Timberline s was designed with the well pumper and the chemical man in mind. Each pump has a simple but rugged design that can be repaired in the field within minutes on the tailgate of a pickup truck. Standard features include wetted parts, TFE o-rings in both checks, sealed lube system, and a timer/controller that will turn down to 3 strokes per minute. For chemical injection applications where a pneumatic pump is the right choice, the Timberline is the ideal pump to meet your needs. Springs are engineered for optimum performance and for long life. Exhaust gas from both the piston housing and the controller can be vented to a safe area. The bleed screw is designed to accept a hose to allow collection of chemical. Features: Materials of Construction: Dual seals and a piston wear guide (2.25" pistons and larger) ensure concentric plunger stroke and longer seal life. The pump will continue to function properly even after the lower seal has failed. By adding a gauge to the lubrication system the lease operator can determine if maintenance on the pump is required. If maintenance is necessary the operator can order parts and schedule the maintenance at his convenience. Sealed lubrication system Lubrication changed only when seals are replaced. Wetted Parts (Excluding plunger) Plunger (Optional) Piston Piston Housing s (Optional) Check Seats MPT Body MPT-II Body Check Ball (Optional) 7-4PH SST 7-4PH SST Ceramic Coated 303 SST 303 SST Buna TFE 303 SST Aluminum Carbide Teflon seats in the discharge and suction check bodies give positive sealing. Timberline Manufacturing Company, 203; All Rights Reserved /3
Operating Specifications Model 255 2522 2530 5030 5040 560 * Max Discharge Pressure (psi) 4500 0,500 5,000 4500 9000 2400 Discharge Pressure @00 psi 300 7500 3,000 3300 600 400 Ratio @ 00 psi 3: 75: 30: 33: 6: 4: Stroke Length.6 Volume @ 50 strokes/min (QPD) 60 60 60 243 200 220 4 Minimum Volume (QPD) 2,3.75.25.25 5 5 44 Max Inlet Pressure (psi) 50 Max Operating Temperature ( F) 80. 84 QPD at 70 strokes per minute. 2. Minimum rates for the Model 255 or calculated using /8 stroke length and 4 strokes per minute. 3. Minimum rates for Models 2522, 2530, 5030, & 5040 or calculated using /4 stroke length and 4 strokes per minute. 4. Maximum Volume for 560 achieved at approximately 35-40 strokes/minute. 50 strokes/minute does not allow for full stroke length and reduces overall flow rate. Gas Consumption (SCF per stroke) Supply Pressure (psi) 255 2522 2530 / 5030 5040 560 20 0.0024 0.0054 0.0097 0.072.68 30 0.003 0.0070 0.024 0.022.2084 40 0.0038 0.0086 0.052 0.027.2556 50 0.0045 0.00 0.080 0.0320.309 60 0.0052 0.07 0.0208 0.0370.349 70 0.0059 0.033 0.0236 0.049.396 80 0.0066 0.048 0.0264 0.0468.4423 90 0.0073 0.064 0.029 0.058.489 00 0.0080 0.080 0.039 0.0567.536 0 0.0087 0.095 0.0347 0.067.5826 20 0.0094 0.02 0.0375 0.0666.6296 30 0.00 0.0226 0.0403 0.076.676 40 0.008 0.0242 0.0430 0.0765.7226 50 0.05 0.0258 0.0458 0.085.7698 Discharge Pressure (PSI) + 200 Supply Pressure (PSI) = ( ) Ratio (From Table Above) For example: At 2000 PSI discharge pressure, using a model 255 pump: Supply Pressure (PSI) = ( 2000 PSI+200 3 ) = 7 PSI ** * Contact manufacturer for additional information and availability ** Use 20 PSI minimum, 50 PSI maximum Page 2
