Mk2 DOCUMENT CREASING MACHINE ILLUSTRATED PARTS MANUAL Morgana Systems Limited Snowdon Drive Winterhill Milton Keynes Buckinghamshire MK6 1AP United Kingdom Telephone: (01908) 608888 Facsimile: (01908) 692399 ISSUE 5 JANUARY 2005 70-034
INTRODUCTION ILLUSTRATED PARTS MANUAL The Illustrated Parts Manual has been designed to assist when selecting a part or assembly which may be required to service or repair your machine. The index on page five lists all of the major assemblies in the order in which the machine is constructed. The following page demonstrates how to recognise a part from a sub-assembly and shows the quantity contained within the major assembly. The major assembly number and description is listed at the top of the page and should always be quoted when ordering parts or when seeking technical advice. Before ordering parts confirm that the model number of the machine (listed at the top of page four and five) is identical to the number stamped on the specification plate fixed as shown in section four (starting page 16). Whilst checking this, make a note of the serial number also stamped on the plate. Some components will not be made available individually as they form part of sub-assembly which may require specialist tools and knowledge to dismantle. The machine may not perform correctly if attempts are made to repair sub-assemblies of this type. Accessories (section eight) are available to help make the best possible use from the machine such as the narrow blade set for creasing lighter stocks. Section nine lists the recommended spares and the relevant sub-assemblies that they belong to in the event of worn or damaged parts. NOTE... ALWAYS READ THE OPERATORS MANUAL BEFORE MAKING ANY ADJUSTMENTS TO YOUR MACHINE AND ALWAYS DISCONNECT THE POWER SUPPLY BEFORE REMOVING ANY COVERS. PAGE INTRO... 2 PAPER
USING THIS MANUAL... CIRCLED ITEM NUMBERS IN LISTS & ON ILLUSTRATIONS INDICATE SUB ASSEMBLIES. ITEMS LISTED ARE AVAILABLE INDIVIDUALLY AS SPARE PARTS. 10 11 92-039 1 SLIDE FRAME ASSEMBLY - Low 12 95-046 1 SWITCH ASSEMBLY - Set-up 13 95-047 1 SWITCH ASSEMBLY - Feed 14 95-049 1 SWITCH ASSEMBLY - Rotary Setting Dial 15 95-058 1 SWITCH ASSEMBLY - Push Button 1 16 95-059 1 SWITCH ASSEMBLY - Push Button 2 17 95-060 1 SWITCH ASSEMBLY - Push Button 3 18 95-064 1 SWITCH ASSEMBLY - Push Button 4 19 30 QUANTITY PER ASSEMBLY NOTE... Some sections have footnotes to explain various aspects of the parts lists and accompanying illustrations. They may also include warnings about the fitting of parts, their removal, or the need to use special tools. TIP... Some sections have tips to assist you in choosing spare parts for your machine or advice about keeping certain parts readily available to minimise downtime. WARNING... SOME SECTIONS HAVE WARNING NOTICES TO ADVISE YOU ABOUT ACTIONS WHICH MAY IMPAIR YOUR MACHINES PERFORMANCE OR CAUSE UNNECESSARY DAMAGE. CREASER PAGE 3
