 2 2. 23-0237 LOCK WASHER, #0 EXTERNAL TOOTH 3. 23-024 SCREW, 4-40 x 7/6 BIND HD. PH 2 4. 23-062 SCREW, 6-32 x /4 PAN HD. SS 2 5. 23-675 SCREW, 6/32 x 3/6 FL. HD. PH, UNDERCUT 2 6. 23-0988 MICRO-SWITCH 2 7. 23-32 GROUND LABEL 8. 23-2380 SCREW, 4-40 x /2 TRUSS HD. PH. SS 2 9. 23-2387 CAT 5 FEED-THRU COUPLER 2 0. 23-2395 POWER SUPPLY, 320W SINGLE OUTPUT SWITCHING. 23-2455 SCREW, METRIC M4, PAN HD. PH 2 2. 23-2652 SCREW, 4-40 x 5/8 FL. HD. PH, UNDERCUT 2 3. 23-2775 4. 23-2776 5. 23-2777 CAT 5e CABLE, 2" LONG, NO COVER (DATA INLETS - INTERNET SWITCH) CAT 5e CABLE, 5" LONG, NO COVER (INTERNET SWITCH - J25) SWITCH, FAST ETHERNET, (8 PORTS, 0/00 Mbps) 6. 42-500-9 POWER BUTTON ASSEMBLY 7. MEDIA HEAD ASSEMBLY (SEE GROUPS 5-5.3) 8. 46-03-05 MICRO-SWITCH SHIELD 9. 46-03-0 LATCH ASSEMBLY 20. 46-900-00 PRINT ENGINE 2 2. 46-500-0 22. 46-500-02 POWER INLET POWER SUPPLY WIRE HARNESS (L - L) POWER INLET POWER SUPPLY WIRE HARNESS (N N) 23. 46-500-03 PLUG BOX (L & N) 24. 46-500-04 25. 46-500-05 26. 46-500-06 27. 46-500-07 28. 46-500-08 29. 46-500-09 24V POWER SUPPLY WIRE HARNESS (+V, -V P000) LED DISPLAY SWITCHES WIRE HARNESS (A, C J35) ENCODER POWER BUTTON WIRE HARNESS (B J000, P2004) MOTOR ASSEMBLY 2 WIRE HARNESS (D J8-C) SAFETY SWITCHES WIRE HARNESS EXTENSION (SW: COM, NC C) (SW3: COM, NC C) (SW2 SW2) LED DISPLAY WIRE HARNESS EXTENSION (J2, LED A) 30. 46-500-0 LED DISPLAY PRINTED CIRCUIT BOARD 3. 46-500- MOTOR WIRE HARNESS EXTENSION (MOTOR D) 32. 46-500-2 MOTOR ASSEMBLY (ENCODER, MOTOR) 33. 42-500-3 SAFETY SWITCH 2 (SW2 SW2) 34. 46-500-4 ENCODER POWER BUTTON WIRE HARNESS (POWER, LED B) (ENCODER B) 35. 46-500-5 MAIN POWER SWITCH ASSEMBLY 36. 95-00-32 PC BOARD SUPPORT 2 37. 46-0-8 CABLE CHAIN ASSEMBLY 27
GROUP 7 PRINT ENGINE ELECTRICAL 28
GROUP 7 PRINT ENGINE ELECTRICAL. 46-500-5 MAIN POWER SWITCH ASSEMBLY 2. 23-398 MAIN FUSE, 2.5A 2 3. 46-500-0 4. 46-500-02 POWER INLET POWER SUPPLY WIRE HARNESS (L - L) POWER INLET POWER SUPPLY WIRE HARNESS (N - N) 5. 46-500-03 PLUG BOX (L & N) 6. 23-2395 UNIVERSAL POWER SUPPLY, 24VDC 7. 46-500-04 24V POWER SUPPLY WIRE HARNESS (+V, -V - P000) 8. 23-2387 CAT 5 FEED-THRU COUPLER 2 9. 23-2775 CAT 5E CABLE (DATA INLETS - INTERNET SWITCH) 2 0. 23-2777 FAST INTERNET SWITCH (8 PORTS, 0/00 Mbps). 23-2776 CAT 5E NETWORK CABLE (INTERNET SWITCH - J25) 2. 46-500-0 LED DISPLAY PRINTED CIRCUIT BOARD 3. 46-500-08 4. 46-500-05 5. 46-500-09 SAFETY SWITCHES WIRE HARNESS EXTENSION (SW: COM, NC - C) (SW3: COM, NC - C) ( SW2 - SW2) LED DISPLAY SWITCHES WIRE HARNESS (A, C - J35) LED DISPLAY WIRE HARNESS EXTENSION (J2, LED - A) 6. 