115 91 36-2 Rev. A Parts Manual RZT48 / 96 62001-00 Please read the operator manual carefully and make sure you understand the instructions before using the machine. Gasoline containing a maximum of 10% ethanol (E10) is permitted for use in this machine. The use of gasoline with more than 10% ethanol (E10) will void the product warranty.
When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional: This manual belongs to the machine with the manufacturing number: Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed to the engine compartment. Stated on the plate, from the top are: The machine s type designation (I.D.). The manufacturer s type number (Model). The machine s serial number (Serial no.) Please have the type designation and serial number available when ordering spare parts. 2016 All rights reserved. Orangeburg SC. Printed in U.S.A.
CONTENTS FRAME...4 ENGINE MOUNTING, GUARDS & MUFFLER...6 STEERING...8 IGNITION SYSTEM...10 BRAKE / LIFT...12 HYDRAULIC PUMP-MOTOR... WHEELS & TIRES...16 MOWER DECK / CUTTING DECK...18 SEAT...20 DECALS...22 Illustrations may or may not represent the actual assemblies and it is not recommended to use this manual as a guide to assemble or disassemble the mower. NOTE: All fasteners are Grade 5 unless otherwise specified.
4 FRAME 3 2 4 9 10 11 6 5 18 16 12 8 1 13 19 15 23 22 1 2 26 29 25 24 30 31 20 34 33 32 3 1 33 36 21 33 33 28 38 13 1 34 19 39 35 38
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 589 28 34-0 1 Frame, Front Right Red 2 589 28 33-0 1 Frame, Front Left Red 3 586 44 10-08 1 Frame, Rear Tube Red 4 586 21 44-16 1 Guard, Rear Red 5 510 26 18-02 1 Plate, Outer Brake Blk 6 510 20 6-03 1 Plate, Brake Latch Blk 580 52 80-02 1 Plate, Lift Outer Blk 8 510 24 05-02 1 Plate, Lift Inner Blk 9 522 84 29-09 1 Plate, Foot Red w/ Sefety Decal 10 522 4 0-09 1 Foot Rest Blk 11 581 22 28-02 1 Mount, Strut Right Blk 12 581 22 29-02 1 Mount, Strut Left Blk 13 580 48 61-01 6 Spacer 580 50 13-02 2 Support, Fender Blk 15 510 01 65-03 1 Pin, Lift 16 539 9 69-89 2 Pin 1 539 10 25-8 6 Grommet, Rubber 18 539 10 44-11 1 Knob w/ Stud 19 581 51 43-01 2 Swivel, Trunion 20 521 93 81 01 2 Link, Suspension 21 84 49 05-12 2 Bolt 5/16-18 x 3/4 Hex Flange Hd 22 5 11-01 6 Bolt 3/8-16 x 3 Hex Flange Hd 23 84 49 05-48 1 Bolt 5/16-18 x 3 Hex Hd 24 539 10 23-35 4 Bolt 5/16-18 x 4 Hex Hd 25 84 8 05-36 6 Bolt 5/16-18 x 2-1/4 Hex Hd 26 84 8 05-44 2 Bolt 5/16-18 x 2-3/4 Hex Hd 2 84 8 06-48 8 Bolt 3/8-16 x 3 Hex Hd 28 84 8 04-16 2 Bolt 1/4-20 x 1 Hex Hd 29 539 99 06-45 2 Bolt 3/8-16 x 1 Round Hd Square Neck 30 539 11 06-4 4 Screw #10-12 x 1-1/4 31 539 20 02-82 6 Nut 3/8-16 Hex Jam Nyloc 32 539 9 69-8 2 Nut 1/4-20 Hex Nyloc 33 539 11 28-99 1 Nut 5/16-18 Hex Flange Nyloc 34 521 99 65-01 10 Nut 3/8-16 Hex Flange Nyloc 35 539 11 91-24 2 Nut /16- Hex Nyloc 36 819 16-6 Washer 3/8 Std Flat 3 819 09 10-16 2 Washer 1/4 SAE Flat 38 819 11 11-16 11 Washer 5/16 SAE Flat 39 819 21 21-13 2 Washer 1/2 Flat 5
ENGINE MOUNTING, GUARDS & MUFFLER 3 4 28 23 15 5 13 1 24 11 31 30 29 30 34 18 16 26 19 31 2 1 32 8 9 10 12 20 6 30 2 33 20 25 21 22 6