708202 AUTOCREASER AUTOMATIC DOCUMENT CREASING MACHINE PAGE 4 PAPER
CONTENTS 708202 SECTION ASSEMBLY DESCRIPTION PAGE 1 7-01-03 MAIN ASSEMBLY 6 2 7-03-03 FEED BED ASSEMBLY 10 3 7-04-02 PAPER CONTROL ASSEMBLY 15 4 7-05-04 SERVICES 50Hz 16 5 125-01-08 BLACK BOX ASSEMBLY 22 6 7-06-04 CREASER UNIT 24 7 7-08-01 STACKER ASSEMBLY 32 8 7-95-05 DISPATCH KIT 34 9 - ACCESSORIES AND OPTIONS 35 10 - RECOMMENDED SPARES 36 NOTE... TIP... To assist you in quickly finding the section you require, there are numbered tabs positioned down the outside edges of each page. CREASER PAGE 5
7-01 - 03 MAIN ASSEMBLY 32 11 2 3, 26 18 16 19, 29 22 25, 30 9 18 6 1 10 24 21 4 17 13 8 15 20 27 14 23 5 30 28, 31 12 12 PAGE 6 PAPER
MAIN ASSEMBLY 7-01 - 03 ITEM PART NUMBER QTY DESCRIPTION 1 71-017 1 MAIN FRAME 2 71-002-02 2 TIE BAR - Support 3 71-015 2 PAD - Stacker 4 91-002 1 PLINTH 5 91-003 1 COMPRESSOR SUPPORT 6 91-004 1 COMPRESSOR STRAP 7 91-005 1 AXLE - Wheels 8 91-006-02 1 WHEEL TUBE 9 91-024 1 CORD PULLEY - Compressor 10 91-025 4 BUNG - Compressor 11 96-060 1 LABEL - Roller Unlock 12 606-028 2 FOOT - Black 13 613-022 1 CABLE GLAND - Plastic 14 615-031 4 FLEX-LOC BUSH - M8 15 617-008 2 WHEEL - Ø100 16 621-025 1 FAN - Plastic 17 621-029 1 SIDE CHANNEL BLOWER 18 401-02-040-008 10 Screw Pan Pozi Taptite M4 x 8 Long 19 403-01-050-025 2 Screw Socket Cap Head M5 x 25 Long 20 404-01-060-010 2 Screw Socket Countersunk M6 x 10 Long 21 405-01-060-010 2 Screw Socket Cap Head M6 x 10 Long 22 405-01-080-016 4 Screw Socket Button Head M8 x 16 Long 23 405-01-080-030 4 Screw Socket Button Head M8 x 30 Long 24 405-01-080-080 2 Screw Socket Button Head M8 x 80 Long 25 414-01-060-010 4 Screw Hexagon Head M6 x 10 Long 26 404-01-040-006 2 Screw Pozi Countersunk M4 x 6 Long 27 461-01-060 2 Nut Full M6 28 461-01-080 4 Nut Full M8 29 481-050 2 Washer Plain M5 30 481-060 6 Washer Plain M6 31 481-080 4 Washer Plain M8 32 71-005 4 SUPPORT SPOOL - Autocreaser THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 7
7-01 - 03 MAIN ASSEMBLY 33, 34 35 36 PAGE 8 PAPER
MAIN ASSEMBLY 7-01 - 03 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 33 71-016 4 SHOCK SLEEVE - Autocreaser 34 615-014 8 Circlip External 35 36 71-019 71-018-02 1 4 FOAM BRACKET 37 91-006 1 WHEEL TUBE 38 39 CREASER PAGE 9
7-03 - 03 FEED BED ASSEMBLY PAGE 10 PAPER