Model 255 Item Part Number Qty Material Description 3080 Retainer Seal Plunger 2 3090 7-4SST 309 Ceramic Coated Plunger 3 3070 303 SST Piston 4 3020 303 SST Piston Housing 5 3060 Body Assembly 7 30090 Delrin Ring Back-Up 8 3000 Bleed Screw 9 300 Suction Check 0 30230 Body Discharge Check Inlet 30240 Body Discharge Check Outlet 2 3020X Hasteloy C Return Spring 3 30380 Ball Stop 40040 5 4004 TFE 40042 Buna-N 6 4002 TFE 7 40430 4043 Carbide Ball 8 40250 Lubrithane 40252 U-Cup 9 40320 4032 Carbide Ball 20 40260 302 SST Discharge Check Spring 22 4040 4 8-8 SST Socket Head Screw 40220 UHMWPE (U) 4022 TFE/Carbon (C) 23 40222 TFE/Glass Moly (G) 40223 TFE/Graphite (Q) Seal 40224 TFE/ETP (E) 40225 Buna-N (B) 24 4060 8-8 SST/Buna-N Nut Self-Sealing 25 40600 8-8 SST Hex Head Cap Screw 26 4028 TFE 40340 27 4034 TFE 40342 Buna-N 28 40060 40062 Buna-N 30 40300 40302 Buna-N 3 40400 40402 Buna-N 33 40450 2 SST Plug 34 40860 Nylon Vent 35 30096 Delrin Packing Ring Kits When ordering kits you must include the pump model number POK Includes o-rings, seals, back-ups, and check spring (Items 7, 5, 6, 20, 23, 26 thru 3, 35) WRK Includes o-rings, seals, backups, check spring, u-cup, check balls, and return spring (Items 7, 2, 5 thru 20, 23, 26 thru 3, 35) PRK Includes plunger, O-rings, seals, backups, check spring, u-cup, check balls, and return spring (Items 2, 7, 2, 5 thru 20, 23, 26 thru 3, 35) Page 3
Model 2522 / 2530 / 5030 / 5040 Item Model Qty 2522 2530 5030 5040 Material Description 30000 30480 30270 30600 303 SST Retainer Seal Plunger 2 3000 30350 7-4 SST 300 3035 7-4 SST Ceramic Coated Plunger 3 30020 30260 30590 303 SST Piston 4 3003 3025 3058 303 SST Housing Piston 5 30070 30500 30360 30620 Body Assembly 6 30080 30320 Centering Washer 7 30090 30330 2 Delrin Ring Back-UP 8 3000 Bleed Screw 9 300 30340 Suction Check 0 3020 Body Discharge Check Valve Inlet 3030 Body Discharge Check Valve Outlet 2 30430 30630 302 SST 30220 7-7 SST Return Spring 3 30380 30390 Ball Stop 4 30400 3040 30420 TFE/Graphite Comp Wear Guide 40040 40300 5 4004 4030 TFE 40042 40302 Buna-N 6 4002 4034 TFE 7 40430 4030 4043 403 Carbide Ball 8 40240 40230 40480 Lubrithane 40242 40232 40482 U-Cup 9 40430 4043 Carbide Ball 20 40260 302 SST Discharge Check Spring 2 4040 4 8-8 SST Socket Head Screw 22 4060 4 8-8 SST Socket Head Screw 40220 4020 UHMWPE (U) 4022 TFE/Carbon (C) 23 40222 TFE/Glass Moly (G) 2 40223 4023 TFE/Graphite (Q) Seal 40224 4024 TFE/ETP (E) 40225 Buna-N(B) 24 40200 8-8 SST/Buna Nut Self-Sealing 25 4080 8-8 SST Screw Cap Hex Head 26 4002 TFE 40040 27 4004 TFE 40042 Buna-N 28 40060 40360 40062 40362 Buna-N 29 40080 4000 40082 4002 Buna-N 30 4000 40380 4002 40382 Buna-N 3 4020 40420 40550 4022 40422 40552 Buna-N 33 40450 2 SST Plug 34 40460 Nylon Vent 35 30096 30336 2 Delrin Packing Ring Kits When ordering kits you must include the pump model number POK Includes o-rings, seals, back-ups, and check spring (Items 7, 5, 6, 20, 23, 26 thru 3, 35) WRK Includes o-rings, seals, backups, check spring, u-cup, check balls, and return spring (Items 7, 2, 5 thru 20, 23, 26 thru 3, 35) PRK Includes plunger, O-rings, seals, backups, check spring, u-cup, check balls, and return spring (Items 2, 7, 2, 5 thru, 20, 23, 26 thru 3, 35) Page 4
Model 2522 / 2530 / 5030 / 5040 Page 5