42-500-9 POWER BUTTON ASSEMBLY 7. 46-500-4 8. 46-500-06 ENCODER POWER BUTTON WIRE HARNESS (POWER, LED - B) (ENCODER - B) ENCODER POWER BUTTON WIRE HARNESS (B - J000, P2004) 9. 46-500-3 SAFETY SWITCH 2 (SW2 - SW2) 20. 46-500-2 MOTOR ASSEMBLY (ENCODER, MOTOR) 2. 46-500- MOTOR WIRE HARNESS EXTENSION (MOTOR - D) 22. 46-500-07 MOTOR ASSEMBLY 2 WIRE HARNESS (D - J8-C) 23. 46-500-200 MPCA 24. 23-2473 DPCA 25. 46-0-8 CABLE CHAIN ASSEMBLY 26. 46-900-00 PRINT ENGINE MPCA WIRE HARNESSES (NOT SHOWN) 23-2784 LOWER CLAMSHELL SENSORS (MPCA-P2002) 23-2785 23-2786 23-2787 23-2788 42-500-23 MPCA TO DPCA MOTORS CONTROL (MPCA-P2006 TO DPCA-P) INK TANK INTERFACE AND PINCH VALVE (MPCA-P2005) LOWER CLAMSHELL MOTORS (MPCA-P2003 TO E AND M6) UPPER CLAMSHELL PRINTHEAD LATCH SOLENOID (MPCA-J200) DPCA TO MPCA POWER SUPPLY LINE (DPCA-J TO MPCA-J002) POWER CORDS AND ETHERNET CABLES (*NOT SHOWN) * 23-0635 5V POWER CORD, 6FT. DOMESTIC/JAPAN * 23-0735 220V POWER CORD, EUROPE * 23-287 220V POWER CORD, CHINA * 23-2407 220V POWER CORD, UK * 23-2447 ETHERNET CABLE, 3 FT. * 23-2525 ETHERNET CABLE, 0 FT. 29
CONSUMABLE, NORMAL WEAR AND SPARE PARTS PART NO. CONSUMABLE AND NORMAL WEAR PARTS DESCRIPTION CONSUMABLES QTY PER PRINTER 23-2393 PRINTHEAD CARTRIDGE 23-242 BLACK INK CARTRIDGE, 250 ML 2 23-243 CYAN INK CARTRIDGE, 250 ML 23-244 MAGENTA INK CARTRIDGE, 250 ML 23-245 YELLOW INK CARTRIDGE, 250 ML 23-0035 NORMAL WEAR PARTS BALL BEARING NMB R-4HH (MEDIA HEAD/DUPLEX FEEDER) 23-244 BALL BEARING, (PRINT ENGINE EXIT ROLLER) 23-2442 BELT, EXIT ROLLER (O-RING 3/32 x 6.50 90A SD) 23-2254 BALL BEARING, DOUBLE-SHIELDED (PRINT ENGINE EXIT ROLLER) 23-2895 TIMING BELT (MEDIA HEAD/DUPLEX FEEDER) 42-02-22 ROLLER ASSEMBLY, BLACK (MEDIA HEAD/DUPLEX FEEDER DRIVE ROLLERS) 8 6 PART NO. 23-398 RECOMMENDED SPARE PARTS DESCRIPTION 2.5 AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER QTY PER PRINTER 23-2395 UNIVERSAL POWER SUPPLY 23-2429 UPPER EXIT PLATEN ASSEMBLY 23-243 ENCODER WHEEL (PRINT ENGINE) 23-2432 ENCODER SENSOR PCA (PRINT ENGINE) 23-2483 SERVICE STATION 23-2487 WASTE INK TRAY ASSEMBLY 42-900-30 42-900-35 46-06-06 LOWER CLAMSHELL LATCH PIN KIT (INCLUDES LATCH PIN, SCREW) UPPER CLAMSHELL LATCH PIN KIT (INCLUDES LATCH PIN, SCREW) ENGINE LEG SPACER ASSEMBLY (FEET-SPACERS FOR TOP M PRINTER) 46-02-2 DUPLEX FEEDER MOTOR ASSEMBLY 46-900-00 PRINT ENGINE POWER CORDS AND ETHERNET CABLES 23-0635 5V POWER CORD, 6FT. DOMESTIC/JAPAN 23-0735 220V POWER CORD, EUROPE 23-287 220V POWER CORD, CHINA 23-2407 220V POWER CORD, UK 23-2447 ETHERNET CABLE, 3 FT. 23-2525 ETHERNET CABLE, 0 FT. 2 2 2 30
