More time on the road Illustrated s List EH-6E706B-P November 202
Contents How To Use The Illustrated s List... 3 CASE... 4 CASE COVER PLATE... 7 COUNTERSHAFT ASSY... 8 CROSS SHAFT ASSEMBLY... 0 ECA SPEED SENSOR... 2 ELECTRIC CLUTCH ACTUATOR... 3 HYBRID CONTROLLER... 4 INVERTER... 5 KITS & ASSEMBLIES... 6 MAIN DRIVE GEAR... 8 MAINSHAFT ASSY... 9 MOTOR GENERATOR... 2 PARK MECHANISM... 23 PEC AIR FILTER... 24 PEC CD BATTERY... 25 REVERSE IDLER GEAR ASSY... 27 SHIFT BAR HOUSING... 29 TRANSMISSION CONTROLLER... 30 TRANSMISSION HARNESS... 3 X-Y SHIFTER MODULE... 32 2
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: CASE 7 0 23 3 26 25 28 3 4 30 0 3 0 20 2 3 7 4 9 3 24 22 6 32 33 8 2 9 27 7 6 5 24 2 8 2078-09-0 9 5 6 CASE Description Replaced Qty. Notes Kits/Assys Where A-7880 CASE ASSY 4306245 2 X-2-209 PIPE PLUG 3 442 -O- RING 4 K-325,S-2864 4
Description Replaced Qty. Notes Kits/Assys Where 4 4305936 PTO COVER W/SPEED SENSOR PROVISION 5 20398 PTO COVER 6 X-8-686 CAPSCREW 2 3/8"-6X3/4" 7 K-3772 SPEED SENSOR KIT 2 8 335679 PLUG 9 4305309 GASKET 684 2 0 X-8C-409 CAPSCREW 4 /4"-20X5/8" K-3772 X-3-000 LOCKWASHER 4 5/8" 2 X-8-04 HEX SCREW 3.625 - X 2.75 3 X-8-0 CAPSCREW 5/8"-X2-/4" 4 K-325 SPEEDO PLUG KIT 4302707 2 5 335659 GASKET K-45 6 4305925 FRONT BRG COVER 8 23964 SCREW 6 5/6-8X.8 K-45 9 33568 SHIM.004 QUANTITY AS REQUIRED 9 335682 SHIM.007 QUANTITY AS REQUIRED 9 335683 SHIM.00 QUANTITY AS REQUIRED 9 335684 SHIM.020 QUANTITY AS REQUIRED 9 4300977 SHIM.040 QUANTITY AS REQUIRED 20 4373 MAGNET 2 2 33660 SPEEDO ROTOR 6 TEETH 22 335662 SHIM.004 QUANTITY AS REQUIRED 22 335663 SHIM.007 QUANTITY AS REQUIRED 22 335664 SHIM.00 QUANTITY AS REQUIRED 22 335665 SHIM.020 QUANTITY AS REQUIRED 22 4300978 SHIM.040 QUANTITY AS REQUIRED 23 S-2864 REAR BRG COVER ASSY 69423,69666 24 X-2-207 PIPE PLUG X2 202,X2 206 2 3/4" MAGNETIC 25 43009 OIL SEAL SHAFT 2.753, WIDTH.5 S-2864 26 239436 WASHER 4 /2" 27 430607 C/S REAR BRG COVER 28 86D8 NUT 86D08 4 /2"-20 5
Description Replaced Qty. Notes Kits/Assys Where 30 239433 STUD 4 /2"-20X2-5/6" 3 K-34 NUT KIT 2937,430920,4304690 32 X-8C-604 CAPSCREW 4 3/8"-6X-/4" 33 X-2-405 PIPE PLUG 6
Group: CASE COVER PLATE 4 4 7 5 6 3 4 2 2077-09-0 CASE COVER PLATE Description Replaced Qty. Notes Kits/Assys Where 4306274 GASKET 2 4306273 CASE COVER 3 X-8C-600 CAPSCREW 4 3/8"-6X" 4 X-8-688 CAPSCREW 3 3/8"-6X", FOR LIFTING EYES 5 238370 LIFTING EYE 3 7 4304602 BREATHER 7
Group: COUNTERSHAFT ASSY 8 6 7 5 2 3 2 0 9 00303-8/93 COUNTERSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 335686 SNAP RING 2 335687 WASHER 3 K-3795 COUNTERSHAFT BRG KIT 33645, 79943 5 335752 SNAP RING 33575 6 430454 DRIVE GEAR-CNTRSHFT 7 4304542 5TH GEAR-CNTRSHFT 8 4304097 4TH GEAR-CNTRSHFT 4304099 9 4304056 3RD GEAR-CNTRSHFT 4304062 8
Description Replaced Qty. Notes Kits/Assys Where 0 230292 KEY 2 4306202 COUNTERSHAFT 2 K-455 BEARING KIT (C/S REAR) 65898, 6608 9