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 588 01 1-02 1 Plate, Engine Blk 2 58 24 16-01 1 Clutch 3 583 95 5-01 1 Tube, Exhaust Right 4 583 95 56-01 1 Tube, Exhaust Left 5 581 88 6-02 1 Bracket, Muffler Blk 6 532 44 81-45 1 Arm, Idler 582 53 89-01 1 Spindle, Idler 8 539 11 03-11 1 Pulley, Idler 9 58 53 4-01 1 Pulley, Engine 10 58 66 01-01 1 Spacer 11 539 13 28-59 1 Shield, Muffler 12 58 63 33-02 1 Stop, Clutch Blk 13 58 45 12-02 1 Guard, Muffler Blk 539 13 16-04 1 Muffler Assembly 15 532 19 61-05 1 Spring, Deck Drive 16 584 82 55-01 2 Assy, Drain Hose 19 1 539 10 13-63 1 Clamp 18 522 59 90-01 1 Adapter, Oil Drain 19 585 80 1-01 1 Plug, Oil 20 501 60 3-01 2 Bearing, Flanged 21 582 53 95-01 1 Bolt 1/2-13 x 2-3/4 Hex Flange Hd 22 84 52 06-56 1 Bolt 3/8-16 x 3-1/2 Hex Hd 23 82 05-06 2 Bolt 5/16-18 x 3/4 Round Hd Square Neck 24 82 05-08 2 Bolt 5/16-18 x 1 Round Hd Square Neck 25 581 33 28 03 1 Bolt /16-20 x 2-1/2 Hex Hd 26 81 49 04-10 1 Screw 1/4-20 X 5/8 Thread Form 2 539 9 69-49 4 Bolt 3/8-16 x 1-3/4 28 81 49 05-12 4 Screw 5/16-18 x 3/4 Thread Form 29 521 99 11-01 1 Nut 1/2-13 Hex Flange Nyloc 30 539 11 28-99 5 Nut 5/16-18 Hex Flange Nyloc 31 539 9 69-9 2 Nut 3/8-16 Hex Nyloc 32 819 12-2 Washer 5/16 Std Flat 33 532 12 61-9 1 Washer, Clutch 34 810 03 06-00 4 Washer 3/8 Split Lock NOT SHOWN ------------------ 1 Engine, Kawasaki FR691V 23 HP For Engine Replacement Parts, See a Kawasaki Dealer 585 2-01 1 Harness
STEERING 1 18 23 6 10 20 23 9 11 3 22 19 13 22 16 12 20 2 1 4 15 21 20 5 22 8 21 8
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 590 09 08-03 1 Lever w/ Grip Right 590 09 08-04 1 Lever w/ Grip Left 2 532 19 98-49 2 Clip, Spring 3 585 12 4-05 2 Bracket, Control 4 532 43 82-82 4 Bearing 5 58 18-01 2 Lever, Control 6 5 42 00-01 2 Lever, Handle 584 92 2-01 2 Spacer, Pivot Control 8 539 10 2-20 2 Dampener 9 581 43 5-01 2 Block, Tracking 10 539 10 28-45 2 Spring 11 588 60 49-01 1 Assy, Right Control Linkage 12 588 60 50-01 1 Assy, Left Control Linkage 13 84 49 05 12 8 Bolt 5/16-18 x 3/4 Hex Flange Hd 84 8 05-24 2 Bolt 5/16-18 x 1-1/2 Hex Hd 15 84 8 05-16 2 Bolt 5/16-18 x 1 Hex Hd 16 84 8 08 44 2 Bolt 1/2-13 x 2-3/4 Hex Hd 1 58 88 53-01 2 Screw 5/16-18 x 1-3/4 Button Hd 18 58 29 64-03 4 Screw 5/16-18 x 1-1/4 Button Hd 19 539 10 80-10 2 Nut 1/2-13 Hex Jam Nyloc Grade 2 20 539 11 28-99 10 Nut 5/16-18 Hex Flange Nyloc 21 539 99 05-85 4 Nut 5/16-18 Hex Whiz Lock 22 83 80 05-00 8 Nut 5/16-18 Hex Nyloc 23 819 11 11-16 6 Washer 5/16 SAE Flat 9
10 IGNITION SYSTEM 5 19 2 1 4 3 6 8 10 15 26 1 38 11 49 41 46 42 44 43 2 9 45 24 3 13 16 35 33 12 28 39 25 40 36 9 29 50 4 48 18 34 20 22 23 21 30 31 32 48
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 58 1 90-02 1 Fender, Right Blk 2 56 3 05-01 1 Fender, Left Blk 3 589 92 61-01 1 Assy, Fuel Tank 3, 21, 22, 23, 33 4 585 12 48-02 1 Cap, Fuel w/ Tether 5 539 11 2-34 1 Cable, Throttle 6 539 11 24-39 1 Control, Choke 539 10 5-41 1 Switch, Ignition 8 582 10 6-02 1 Switch, Brake 9 532 10 95-53 2 Switch, Interlock 10 532 19 8-02 1 Switch, Interlock 11 584 25 46-02 1 Plate, Control 12 539 10 24-36 1 Battery 13 510 03 00-03 1 Bracket, Battery 