FEED BED ASSEMBLY 7-03 - 03 ITEM PART NUMBER QTY DESCRIPTION 1 73-011 1 FRAME FEED SYSTEM - Autocreaser 2 73-004 2 KEY HOLE LATCH - Autocreaser 3 73-009 1 FEED BED SPACER 4 76-041 1 FEED PULLEY - Driven 5 93-002 1 MANIFOLD PLATE 6 93-004 1 AIR DISTRIBUTION TUBE 7 93-005 1 KNOB - Air Distribution 8 93-007 1 BELT SUPPORT 9 93-010 1 CENTRE SUPPORT PLATE 10 93-014 1 CHOKE SHAFT 11 93-015 1 LOCKING SPOOL -Choke Shaft 12 93-021 1 FEED BELT 13 93-022 1 DRIVE BELT - Vacuum Roller 14 93-023 4 SHIELD - Self Aligning Ball Race 15 93-033 1 SUPPORT BRACKET - Bed 16 93-037 1 LOADING EXTENSION TABLE 17 93-029 1 MANIFOLD TUBE ASSEMBLY 18 93-030 1 VACUUM ROLLER ASSEMBLY 19 93-031 1 FEED DRUM ASSEMBLY - Idler 20 93-032 1 FEED DRUM ASSEMBLY - Drive 21 01-119 1 UNIVERSAL KNOB SILVER M6 22 401-02-040-008 8 Screw Pan Pozi Taptite M4 x 8 Long 23 401-02-040-016 2 Screw Pan Pozi Taptite M4 x 16 Long 24 402-02-040-016 3 Screw Countersunk Pozi Taptite M4 x 16 Long 25 403-01-040-008 3 Screw Socket Cap Head M6 x 8 Long 26 403-01-060-010 1 Screw Socket Cap Head M6 x 10 Long 27 403-01-060-012 2 Screw Socket Cap Head M6 x 12 Long 28 405-01-060-010 2 Screw Socket Button Head M6 x 10 Long 29 405-01-060-012 2 Screw Socket Button Head M6 x 12 Long 30 408-01-050-030 1 Screw Socket Cone Point M5 x 30 Long 31 409-01-060-035 3 Screw Socket Flat Point M6 x 35 Long THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 11
7-03 - 03 FEED BED ASSEMBLY 46 46 PAGE 12 PAPER
FEED BED ASSEMBLY 7-03 - 03 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 32 409-01-040-006 1 Screw Socket Flat Point M4 x 6 Long 33 409-01-040-012 1 Screw Socket Flat Point M4 x 12 Long 34 414-01-080-012 1 Screw Hexagon Head M8 x 12 Long 35 461-01-060 2 NUT - Full M6 36 481-040 5 WASHER - Plain M4 37 481-060 2 WASHER - Plain M6 38 481-080 3 WASHER - Plain M8 39 601-088 1 SPRING PLUNGER 40 604-060 1 WAVED WASHER Ø27.5 41 604-062 1 WAVED WASHER Ø43.5 42 605-004 2 NYLON WASHER 43 609-011 1 O RING Ø20 44 609-014 1 O RING Ø15 45 615-035 2 METRIC PUSH - IN FIX 46 615-040 1 BRG. RETAINING RING Ø25 47 51-095 1 CLAMP WASHER CREASER PAGE 13
7-04 - 02 PAPER CONTROL ASSEMBLY 14 5 17 8 6 18 28 29 30 31 9 21 6 18 11 7 15 22 16 13 23 23 26 19 10 3 2 1 20 12 PAGE 14 PAPER
PAPER CONTROL ASSEMBLY 7-04 - 02 ITEM PART NUMBER QTY DESCRIPTION 1 74-001 1 FEED BED - Autocreaser 2 74-002 1 CONTROL BED 3 74-003 1 BALL HOLDER 4 94-020 1 KNOB - Paper Gate 5 94-021 1 LABEL - Up Graphics for Paper Gate 6 94-026 2 CLAMP KNOB - Side Lay 7 94-028 2 LOCK PIN ASSEMBLY - Side Lay 8 74-010 1 CHASSIS - Paper Gate 9 48-005 1 PAPER GATE (DISK) 10 74-009 1 LOADING TABLE 11 94-053 1 SIDELAY - Solid 12 94-058 1 BACKSTOP ASSEMBLY 13 94-059 1 SUPPORT POST 14 603-050 1 DOWEL PIN 15 604-037 1 DISC SPRING 16 604-061 1 COMPRESSION SPRING 17 605-041 1 SPHERICAL