Group: CROSS SHAFT ASSEMBLY 2 Indicates of #3 3 4 5 6 7 8 9 0 20702A-05-08 2 CROSS SHAFT ASSEMBLY Description Replaced Qty. Notes Kits/Assys Where 5568550 O-RING K-45 2 4306335 PLUG K-3774 3 6387 SNAP RING K-3774 4 4306083 CLUTCH RELEASE SHAFT K-3774 5 285 BUSHING 2 K-3774 6 430620 GREASE SEAL 430609 K-3774 0
Description Replaced Qty. Notes Kits/Assys Where 7 X-3-700 LOCKWASHER 2 K-3774,K-4080 8 9003 BOLT 2 7/6 X -/4 K-3774,K-4080 9 4306302 ACTUATOR SHAFT 4306082 K-3774,K-4080 0 430694 CLUTCH REL SHAFT KEY K-3774,K-4080 X-8-0503M HEX HEAD CAPSCREW 4 M5 X 0.8 X 2 2 4306347 HAND HOLE COVER 3 K-3774 CROSS-SHAFT ASSEMBLY KIT
Group: ECA SPEED SENSOR 20704-0-06 ECA SPEED SENSOR Description Replaced Qty. Notes Kits/Assys Where K-3776 ECA SPEED SENSOR KIT 430690 2
Group: ELECTRIC CLUTCH ACTUATOR 2 20706A-09-0 ELECTRIC CLUTCH ACTUATOR Description Replaced Qty. Notes Kits/Assys Where K-3777 ELECTRIC CLUTCH ACTUATOR KIT 4306483, 4306447 2 X-8L-609 CAPSCREW 3 K-3777 3
Group: HYBRID CONTROLLER 2 20707-0-06 HYBRID CONTROLLER Description Replaced Qty. Notes Kits/Assys Where K-4034 HYBRID CONTROLLER KIT (LP) RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 2 430599 NUT ASSEMBLY 3 (/4-20) K-402,K-4034 4
Group: INVERTER 20720-09-0 INVERTER Description Replaced Qty. Notes Kits/Assys Where K-4065 INVERTER KIT 43078 RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 5
KITS & ASSEMBLIES Description Replaced Qty. Notes Kits/Assys Where K-325 SPEEDO PLUG KIT K-34 NUT KIT K-3438 POSITION SENSOR KIT K-3772 SPEED SENSOR KIT K-3774 CROSS-SHAFT ASSEMBLY KIT K-3776 ECA SPEED SENSOR KIT K-3777 ELECTRIC CLUTCH ACTUATOR KIT K-3795 COUNTERSHAFT BRG KIT 4306483, 4306447 33645, 79943 K-395 GREASE HOSE KIT K-3990 TRANSMISSION HARNESS (LP) K-406 GEN 3 X-Y SHIFTER KIT (LP) K-407 SHIFT BAR HOUSING ASSY K-402 TRANSMISSION CONTROLLER KIT K-4034 HYBRID CONTROLLER KIT (LP) 4306526 COMPLETE RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-404 PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-404R REMAN PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4043 RELAY BOX / BATTERY CONTROLLER KIT FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4044 COOLING FAN KIT - 2V FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4045 FUSE KIT FOR USE WITH METAL PEC ENCLOSURE ONLY - RESTRICTED 6
Description Replaced Qty. Notes Kits/Assys Where PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4048 ACTUATOR ASSEMBLY A-7900 K-4049 ROTARY POSITION SENSOR 4306348 K-4065 INVERTER KIT 43078 RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers K-4080 MOTOR / GENERATOR KIT K-408 ACCESS COVER SERVICE KIT (MY09) K-4082 TOP COVER SERVICE KIT (MY09) K-4083 AIR FILTER COVER SERVICE KIT (MY09) K-4084 MASTER PEC COVER SERVICE KIT (MY09) K-4085 POSITION SENSOR KIT (LP) 69920 RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4096 AIR FILTER KIT 43065 FOR USE WITH METAL ENCLOSURE PEC K-44 MY09 PEC MOUNTING STUD KIT K-45 HYBRID FRONT COVER SEAL KIT FOR USE WITH METAL ENCLOSURE ONLY - METRIC FASTENERS K-46 PEC ASSY KIT (CD) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-46R REMAN PEC ASSY KIT (CD) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS S-2864 REAR BRG COVER ASSY 7