Model 560 Pump Parts List ITEM PART NO. QTY. MATERIAL DESCRIPTION 30926 303SS CENTERING RETAINER SEAL 2 30970 7-4PH SS 3097 7-4PH SS -CERAMIC COATED PLUNGER 3 30960 303SS PISTON 4 3095 303SS HOUSING PISTON 5 30937 36SS BODY ASSEMBLY 6a 30940 36SS RING BACK-UP 6b 3094 2 36SS PACKING RETAINER 7 3000 36SS SCREW BLEED 8 30955 36SS BODY SUCTION CHECK VALVE 9 30945 36SS BODY DISCHARGE CHECK VALVE INLET 0 30947 36SS BODY DISCHARGE CHECK VALVE OUTLET 40640 8-8 SS PIN ROLL 2 4038 TEFLON 3 40650 36 SS 4065 CARBIDE BALL 4 40660 2 LUBRITHANE U-CUP 5 40670 36 SS 4067 CARBIDE BALL 6 40680 SS SPRING 7 40690 0 8-8SS SCREW SOCKET HD 8 40630 UHMWPE U' SEAL 2 4063 TFE / COMPOSITE C' SEAL 9 40200 8-8SS/SILICONE WASHER NUT SELF-SEALING 20 4080 8-8SS SCREW CAP HEX HD 2 407 TEFLON 22 40720 VITON 40722 BUNA 23 4020 VITON 4022 BUNA 24 25 40730 VITON 40732 BUNA 40740 VITON 40742 BUNA 27 40450 2 SST /4NPT PLUG 28 40760 VITON 40762 BUNA 29 30 30965 VITON 30967 BUNA 40400 VITON 40402 BUNA 3 9000 BRASS VERSA VSP-4302 4 WAY VALVE 32 40460 2 NYLON VENT /4 NPT 33 22004 STEEL HEX NIPPLE /4 NPT X 2.00 Kits When ordering kits you must include the pump model number POK Includes o-rings, seals, back-ups, and check spring (Items 6, 2, 6, 8, 2-25, 28-30) WRK Includes o-rings, seals, backups, check spring, u-cup, check balls, and return spring (Items 6, 2 thru 6, 8, 2-25, 28-30) PRK Includes plunger, o-rings, seals, backups, check spring, u-cup, check balls, and return spring (Items 2, 6, 2 thru6, 8, 2-25, 28-30) Page 6
Model 560 Pump Page 7
Model 560 Pump Supply Connections Page 8
CONTROLLERS MPT Timer Repair Kit (TRK MPT): Includes push rod, seal disk, diaphragm, body seal, stem O-ring, and return spring (Items 5-7,, 5, 6) MPT-II ITEM PART NUMBER DESCRIPTION MATERIAL QTY 2030 KNOB NYLON 2 3080 TIMER STEM SST 3 3070 BODY LOWER ALUM 4 300 SEAT SST 5 3030 BODY CENTER ALUM 6 3020 SPACER ALUM 7 3040 CAGE ALUM 8 3060 BODY VOLUME ALUM 9 3050 RETAINER ALUM 0 340 KNOB SPRING SST 350 SPRING SEAT SST 2 330 SPRING PEANUT SST 3 3220 PEANUT SST 4 2040 STEM BUNA 5 392 SEAT BUNA 6 3202 LOWER SEAT BUNA 7 320 SHC SCREW (SHORT) SST 8 320 DIAPHRAGM UPPER BUNA 9 30 DIAPHRAGM MIDDLE BUNA 20 300 DIAGPHRAGM LOWER BUNA 2 3230 SEAT UPPER SST 22 3240 SEAT LOWER SST 23 2090 TIMER PIN SST 24 360 LOCK WASHER SST 4 25 370 SHC SCREW (LONG) SST 4 26 2050 PLUG BALL SST 27 3005 TIMER LABEL N/A 28 40560 NIPPLE /8" SST 29 2060 MUFFLER ACETAL Timer Repair Kit (TRK II): Includes diaphragms, O-ring stem, O-ring lower seat, peanut, spring peanut, spring seat, and upper/lower seats (Items -4, 6, 8-20, 2, 22) Page 9
Installation The pump must be installed in the vertical position with the suction check valve pointing straight down. Typical installations will include the following: A rate gauge or drum gauge to accurately set the injection rate The chemical supply level should be at least 6 above the suction check valve at startup Separate regulators when a relay is used in conjunction with the timer To prevent restricted supply gas, always mount the supply regulators as close to the pump as possible (no more than 6 away when using /4 tubing) Isolation valves on the suction, discharge, and supply lines Line check on the chemical discharge line Caution: If the discharge piping is not rated equal to or higher than the maximum discharge pressure rating of the pump then a relief valve should be used. Startup. Loosen bleed screw until the chemical is coming out of the end. Tighten as the pump is making a down stroke. 