SEATING WASHER 18 605-043 2 NYLON WASHER M5 19 617-003 5 DIA. 20 STEEL BALL 20 401-02-050-020 2 Screw Pan Pozi Taptite M5 x 20 Long 21 403-01-050-010 1 Screw Socket Csk Head M5 x 8 Long 22 409-01-040-006 1 Screw Socket Set Flat Point M4 x 6 Long 23 417-04-006-312 19 Screw Truncated C sunk 6-32 UNC x 5/16 Long 24 461-01-100 1 NUT - Full M10 25 481-100 1 WASHER M10 26 94-075 1 MEMBRANE - Moving Sidelay 27 616-016 A/R ADHESIVE 28 405-01-05-020 1 Screw Socket Button Head M5 x 20 Long 29 604-078 1 Spring 30 74-011 1 SPINDLE - Paper Gate 31 602-057 1 Bush 32 33 CREASER PAGE 15
7-05 - 04 SERVICES - 50Hz 20 23 5 15 21 18 22 14 4 7 8 17 19 13 11 29 3 6 24 16 25,27 28 24 30 10 1 9 24 12 2 PAGE 16 PAPER
SERVICES - 50Hz 7-05 - 04 ITEM PART NUMBER QTY DESCRIPTION 1 75-092 1 COMPRESSOR SERVICE PANEL 2 75-091 1 SERVICE PANEL 3 75-041-02 1 FOAM - Internal Baffle 4 95-011 1 VALVE SEAT - Vacuum Port 5 95-012 1 VALVE BLOCK - Solenoid 6 75-005 1 INTERNAL BAFFLE - Autocreaser 7 95-030 1 LABEL - Air Separation 8 95-038 1 LABEL - Manifold Numbers 9 95-017 1 HOSE - Vacuum 10 95-018 1 HOSE - Separation Air 11 95-031 1 HOSE - Evacuation 12 95-032 1 HOSE - Exhaust 13 95-039 1 AIR CONTROL BLOCK ASSEMBLY 14 95-040 1 AIR SPOOL ASSEMBLY 15 95-063 1 CROSS TUBES - Valves 16 65-104 1 SPECIFICATION PLATE 17 601-036 2 GROMMET 18 609-011 1 O RING 19 609-013 2 O RING 20 613-258 1 CONNECTOR - Solenoid Valve 21 613-136 1 TUBE AND NUT ASSEMBLY 22 613-137 1 PLUNGER AND SPRING 23 613-255 1 SOLENOID COIL 24 401-02-040-008 26 Screw Pan Pozi Taptite M4 x 8 Long 25 481-040 1 Washer Plain M4 26 401-02-040-012 1 Screw Pan Pozi Taptite M4 x 12 Long 27 461-01-040 1 Nut Full M4 28 402-02-040-008 1 Screw Countersunk Pozi Taptite M4 x 8 Long 29 74-005 1 QUICKSTART LABEL - Autocreaser 30 75-131 1 LABEL - AUTOCREASER 31 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 17
SERVICES - 50Hz 7-05 - 04 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 1 75-076 1 CONTROL PCB ASSEMBLY - Autocreaser 2 75-082 1 DISPLAY PCB 3 75-090 1 BRACKET - Bed Support 4 75-003 1 CONTROL PANEL - Autocreaser 5 75-006 1 WIRING LOOM - Autocreaser 6 75-015 1 SWITCH ASSEMBLY - Vacuum Pulse 7 75-125 1 LEAD - Comp Switch Link Live 8 75-126 1 LEAD - Comp Switch Link Neutral 9 95-020 1 LENS - Display 10 75-100 1 SWITCH ASSEMBLY - Set-up 11 75-098 1 SWITCH ASSEMBLY - Feed 12 75-101 1 SWITCH ASSEMBLY - Rotary Setting Dial 13 75-094 1 SWITCH ASSEMBLY - Push Button 1 14 75-095 1 SWITCH ASSEMBLY - Push Button 2 15 75-096 1 SWITCH ASSEMBLY - Push Button 3 16 75-097 1 SWITCH ASSEMBLY - Push Button 4 17 656-003 5 PILLAR PCB reverse locking 18 605-002 1 NYLYLON WASHER 19 613-237 1 CAP - Ø15 20 613-365 1 EMERGENCY STOP SWITCH 21 652-011 1 SYSTEM SWITCH 22 613-385 1 KNOB - Ø15 23 613-027 8 CABLE TIE 24 613-396 2 SWITCH SHROUD 25 652-009 1 COMPRESSOR SWITCH - Thermal O/Load 26 401-02-040-006 5 Screw Pan Pozi Taptite M4 x6 Long 27 28 401-02-040-010 613-386 2 1 Screw Pan Pozi Taptite M4 x10 Long NUT COVER 29 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 19