Group: MAIN DRIVE GEAR 3 00403-06-06 MAIN DRIVE GEAR Description Replaced Qty. Notes Kits/Assys Where K-452 BEARING KIT (INPUT SHAFT) 675250, 742259.75" INPUT 3 4305928 MAIN DRIVE GEAR 8
Group: MAINSHAFT ASSY 8 9 9 0 2 3 3 6 7 6 4 5 7 8 9 9 20 2 28 28 22 3 24 3 33 23 35 25 26 2 20 32 28 00209-08-0 MAINSHAFT ASSY Description Replaced Qty. Notes Kits/Assys Where 4 70787 BEARING CONE 6 4306276 SLIDING CLUTCH (5TH/6TH) 7 430476 CLUTCH HUB 5/6 9
Description Replaced Qty. Notes Kits/Assys Where 8 4304543 OD GEAR-MAINSHAFT 9 335737 BEARING 2 0 335728 SNAP RING 335729 335727 WASHER 2 4304098 4TH GEAR-MAINSHAFT 430440 3 424075 BEARING 2 5 335725 SNAP RING 6 4306507 SLIDING CLUTCH (3RD/4TH) 7 430475 CLUTCH HUB 3/4 8 4304057 3RD GEAR-MAINSHAFT 4304063 9 335722 BEARING 2 20 33577 SNAP RING 33578 2 2 33579 WASHER 2 22 43066 2ND GEAR-MAINSHAFT 23 430665 SLIDING CLUTCH (ST/2ND) 24 430660 ST GEAR-MAINSHAFT 25 430659 REV GEAR-MAINSHAFT 26 430664 CLUTCH HUB - REV 28 0J06 STEEL BALL 3 3/6" 3 43067 BEARING 2 32 430672 BEARING 33 430655 MAINSHAFT 35 K-460 BEARING KIT (OUTPUT SHAFT) 5557003, 723 20
Group: MOTOR GENERATOR 2 3 5 4 6 7 20705A-05-08 MOTOR GENERATOR Description Replaced Qty. Notes Kits/Assys Where K-4080 MOTOR / GENERATOR KIT RESTRICTED PART Only available to Authorized Eaton Hybrid Dealers 2 X-8-0 CAPSCREW 5/8"-X2-/4" 2 X-8-04 HEX SCREW 3.625 - X 2.75 3 X-3-000 LOCKWASHER 4 4 X-8L-609 CAPSCREW 3 K-3777 5 5568550 O-RING K-45 2
Description Replaced Qty. Notes Kits/Assys Where 6 X-8-0503M HEX HEAD CAPSCREW 4 M5 X 0.8 X 2 7 4306347 HAND HOLE COVER 22
Group: PARK MECHANISM 3 2 00500-08-0 PARK MECHANISM Description Replaced Qty. Notes Kits/Assys Where K-4048 ACTUATOR ASSEMBLY A-7900 2 K-4049 ROTARY POSITION SENSOR 4306348 3 430675 GASKET K-4048,K-4049 23
Group: PEC AIR FILTER 6 Included in and 6 2 3 2072-09-0 4 5 PEC AIR FILTER Description Replaced Qty. Notes Kits/Assys Where K-4096 AIR FILTER KIT 43065 FOR USE WITH METAL ENCLOSURE PEC 2 4306940 AIR FILTER COVER SEAL K-4083,K-4084,K- 4096 3 X-3-0603M WASHER, CONICAL (SEALING) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K-4096 4 X-3-060M LOCKWASHER (M6) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K-4096 5 X-8-068M SCREW, HEX HD (M6XX6) 6 K-4083 AIR FILTER COVER SERVICE KIT (MY09) 6 K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K-4096 24
Group: PEC CD BATTERY 5 8 0 9 3 4 Included in 7 Included in s 3,4,5 and 7 2 6 (not pictured) - Individual Cover Seals - Also included in Cover Service Kits 7 (not pictured) - Master PEC Cover Kit 2079-09-0 PEC CD BATTERY Description Replaced Qty. Notes Kits/Assys Where 2 K-404 PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-404R REMAN PEC ASSY KIT (CD) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-46 PEC ASSY KIT (CD) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 2 K-46R REMAN PEC ASSY KIT (CD) 3 K-4082 TOP COVER SERVICE KIT (MY09) INERTIA SWITCH IS LOCATED BEHIND THE SERVICE COVER - RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 4 K-4083 AIR FILTER COVER 25
