Ducati 899/99 Panigale (Showa) FKR 11 0 Spare Parts List Workshop Manual
SAFETY PRECAUTIONS The shock absorber/front fork/steering damper is an important part of the vehicle and will affect the stability. After installing the Öhlins product, take a test ride at low speed to make sure your vehicle has maintained stability. Some of Öhlins products contain pressurized nitrogen gas (N ). Do not open, service or modify pressurized products without proper education (approved Öhlins dealer/distributor) and proper tools. Read and ensure you understand the information in this manual and other technical documents provided by Öhlins, before you use the product. Öhlins Racing AB can not be held responsible for any damage to the shock absorber/front fork/steering damper, vehicle, other property or injury to persons, if the instructions for mounting, usage and maintenance are not obeyed. If the suspension makes an abnormal noise, or the function is irregular, or if you notice any leakage from the product, stop the vehicle immediately and return the product to an Öhlins Service Centre. SAFETY SYMBOLS In this manual, mounting instructions and other technical documents, important information concerning safety is distinguished by the following symbols: The Safety Alert Symbol means: Warning! Your safety is involved. The Warning Symbol means: Failure to follow warning instructions can result in severe or fatal injury to anyone working with, inspecting or using the shock absorber, or to bystanders. Caution! The Caution Symbol means: Special precautions must be taken to avoid damage to the shock absorber. The Note Symbol indicates information that is important regarding procedures. Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the written permission of Öhlins Racing AB is prohibited. The product warranty shall only apply if the product has been operated and maintained in accordance with recommendations in this manual. If you have any questions regarding usage, service, inspection and/or maintenance contact Öhlins. When working with the Öhlins product, read the Vehicle Service Manual. This product was developed and designed exclusively for a specific vehicle model and shall only be installed on the intended vehicle model in its original condition as delivered from the vehicle manufacturer. Contents Figure 1 - Top cap... Figure - Shaft assembly... Figure - Seal head and piston assembly... Figure - Cylinder tube assembly... Special tools Part number Description 01797-0 Seal head tool 0077-09 Clamp Ø8 0077-0/1 Clamp Ø 0810-01 Clip 001-01 (100 g) 01791- Loctite 00 (0 ml) 01791- Loctite 00 (0 ml)
Figure 1 - Top cap 1 1-1 017-01 Circlip 1-1819-01 Adjustment screw 1-0088-0 Ball inside adjuster 1-017-01 Spring 1-0077-01 O-ring 1 - a 198-01 1 Adjuster Compression 1 - b 198-0 1 Adjuster Rebound a b 1-7 008-7 O-ring 1-8 009-01 Shim 1-9 19-10 Adjustment housing 1-10 007-0 O-ring 7 8 on hexagon 1-11 009-01 Shim 1-1 017-01 8 Spring washer 1-1 01-01 Nut 1-1 01-01 Preload socket 9 Tighten according to Mounting instructions on internal thread 10 11 1 1 Lubricate according to Mounting instructions Stack with large diameter towards nut on nut flange Loctite 00 / 0 Nm 1
Figure - Shaft assembly 1 Tighten according to Mounting instructions Thread on shaft until stop 1 Nm - 1 11-1 Adjustment rod - 01-0 Spring support - 07-9 Main spring 9. N/mm - 07-10 Main spring 10.0 N/mm - 07-0 Main spring 10. N/mm - 01901-09 Shaft extension - 008-7 O-ring - 007-09 Nut - 7 19-0 Guide sleeve - 8 018-1 Spacer mm - 8 018- Spacer 10mm - 9 0180-0 Bump rubber - 10 018-0 Guide ring - 11 010-0 Preload tube Standard stroke 10mm Length mm - 11 010-70 Preload tube Optional stroke 10mm Length 1mm - 1 018-0 Guide ring - 1 181-18 Shaft 7 Snap onto shaft extension 8 9 10 11 Swage edge and press fit on guide ring 1 1 inside bore
Figure - Seal head and piston assembly 1 7 8 9 10 11 1 0 Nm on ends of spring Press fit Direction Tighten according to Mounting instructions inside bore Press fit flush outside of seal head Snap onto sleeve 10 mm - 1 19-01 Cap seal head - 197-01 Spring - 010-09 Bushing - 191-01 Piston dividing - 18-01 Seal - 008- O-ring - 7 190-01 Seal head - 8 008-7 O-ring - 9 008-7 O-ring - 10 008-81 O-ring - 11 018-1 018- Spacer mm Spacer mm Standard stroke 10mm Spacer total mm 018-018- Spacer 10mm Spacer 1mm - 11 018-1 018- Spacer mm Spacer mm Optional stroke 10mm Spacer total mm 018- Spacer 1mm - 1 01-09 Sleeve - 1 17-01 Spring - 1 181-1 Needle - 1 008- O-ring - 1 077-09 Spring - 17 01-1 Piston holder - 18 19-01 Washer - 19 See spec. card 1 Shim stack Compression - 0 See spec. card 1 Shim stack Rebound - 1 19-01 Piston - See spec. card 1 Check valve Compression shim stack - See spec. card 1 Check valve Rebound shim stack - 017-0 Piston ring - 017-01 Washer - 017-01 Nut 1 1 1 1 17 Snap onto piston holder Loctite 00 on shaft thread / 1 Nm 18 19 1 18 0 Large ports on check valve side Large ports on check valve side Loctite 00 on nut and piston holder thread / 7 Nm
Figure - Cylinder tube assembly 1a inside cylinder tube for o-ring 1b Note position of holes - 1a 199-01 1 Cylinder tube Compression - 1b 199-0 1 Cylinder tube Rebound - a 190-01 1 Cylinder tube Compression - b 190-0 1 Cylinder tube Rebound - 007-07 O-ring - 19-0 Adaptor - 10-0 Adaptor ring - 008-0 O-ring - 7 1-0 Plug Note position of holes Loctite 00 on cylinder tube and adaptor thread / 0 Nm top of cylinder tube inside cylinder tube for o-ring a b inside cylinder tube for o-ring Loctite 00 on cylinder tube and adaptor thread / 0 Nm Tighten according to mounting instructions Mount according to mounting instructions Lubricate according to mounting instructions 7 Mount according to mounting instructions
SPL_FKR11_0 Issued 017-0-0 Öhlins Racing AB Your Öhlins retailer: Öhlins Racing AB Box 7 SE-19 7, Upplands Väsby Sweden Phone: + (0)8 90 0 00 Fax: + (0)8 90 0 80 www.ohlins.com