2. Set supply pressure so that the discharge pressure is 200psi above process pressure. 3. Set the injection rate by timing the suction rate from the rate gauge for one minute. Adjust the rate by rotating the set-point knob on the timer. 4. Adjusting the stroke length of the pump will also change the injection rate. 5. If no rate gauge is available you can set the rate by counting the number of strokes per minute. Then multiply the total strokes by the amount of fluid injected per stroke (see table). Maintenance Add or replace lubricate as required (usually when repairing pump). Use lubricant suitable for climate where the pump is installed. Troubleshooting Problem Possible Cause Corrective Action No supply gas/air. Check supply side gauge. Setting should be Timer not cycling 20 to 50 psi. Supply through to exhaust port Pump not stroking Low or no pump output Stroke rate adjustment knob closed. Stroke rate adjustment knob, open too much. Trash in seat. Bad soft goods in timer. Broken return spring. No output from timer. Supply pressure to low. Plunger stuck due to low lubrication. Discharge or suction line plugged. Pump mounted too high to create adequate suction. Viscosity of injection chemical too high. Air/Vapor in pump. Turn adjustment knob counter clockwise to proper setting. Turn adjustment knob counter clockwise to the proper setting. Disassemble timer and remove any foreign material. Install timer repair kit (TRK). Replace spring. Trouble shoot timer. Increase supply pressure to timer. Add lubricant. Clean lines. Mount pump a minimum of 6 below chemical. Increase suction & discharge line size. Bleed pump per startup procedure. Page 0
PNEUMATIC MODEL CODE BUILDER Sample Model : 255 - S 7 - U B / T Piston X Plunger Size.50 X.250 255 2.25 X.250 2522 3.00 X.250 2530 3.00 X.500 5030 4.00 X.500 5040 6.00 X.500 560 Controller MPT S MPT-II A Plunger Material 7-4 SST 7 CERAMIC COATED CC Seal Material BUNA B TFE/CARBON C (/4 only) TFE/ETP E TFE/GLASS MOLY G (/4 only) TFE/GRAPHITE Q UHMWPE U Material BUNA B VITON V Options (Add all that Apply) TFE Check Seal s T Carbide Check Balls C Relay R Oiler O DIMENSIONS: MODEL 255 2522 2530 5030 5040 560 A.55 2.34 2.34 2.66 2.64 8 B 6.8 7.08 7.32 7.27 7.74 6.5 IN-LINE CHECKS Timberline manufactures an In-Line Check Valve for chemical injection applications. The valve is compact, reliable, and competitively priced. Specifications: Connections Max. working pressure Materials of Construction: Body Seals Spring Ball ¼ male NPT x ¼ female NPT Up to 0,000 PSI 304 SST or Buna-N SST SST IN-LINE CHECK MODEL CODE BUILDER Sample Model : 24S V - 6 s V Buna B Max Pressure 6,000 PSI 6 0,000 PSI 0 While this information is presented in good faith and believed to be accurate, Timberline Manufacturing Company does not guarantee results based upon such information. Timberline Manufacturing Company reserves the right to change the design or specifications of these products without notice. Main Office South Texas Location 3255 Executive Boulevard, Suite 08 5 N. 3 rd Street Beaumont, Texas 77705 Kenedy, Texas 789 409-842-0300 Phone 830-583-053 Phone 409-842-220 Fax 830-583-0560 Fax www.tlinemfg.com