PART NO. GROUP KEY 23-007 23-007 5. 23-007 5. 25. 23-007 6 23-0024 2 23-0035 5. 30. 23-0036 5.3 23-0054 5. 2 23-0063 5. 3 23-0064 5. 4 23-0068 5. 5 23-0092 5 23-026 3 23-085 4 23-09 5.2 23-0237 6 2 23-024 5. 6 23-024 6 3 23-0262 5 23-0275 5. 7 23-0280 5. 8 23-03 5. 9 23-0322 5.2 2 23-0524 6 23-062 33. 23-062 5. 0 23-062 5.2 2 23-062 6 4 23-0635 7 -- 23-0675 6 5 23-0683 5. 23-0735 7 -- 23-0875 7 23-0880 2.2.4 23-0976 2.2.7 23-0978 8 23-0978 3 23-0978 5. 2 23-0988 33.2 23-0988 6 6 23-023 2.2.9 23-023 3 0.4 23-32 6 7 23-35 33.3 23-35 2.4.2 23-35 5.2 3 23-36 9 23-36 3 2 23-36 4 PART NO. GROUP KEY 23-78 0 23-78 4 2 23-204 5.2 4 23-20 5. 3 23-323 23-323 2.2.6 23-340 2 23-398 7 2 23-476 3 3 23-677 5. 4 23-948 5. 5 23-287 7 -- 23-2224 5.2 23-2225 5.2 2 23-2244 3 4 23-2254 2.2.2 23-2270 2.3 2. 23-2282 22.5 23-2282 3 0.5 23-2380 33.4 23-2380 6 8 23-2387 6 9 23-2387 7 8 23-2395 6 0 23-2395 7 6 23-2396 2.2.2 23-2407 7 -- 23-242 2 2 23-243 2 2 23-244 2 2 23-245 2 2 23-2429 2 0 23-2429 2.4 3.2 23-243 2 2 23-2432 2 2 23-2432 2.5 2 23-2438 22.2 23-2438 3 0.2 23-244 2.2.5 23-2442 2.2.4 23-2446 2 22 23-2447 7 -- 23-2453 2.2. 23-2455 3 23-2455 6 23-2468 2.3. 23-2473 2. 9 23-2473 2.5 4 23-2473 7 24 INDEX PART NO. GROUP KEY 23-2474 2 4 23-2475 2 5 23-2476 2. 2 23-2477 2. 23-2478 2. 5 23-2479 2. 7 23-2479 2.4 2.2 23-2479 2.5 4 23-2480 2. 4 23-248 2. 23-2482 2. 2 23-2483 2. 6 23-2484 2. 6 23-2487 2 3 23-249 2 7 23-2492 2.4 2.2 23-2492 2.5 5 23-2495 2. 2 23-2504 2 5 23-2504 2.3 2.4 23-255 2. 2 23-256 2.5 7 23-257 2.4.5 23-257 2.5 2 23-258 2.3 4.2 23-258 2.4.4 23-258 2.5 3 23-259 2.2.2 23-259 2.3 4. 23-259 2.5 9 23-2520 2.4 2. 23-2520 2.5 3 23-252 2 7 23-2522 2 8 23-2525 7 -- 23-2528 2. 20 23-2546 2. 7 23-2546 2.4 2.4 23-2557 2.2.6 23-2557 2.5 8 23-2562 2.3 2.8 23-2562 2.5 23-2652 6 2 23-2563 2.3 2.7 23-2563 2.5 0 23-2564 2. 25 23-2565 2. 26 23-2569 2.6 23-2570 2.6 2 3
PART NO. GROUP KEY 23-2572 2.6 5 23-2573 2.6 3 23-2574 2.6 4 23-2575 6 3 23-2576 2. 9 23-2576 6 4 23-2577 2.4 2.5 23-2577 6 5 23-2585 2. 8 23-2586 2 23-2586 2.4 2.7 23-2594 2 3 23-2594 2.4 3.4 23-2594 2.6 -- 23-260 2.3 2.5 23-2602 2.2 2 23-260 2. 29 23-26 2. 28 23-263 2 2 23-264 2. 5 23-264 2.5 6 23-265 2. 8 23-266 2. 0 23-267 2. 4 23-2636 2. 6A 23-2646 2 9 23-2646 2.4 2.6 23-2652 4 23-2678 4 3 23-2686 2 4 23-2686 2.2 3 23-2687 2 6 23-2687 2.2 2. 23-2692 2.2 2 23-2708 2 20 23-2709 2. 22 23-270 2 2 23-2725 2.3 3 23-2732 2.5 7A 23-2739 2 2 23-2740 2 2 23-274 2 2 23-2763 2.2.9 23-2764 2.2.20 23-2770 22.4 23-2770 3 6 23-2775 7 9 23-2776 7 23-2777 7 0 PART NO. GROUP KEY 23-2784 7 -- 23-2785 7 -- 23-2786 7 -- 23-2787 7 -- 23-2788 7 -- 23-289 5 2 23-2892 5 23-2892 3 6 23-2892 5. 