91 500 201 0/11 Aluminum Framing Linear Motion and Assembly Technologies 1 Overview Air supply elements convert certain profiles into compressed air bars. Convenient and flexible pneumatic connections can then be placed anywhere along the compressed air bars and provide easy access to tools. Elements can be purchased completely assembled or as separate components. The advantages of purchasing separate components are: 1. Allows custom lengths 2. Can have multiple ports in various locations along the profile Pre-Assembled Air Bar -1 Pneumatic Fitting -to-g¼ -1 G½ & G 3 / Pneumatic Port Kits -2 mm Pneumatic End-to-End Kit -3 mm Pneumatic T-Junction Kit -3 Air Gaskets -4 Multi-Port End Seal Kits -5
2 Linear Motion and Assembly Technologies Aluminum Framing 91 500 201 0/11 Air Supply Elements Pre-Assembled Air Bar Pre-assembled air bar has four evenly spaced pneumatic connections 69 54 54 54 Fastens easily to standard profiles with 10mm T-slots Mounts vertically or horizontally, ideal for workstations Can handle up to bar ( 120 psi) Constructed with xh profile, 300mm long 300 Air connection ports are G 1 / 2 ; includes G 1 / 2 to G 1 / 4 reducing nipples, as well as screw plugs for unused ports Additional/replacement reducing nipples and screw plugs available below Connectors for plastic air tube must be purchased separately Mounting hardware included End plates: die-cast aluminum Gaskets: PUR Pneumatic ports: die-cast zinc Mounting hardware: zinc-plated steel Pre-assembled air bar 1 3 42 352 0 Reducing nipple G 1 /2 to G 1 /4 and seal 5 1 23 391 300 G 1 /4 plug and seal 25 1 23 462 029 Pneumatic Fitting -to-g 1 /4 17.5 G 1 4 10 14 42 25 4mm or 7mm Allows use of center bore as a duct for compressed air up to bar ( 120 psi) Works with any profile that can be tapped Can also be used to replace screws on multi-port end seal kits to create additional air ports Two types of seals available: 4mm thick for H-series profiles, and 7mm thick for standard profiles Tap Fitting: zinc-plated steel Seals: NBR Description Lot Size * Part Number Pneumatic fitting -to-g 1 /4 10 3 42 535 719 4mm thick seal for H-series profiles 10 3 42 503 242 7mm thick seal for standard profiles 10 3 42 523 102
91 500 201 0/11 Aluminum Framing Linear Motion and Assembly Technologies 3 Air Supply Elements Pneumatic Port Kit G 1 /2 4mm thick Gasket G 1 4 G 1 2 - G 1 4 Reducing Nipple and Seal Not included, order separately G 1 4 Plug and Seal Allows installation of a G 1 / 2 pneumatic port for compressed air tools on xh, x10h, x, and x10 profiles Can be mounted anywhere along length of profile to bar ( 120 psi) Requires drilling a 10mm hole into center channel of profile Includes port, gasket, and mounting hardware Ø10 May be used with G 1 / 2 to G 1 / 4 reducing nipples, as well as screw plugs for unused ports (order separately below) 10mm hole (as shown above) Port: die-cast zinc Pneumatic port kit G 1 /2 1 3 42 352 05 Reducing nipple G 1 /2 to G 1 /4 and seal 1 1 23 391 300 G 1 /4 plug and seal 1 1 23 462 029 Replacement Gasket 4mm thick 10 3 42 503 242 Pneumatic Port Kit G 3 / G 3 / Allows installation of a G 3 / pneumatic port along the center channel of most standard profiles with 10mm T-slots to bar ( 120 psi) Can be mounted anywhere along length of profile Includes port, gasket, and mounting hardware Ø21 Ø9.5 9.5mm hole with 21mm counterbore 4mm or 7mm thick Gasket Port: die-cast zinc Pneumatic port kit G 3 / 1 3 42 523 092 Replacement Gasket 4mm thick 10 3 42 503 242 Replacement Gasket 7mm thick 10 3 42 523 102
4 Linear Motion and Assembly Technologies Aluminum Framing 91 500 201 0/11 mm Pneumatic End-to-End Kit 4x Connects two x profiles together end-to-end to create an uninterrupted pneumatic duct via the center channel to bar ( 120 psi) Maximum torque on profile connection is 120 Nm Includes all mounting hardware, seals, and two hollow screws Tap End of both profiles tapped End plates: die-cast aluminum Tap 4x Description Lot Size Part Number mm pneumatic end-to-end kit 1 3 42 523 094 mm Pneumatic T-Junction Kit Connects two x profiles together at right angles to create a pneumatic duct via the center channel to bar ( 120 psi) Maximum torque on profile connection is 120 Nm Can be installed anywhere along length of profile Includes all mounting hardware, seals, and two hollow screws End of one profile tapped ; other profile drilled 9.5mm with 21mm counterbore Ø21 Tap Ø9.5 End plate: die-cast aluminum Description Lot Size Part Number mm pneumatic T-junction kit 1 3 42 523 093
91 500 201 0/11 Aluminum Framing Linear Motion and Assembly Technologies 5 Air Supply Elements Air Gaskets A B Provide a seal between connecting ends of x, xh, x10h, x, and x10 profiles to create a continuous linear channel Allows use of center channel to create an air duct for compressed air up to bar ( 120 psi) xh, and x10h require two end-to-end mm bolt connector kits (order D separately below) 10 x and x10 require four universal bolt connector kits (order E separately below) C 17mm diameter holes for bolt connectors xh air gaskets: PUR x10h, x, and x10 air gaskets: NBR D Ø17 Description Lot Size Part Number A xh air gasket 1 3 42 50 07 B x10h air gasket 1 3 42 50 0 C x air gasket (two required for x10) 1 3 42 510 1 D End-to-end bolt connector kit, mm 1 3 42 529 24 E Universal end-to-end bolt connector kit 1 3 42 529 334 E Ø17 22.5
6 Linear Motion and Assembly Technologies Aluminum Framing 91 500 201 0/11 Multi-Port End Seal Kits for x, x10h, and x Profiles G 1 Ú 2 G 1 Ú 2 10 3 Allows use of center channels to be used as air ducts for compressed air up to bar ( 120 psi) Center bores of profiles can also be used to carry compressed air by replacing the screws with -to-g 1 / 4 fittings (sold separately, details on page -1) xh and x10 feature G 1 / 4 ports; x features a G 3 / 4 port Includes end plate, gaskets, plugs, and all necessary mounting hardware Additional G 1 / 2 plugs and seals, as well as G 1 / 2 -to-g 1 / 4 reducer nipples, are available separately tap in center bores of profile End plate: die-cast aluminum Gaskets: x PUR; x10h and x NBR G 1 2 G 1 2 G 3 4 Multi-port end seal kit for xh profile 1 3 42 523 097 Multi-port end seal kit for x10h profile 2 3 42 535 721 Multi-port end seal kit for x profile 1 3 42 523 09 Pneumatic fitting -to-g 1 /4 10 3 42 535 719 Reducing nipple G 1 /2 to G 1 /4 and seal 1 1 23 391 300 G 1 /4 plug and seal 1 1 23 462 029 x H x10 7.9 cm 2 9 cm 2 10 cm 2 9 cm 2 4x x x10 33 cm 2 G 3 Ú 4 PMAX = BAR ( 120 psi) 29 cm 2