SERVICES - 50Hz 7-05 - 04 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 30 401-02-040-020 1 Screw Pan Pozi Taptite M4 x 20 Long 31 402-02-030-008 4 Screw Countersunk Pozi Taptite M3 x 8 Long 32 461-01-030 4 NUT - Full M3 33 461-01-040 6 NUT - Full M4 34 481-040 4 WASHER - Plain M4 35 481-030 4 WASHER - Plain M3 36 75-084 2 SUPPORT PILLAR - Display PCB 37 601 015 1 GROMMET - Snap Bush 38 613-377 1 MAINS INLET SOCKET 39 651-055 1 TERMINAL BLOCK MAINS POWER 40 41 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 21
125-01-08 BLACK BOX ASSEMBLY 5 14 10, 11, 12, 13 4, 5
BLACK BOX ASSEMBLY 125-01 - 08 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 1 125-005-08 1 COVER-PSU & Daughter Board (No Fan) 2 125-10-01 1 TRANSFORMER ASSEMBLY 3 125-10-02 1 TRANSFORMER ASSY-Extended 4 613-059 2 FUSE HOLDER - Removeable Draw 5 613-023 1 FUSE - 3.15A - Fast Blow (20 x Ø5) 6 651-047 1 IEC PLUG FILTER (CEE22) 7 651-048 1 IEC INLET - CEE22 Chassis Plug 8 681-007 1 FUSE - 3.15A - Time Delay (20 x Ø5) 9 125-004-06 1 BASE - PSU with Fan 10 125-07-01 1 AXIAL FAN ASSEMBLY 11 402-02-040-012 4 Screw - Countersunk Pozi Taptite - M4 x 12 12 418-040 8 Washer - Plain 13 461-01-040 8 Nut - Full 14 125-04-06 2 STEPPER DRIVER + Daughter Board - Complete 15 125-003-01 1 PSU CHASSIS - Black Box 16 655-011 1 POWER SUPPLY UNIT - Switched Mode 17 656-003 4 PCB MTG Pillar - Reverse Locking 18 19 20 21 22 23 24 25 26 401-02-040-006 613-221 651-031 613-217 613-219 401-02-040-016 8 1 4 4 1 2 Screw - Pan Pozi Taptite M4 x 6 TERMINAL BLOCK TERMINAL STRIP - 45 TERMINAL STRIP - 90 STRAIN RELIEF BUSH Screw - Pan Pozi Taptite M4 x 16 CREASER PAGE 23
6
CREASING UNIT ITEM PART NUMBER QTY DESCRIPTION 1 76-002-03 1 SIDEPLATE - Autocreaser Mk2 2 76-002-04 1 SIDEPLATE - Autocreaser Mk2 3 76-003 4 TIE BAR - Autocreaser 4 76-004 2 FEMAIL TIE BAR 5 76-011 2 BLADE ADJUSTMENT CAM 6 76-012 2 ADJUSTMENT LINK 7 76-076 2 POWER LINK 8 76-078 2 LINK PLATE - Plain 9 76-077 2 LINK PLATE - Tapped 10 76-015-02 1 CRANK SHAFT - Stepper - Autocreaser Mk2 11 76-016 2 SPACER - CRANK SHAFT 12 76-123-01 1 TIMING PULLEY - 20 x L 13 76-042 1 DRIVE BELT - FEED BED - Ø4 POLYCORD 14 76-047 2 LOCK NUT - Blade Adjustment 15 76-052-02 1 SPLASH GUARD - Autocreaser Mk2 16 76-053 2 HINGE PILLAR 17 76-054 1 TILT PILLAR 18 76-131 1 MOUNT BRKT -Safety Micro