6 23-2893 4 4 23-2895 5. 7 23-2904 2.3 -- 23-2927 5. 8 23-2928 2.4.6 23-2928 4 5 23-2932 5 3 34-04- 33.5 42-0-3 2.3 2 42-02-22 5.3 3 42-05-28 2 2 42-0-06 2.2. 42-0-08 2.2.0 42-0-09 2.2.3 42-0-0 2.2.8 42-0-5 2.2.3 42-0-30 2.4 3 42-0-3 2.4 3. 42-0-35 2.3 42-0-92 2. 3 42-0-52J 2.4 3.3 42-500-05 2.5 6 42-500-9 6 6 42-900-9 7 6 42-500-23 6 -- 42-900-05 2 9 42-900-05 2.4 2.3 42-900-0 2. 24 42-900-0 2.3 2.2 42-900-5 2. 27 42-900-5 2.3 2. 42-900-20 2 -- 42-900-20 2.3 -- 42-900-26 2.5 5 42-900-30 2. 3 42-900-30 2.2.7 42-900-35 2.2.8 42-900-40 2 8 42-900-45 2 6 42-900-45 2.3 2.3 INDEX PART NO. GROUP KEY 42-900-50 2 6 42-900-50 2.3 2.3 42-900-55 2.4 3.3 42-900-60 2.4 3.5 42-900-85 2. 42-900-90 2.2 2.2 42-900-90 2.2 3. 42-900-90 2.2 3.2 42-900-30 2. 3 42-900-30 2.2.5 46-00-04 6 46-00-08 7 46-00-2 8 46-00-5 9 46-00-7A 20 46-00-2A 2 46-00-25A 22. 46-00-30A 23 46-00-72 24 46-0-03 25 46-0-04 4 6 46-0-07 4 7 46-0-09 4 8 46-0-8 26 46-0-8 6 37 46-0-8 7 25 46-0-20 27 46-02-02 5 4 46-02-03 5. 20 46-02-04 5. 2 46-02-09 5. 22 46-02- 5. 23 46-02-2 5.3 4 46-02-6 5. 24 46-02-2 5. 25 46-02-22 5. 25.2 46-02-24 5. 26 46-02-25 5 5 46-02-27 5. 27 46-02-28 5. 25.3 46-02-30 5 6 46-02-3 5.2 5 46-02-33 5.2 6 46-02-35 5.2 7 46-02-42 5.2 8 46-02-44 5 7 46-02-48 5.2 9 46-02-49 5.2 0 46-02-52 5. 28 32
INDEX PART NO. GROUP KEY 46-02-53 29 46-02-54 30 46-02-55 5. 29 46-02-57 5 8 46-03-05 3 46-03-05 6 8 46-03-06 4 9 46-03-08 32 46-03-0 33 46-03-0 6 9 46-03- 33.6 46-03-2 33.7 46-03-3 33.8 46-04-03 3 7 46-04-20A 3 0. 46-04-26A 3 8 46-04-28 3 9 46-05-04 2.4. 46-05-0 2.4 46-05-8 2.4.3 46-05-22 2.2 46-06-06 39 46-06-0 36 46-06-4 38 46-06-27 22.3 46-06-37 3 0.3 46-500-0 6 2 46-500-0 7 3 46-500-02 6 22 46-500-02 7 4 46-500-03 6 23 46-500-03 7 5 46-500-04 6 24 46-500-04 7 7 46-500-05 6 25 46-500-05 7 4 46-500-06 6 26 46-500-06 7 8 46-500-07 6 27 46-500-07 7 22 46-500-08 6 28 46-500-08 7 3 46-500-09 6 29 46-500-09 7 5 46-500-0 6 30 46-500-0 7 2 46-500- 6 3 46-500- 7 2 46-500-2 5. 25.4 PART NO. GROUP KEY 46-500-2 6 32 46-500-2 7 20 46-500-3 5. 9 46-500-3 6 33 46-500-3 7 9 46-500-4 6 34 46-500-4 7 7 46-500-5 6 35 46-500-5 7 46-500-200 2.5 46-500-200 7 23 46-550-0 38 46-900-00 35 46-900-00 2 46-900-00 6 20 7-22-09 5.3 5 90-03-50 5. 30.2 90-03-52 5. 30 95-00-32 6 36 PART NO. GROUP KEY *NOT SHOWN 23-0635* 7 23-0735* 7 23-287* 7 23-2407* 7 33
Copyright 207 Astro Machine Corp. Elk Grove Village, IL 60007 08/03/207 Part Number: 00-MDX Rev. D