Description Replaced Qty. Notes Kits/Assys Where SERVICE KIT (MY09) 5 K-408 ACCESS COVER SERVICE KIT (MY09) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS 6 4306939 TOP COVER SEAL RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS K-4043,K-4044,K- 4082,K-4084 6 4306940 AIR FILTER COVER SEAL K-4083,K-4084,K- 4096 6 430694 ACCESS COVER SEAL K-4043,K-4044,K- 4045,K-408,K-4084 7 K-4084 MASTER PEC COVER SERVICE KIT (MY09) 8 X-8-068M SCREW, HEX HD (M6XX6) RESTRICTED PART ONLY AVAILABLE TO AUTHORIZED EATON HYBRID DEALERS QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K-4096 9 X-3-060M LOCKWASHER (M6) QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K-4096 0 X-3-0603M WASHER, CONICAL (SEALING) QUANTITY AS REQUIRED K-4043,K-4044,K- 4045,K-408,K- 4082,K-4083,K- 4084,K-4096 26
Group: REVERSE IDLER GEAR ASSY 9 6 8 5 20 5 00455-02-03 REVERSE IDLER GEAR ASSY Description Replaced Qty. Notes Kits/Assys Where 5 335674 BEARING 2 6 430663 SPACER 8 430729 REVERSE IDLER SHAFT 335672 9 0J06 STEEL BALL 3/6" 20 430662 REVERSE IDLER GEAR 27
Group: SHIFT BAR HOUSING 5 23 Indicates Not Included in 999 2 6 20 5 23 7 2 4 22 4 7 9 8 3 8 9 9 8 7 999 8 9 8 9 7 9 8 6 7 0 2 9 8 3 2073-08-0 28
SHIFT BAR HOUSING Description Replaced Qty. Notes Kits/Assys Where 20044 PIN 2 3 69522 SHIFT BLOCK (ST/2ND) 4 69526 SHIFT BLOCK - REVERSE 5 4303656 PLUG 4 6 430667 SHIFT YOKE (ST/2ND) 7 430669 SHIFT YOKE - REVERSE 8 4306257 YOKE BAR (ST/2ND) 9 4306258 YOKE BAR (3RD/4TH) 0 4306259 YOKE BAR (5TH/6TH) 4306260 YOKE BAR - REVERSE 2 4306264 SHIFT YOKE (3RD/4TH) 3 4306266 SHIFT YOKE (5TH/6TH) 4 4306270 SHIFT BAR HOUSING 5 430638 REVERSE SWITCH PIN 6 4306390 SPRING 4 7 0J4 STEEL BALL 0 8 JM3528 PIN 6 9 JM6028 PIN 6 20 43079 BALL RETAINER- REVERSE 2 5900 GASKET 4 22 430627 GASKET K-407 23 X-8C-600 CAPSCREW 3/8"-6X" 999 K-407 SHIFT BAR HOUSING ASSY COMPLETE 29
Group: TRANSMISSION CONTROLLER 2 3 2075-09-0 TRANSMISSION CONTROLLER Description Replaced Qty. Notes Kits/Assys Where K-402 TRANSMISSION CONTROLLER KIT 2 430599 NUT ASSEMBLY 3 (/4-20) K-402,K-4034 3 X-0-402 PLAIN WASHER 3.250 30
Group: TRANSMISSION HARNESS 2076-09-0 TRANSMISSION HARNESS Description Replaced Qty. Notes Kits/Assys Where K-3990 TRANSMISSION HARNESS (LP) 4306526 3
Group: X-Y SHIFTER MODULE 4 3 Not Vented No Locating Tab Longer Shift Finger 2 5 2074-09-0 X-Y SHIFTER MODULE Description Replaced Qty. Notes Kits/Assys Where K-406 GEN 3 X-Y SHIFTER KIT (LP) 2 4305452 GASKET K-406 3 K-3438 POSITION SENSOR KIT 4 X-8C-65 CAPSCREW 4 5 K-4085 POSITION SENSOR KIT (LP) 69920 32
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