Switch 19 602-054 1 EP BUSH Ø8 x Ø10 x 5.5 Long 20 76-101 1 LABEL - Blade Adjustment 21 76-129 1 STEPPER 22 76-062-02 1 STEPPER PINION 23 76-063-02 1 STEPPER IDLER 24 76-064 1 IDLER STUD 25 76-065 1 STEPPER SHIM 26 76-122-01 2 FEMAIL TIE BAR 27 76-126 2 TORSION HUB 28 29 76-125 411-01-080-0 1 2 PULLEY ASSEMBLY SCREW Socket Dog Point M8 x 20 Long 30RR 409-01-080-016 2 SCREW Socket Flat Point M8 x 16 Long 31 76-132 1 ADJUSTER - V3 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 25
CREASING UNIT 7-06 - 04 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 32 56-003 2 TIMING PULLEY 16XL FLANGED 33 56-004 2 TIMING PULLEY 16XL UNFLANGED 34 76-082 4 PERFORATOR - DRIVE HUB ASSEMBLY 35 76-083 4 PERFORATOR - DRIVE WHEEL 36 76-086-03 1 SHOULDERED PAD 37 76-109 2 POWER LINK BEARING 38 76-203-01 1 INPUT ROLLER ASSY - Upper 39 76-203-02 1 INPUT ROLLER ASSY - Lower 40 76-204 2 OUTPUT SHAFT ASSEMBLY 41 76-210 1 CORD PULLEY ASSEMBLY 42 76-213-01 1 BLADE SET - 320 Wide 43 78-013 2 PERFORATOR STRIPPER ASSEMBLY 44 403-01-050-025 4 Screw Socket Cap Head M5 x 20 Long 45 46 47 48 49 481-050 461-01-050 608-001 615-010 602-082 8 4 1 1 2 WASHER - Plain M5 NUT - Full M5 SHOULDER BOLT - Infeed Pulley EXTERNAL CIRCLIP - Ø10 BALL RACE 6300ZZ 50 602-085 2 DRAWN CUP NEEDLE ROLLER - HK1010 51 602-086 2 BALL RACE 6202-ZZ 52 604-071 4 WAVED WASHER Ø21 53 605-004 2 NYLON WASHER Ø15.88 54 605-052 12 SUPPORT WASHER - Ø20 55 607-042 1 TIMING BELT 160 x L 56 607-038 1 TWIN GRIP TIMING BELT - 200 DXL 57 608-019 2 SHOULDER BOLT - Adjustment Cams 58 609-022 8 '0' RING Ø32 59 415-01-080-020 4 Screw Hex Head 60 THIS SECTION IS CONTINUED ON THE FOLLOWING PAGES CREASER PAGE 27
84
CREASING UNIT 7-06 - 04 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 61 481-080 15 WASHER - Plain M8 62 76-079 2 LINK BEARING PLATE 63 651-031 1 TERM STRIP- 45 64 401-02-040-006 1 Screw Pan Head Taptite M4 x 6 Long 65 409-01-040-008 4 Screw Socket Set Flat Point M4 x 8 Long 66 401-02-040-016 12 Screw Pan Pozi Taptite M4 x 16 Long 67 403-01-060-016 2 Screw Socket Cap Head M6 x 16 Long 68 461-01-080 4 NUT - Full M8 69 401-02-040-008 4 Screw Pan Pozi Taptite M4 x 8 Long 70 403-01-030-016 2 Screw Socket Cap Head M3 X 16 Long 71 405-01-080-020 4 Screw Socket Button Head M3 X 20 Long 72 461-01-030 2 NUT - Full M3 73 481-030 4 WASHER - Plain M3 74 481-060 4 WASHER - Plain M6 75 76-105 2 BUFFER - Exit Guard 76 601-124 2 SPLIT BUSH - Side Plate 77 76-133 1 BRACKET - Slot Detector 78 401-02-040-006 30 Screw Pan Pozi Taptite M4 x 6 Long 79 76-134 1 DISK - Slot Detector 80 401-02-040-016 3 Screw Pan Pozi Taptite M4 x 6 Long 81 82 83 84 85 86 87 88 89 76-127 603-071 609-024 76-233 1 1 2 1 TORSION BUSH DOWEL PIN - Ø6 x 40 Long 'O' RING - Ø6 x 2.5 BLADE POSITION SENSOR CREASER PAGE 29
6
CREASING UNIT 7-06 - 04 THIS SECTION IS CONTINUED FROM THE PREVIOUS PAGE ITEM PART NUMBER QTY DESCRIPTION 1 96-053 1 LABEL - Roller Tilt 2 75-040 1 STACKER SWITCH ASSEMBLY 3 76-049-02 1 HINGE SHAFT - Exit Guard 4 76-050-02 1 ENTRY GUARD - Autocreaser 5 76-051 1 EXIT GUARD - Autocreaser 6 76-058 1 ANTI-STATIC BRUSH - Autocreaser 7 75-107 1 LEAD - Guard Switch 8 75-111 1 LEAD - Home Switch 9 71-010 1 PIVOT BUSH - Roller Tilt Mechanism 10 76-230 1 PAPER GUIDE ASSEMBLY - Bottom Sensor 11 76-229 1 PAPER JAM SENSOR ASSEMBLY 12 76-228 1 UPPER SENSOR ASSEMBLY 13 71-011-02 1 HINGE PLATE - Autocreaser 14 71-013-02 1 TILT LEVER THREADED 15 76-234 1 STEPPER W/O ENCODER 16 601-111 1 TAPERED FERRULE - Roller Tilt 17 606-035 1 KNOB - Roller Tilt 18 605-055 2 SELF ALIGNING WASHER - M8 19 613-027 10 CABLE TIE 20 613-351 1 MICRO SWITCH - Guard Circuit 21 613-191 1 MICRO SWITCH - Home Circuit 22 613-339 6 CABLE TIE MOUNTING 23 401-02-040-008 6 Screw Pan Pozi Head M4 x 8 Long Taptite 24 401-02-025-016 2 Screw Pan Pozi Head M2.5 x 16 Long Taptite 25 405-01-080-020 2 Screw Socket Button Head M8 x 20 Long 26 406-01-040-006 2 Screw Tamperproof Head M4 x 6 Long 27 71-020 1 LOCKING STUD 28 76-095 1 WARNING LABEL - Sharp Blades 29 605-056 2 THRUST WASHER 30 71-012 2 COVER BRACKET 31 71-022 1 LOCKING STUD WASHER 32 CREASER PAGE 31
7-08 - 01 STACKER ASSEMBLY 5 2 11 8 6 3 2 7 11 9 4 5 10 1 PAGE 32 PAPER
STACKER ASSEMBLY 7-08 - 01 ITEM PART NUMBER QTY DESCRIPTION 1 78-014 1 STACKER - Autocreaser 2 78-019 2 RELEASE CAM 3 78-005 1 STACKER GUIDE ASSEMBLY Left Hand 4 78-006 1 STACKER GUIDE ASSEMBLY Right Hand 5 78-007 2 BACK STOP ASSEMBLY 6 88-040 1 ACTUATOR MOUNTING ASSEMBLY 7 78-024 1 RULE SET - Metric and Imperial 8 603-028 1 SPIROL SPACER 9 604-073 2 WAVED WASHER 10 615-009 1 STARLOCK Uncapped 11 615-044 2 STARLOCK Capped CREASER PAGE 33
7-95 - 05 DISPATCH KIT ITEM PART NUMBER QTY DESCRIPTION 1 70-034 1 ILLUSTRATED PARTS MANUAL - Autocreaser 2 70-027 1 OPERATORS MANUAL - Autocreaser 3 90-018 1 ROLLER CLEANING KIT 4 7-99-01 1 ANVIL SET - Perforator 5 1-99-12 1 BLADE SET - 28T Perforator 6 613-316 1 POWER CORD CE UK 3Pin 7 617-004 4 GLASS BALL - Ø20 8 620-007 1 HEXAGON BALL DRIVER 2mm 9 620-020 1 HEXAGON BALL DRIVER 2.5mm 10 620-026 1 BONDUS L WRENCH 4mm 11 620-028 1 BONDUS L WRENCH 3mm 12 620-033 1 BONDUS L WRENCH 6mm 13 70-055-01 1 BLADE EXTRACTOR TOOL - OP SIDE 14 70-055-02 1 BLADE EXTRACTOR TOOL - LAY SIDE 15 624-018 1 DISPATCH BOX WARNING... THE BLADES FOR ANVIL AND PERFORATING SETS ARE SUPPLIED AS MATCHING PAIRS AND SHOULD NOT BE MIXED OR LEFT UNPROTECTED OR SERIOUS DAMAGE MAY RESULT. PAGE 34 PAPER
ACCESSORIES AND OPTIONS ITEM PART NUMBER DESCRIPTION 1 76-213-03 EXTRA NARROW CREASING BLADE SET 2 1-99-12 PERFORATING BLADE SET 28T (Single sheets) 3 1-99-10 PERFORATING BLADE SET 20T (Card) 4 1-99-41 PERFORATING BLADE SET 56T (Fine perforation) 5 1-99-35 ANVIL SET USED WITH ABOVE BLADE SETS ACCESSORIES......May be obtained from your dealer and fitted to your machine using the instructions supplied, or by reading your operators manual. OPTIONS......May also be obtained and fitted by your dealer. You should not attempt to fit options as specialist tools and knowledge are required. CREASER PAGE 35
10 RECOMMENDED SPARES SECTION ITEM PART NO. DESCRIPTION 7-01-03 12 606-028 FOOT- Black 7-03-03 12 93-021 FEED BELT 13 93-022 DRIVE BELT - Vacuum Roller 43 609-011 Ø RING Ø2 0 44 609-014 Ø RING Ø1 5 7-04-02 7 94-028 LOCK PIN ASSEMBLY - Side Lay 7-05-04 9 95-017 HOSE - Vacuum 10 95-018 HOSE - Separation Air 11 95-031 HOSE - Evacuation 12 95-032 HOSE - Exhaust 22 613-137 PLUNGER AND SPRING 23 613-255 SOLENOID COIL 9 95-020 LENS - Display 10 75-100 SWITCH ASSEMBLY - Set-up 11 75-098 SWITCH ASSEMBLY - Feed 12 75-101 SWITCH ASSEMBLY - Rotary Setting Dial 19 609-013 O RING 19 613-237 CAP - Ø15 23 613-339 CABLE TIE MOUNTING 20 613-365 EMERGENCY STOP SWITCH 21 652-011 SYSTEM SWITCH 22 613-385 KNOB - Ø15 1 75-076 CONTROL PCB ASSEMBLY - Autocreaser 2 75-082 DISPLAY PCB 7-06-04 10 76-230 PAPER GUIDE ASSEMBLY - Bottom Sensor 11 76-229 PAPER JAM SENSOR ASSEMBLY 12 76-228 UPPER SENSOR ASSEMBLY 6 76-058 ANTI-STATIC BRUSH - Autocreaser 58 609-022 O RING Ø32 17 606-035 KNOB - Roller Tilt 37 76-109 POWER LINK BEARING 42 76-213-01 BLADE SET - 320 Wide PAGE 36 PAPER
RECOMMENDED SPARES SECTION ITEM PART NO. DESCRIPTION 7-06-04 13 76-042 DRIVE BELT - FEED BED - Ø4 POLYCORD 55 607-042 TIMING BELT 160XL 56 607-038 TWIN GRIP TIMING BELT - 200 DXL 57 608-019 SHOULDER BOLT - Adjustment Cams 34 76-082 PERFORATOR - DRIVE HUB ASSEMBLY 35 76-083 PERFORATOR - DRIVE WHEEL 38 76-203-01 INPUT ROLLER ASSY - Upper 39 76-203-02 INPUT ROLLER ASSY - Lower 40 76-204 OUTPUT SHAFT ASSEMBLY 43 78-013 PERFORATOR STRIPPER ASSEMBLY 20 613-351 MICRO SWITCH - Guard Circuit 21 613-191 MICRO SWITCH - Home Circuit 2 75-040 STACKER SWITCH ASSEMBLY 125-01-08 1 125-01-08 BLACK BOX - STEPPER DRIVE NOTE... The items listed above represent parts which are subject to wear, loss, or accidental damage, and is included for your guidance only. Section and item numbers refer to the illustrations and tables in this manual. Replacement of parts fitted to your machine require specialist knowledge and should therefore be entrusted to your dealer. CREASER PAGE 37