582 60 96-02 1 Box, Battery Blk 15 532 13 15-63 3 Terminal Cover 16 539 10 2-59 1 Insulator 1 56 61 81-01 1 Valve, Fuel Check 18 539 91 63-25 1 Valve, Fuel 19 582 04 28-01 1 Solenoid 20 539 13 30-49 1 Knob 21 539 10 52-45 1 Grommet, Rubber 22 56 61 82-01 1 Grommet, Check Valve 23 532 13 92-1 Elbow 24 56 3 11 01 1 Lens, Left 25 56 3 09-01 1 Rim, Left 26 56 3 12-01 1 Lens, Right 2 56 3 10-01 1 Rim, Right 28 586 12 39-06 1 Assy, Fuel Line 18, 30, 31,32 29 58 04 45-44 1 Hose 3/16" Vapor 44" 30 58 04 48-10 1 Hose 1/4" X 10" Fuel 31 58 04 48-18 1 Hose 1/4" X 18" Fuel 32 532 12 34-8 4 Clamp 33 522 55 91-01 1 Shield, Heat 34 586 16 08-01 1 Meter, Service 35 588 83 94-01 1 Hook, J 36 581 22 30-01 2 Plate, Tapped 3 586 10 81-01 1 Cable, Negative Blk 38 586 10 82-01 1 Cable, Positive Red 39 81 49 04-08 2 Screw 1/4-20 x 1/2 Hex Self Tap 40 539 11 06-3 2 Screw 10-24 x 3/4 Washer Hd 41 539 11 12-29 1 Screw 1/4-20 x 5/8 Button Socket 42 54 82 2-01 4 Screw 10-24 x 3/4 Socket Hd 43 539 99 03-16 2 Bolt 5/16-18 x 3/4 Round Hd Square Neck 44 539 99 06-45 2 Bolt 3/8-16 x 1 Round Hd Square Neck 45 539 99 04-11 2 Bolt 10-24 x 1/2 Hex Hd 46 521 99 65-01 2 Nut 3/8-16 Hex Flange Nyloc 4 539 9 69-2 Nut 10-24 Hex Nyloc 48 539 9 69-8 5 Nut 1/4-20 Hex Nyloc 49 539 11 28-99 2 Nut 5/16-18 Hex Flange Nyloc 50 539 99 00-53 1 Washer 1/4 Internal Lock 11
BRAKE / LIFT 16 8 3 8 5 13 1 4 2 6 9 10 11 15 1 12 12
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 580 43 58-01 1 Shaft, Brake 2 586 6 02-02 1 Shaft, Lift 3 510 42 29-01 2 Rod, Handle Release 4 580 96 04-01 1 Rod, Latch Release 5 510 03 0-01 2 Spring, Compression 6 812 00 00-02 3 E-Ring 510 20 2-01 2 Grip, Handle 8 510 20 3-01 2 Button, Push 9 525 84 2-01 2 Link, Rear Suspension 10 522 85 86-01 2 Bracket, Centering Link 11 532 19 51-61 2 Stud w/ Anti-Rotate 12 539 9 69-89 2 Pin 13 510 18 49-01 4 Nut, Plastic 83 80 04-00 2 Nut 1/4-20 Hex Nyloc 15 532 1 59-94 2 Nut, Lift Link 16 819 09 12-16 3 Washer 1/4 Flat 1 819 21 21-13 2 Washer 1-5/16 13 Gauge 13
HYDRAULIC PUMP-MOTOR 10 16 5 26 11 18 15 19 24 1 26 26 21 2 12 13 24 21 6 22 25 24 20 23 4 8 3 24 2 19 1 9
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 510 3 56-01 1 EZT, Left 2 510 3 56-02 1 EZT, Right 3 54 03 05-01 1 Rod, EZT Brake Left 4 54 03 05-02 1 Rod, EZT Brake Right 5 539 11 04-11 1 Belt, EZT 6 539 11 03-42 2 Spring, Brake Rod 539 12 00-80 2 Cog, Brake Disc 8 539 12 00-9 2 Assembly Kit, Brake Arm 9 55 50 0-01 1 Assembly Kit, Hub w/ Nuts 10 501 40 36-02 2 Assembly Kit, Blade, Pulley 11 522 94 11-01 2 Link Arm, Bypass 12 510 18 41-04 2 Spacer Tube 13 580 80 65-02 2 Support, EZT Front 580 80 66-02 2 Mount, EZT Rear Blk 15 539 9 69-88 1 Pin 16 84 8 05-44 4 Bolt 5/16-18 x 2-3/4 Hex Hd 1 539 9 69-34 2 Bolt 5/16-18 x 3/4 Hex Hd 18 84 8 05-36 2 Bolt 5/16-18 x 2-1/4 Hex Hd 19 539 99 06-3 4 Bolt 3/8-16 x 2-1/2 Hex Hd 20 84 81 10-12 1 Screw 10-24 x 3/4 Slotted Round Hd 21 83 80 05-00 8 Nut 5/16-18 Hex Nyloc 22 539 9 69-8 2 Nut 1/4-20 Hex Nyloc 23 539 9 69-1 Nut 10-24 Hex Nyloc 24 819 13 13-16 8 Washer 3/8 SAE Flat 25 819 09 10-16 4 Washer 1/4 SAE Flat 26 819 11 11-16 Washer 5/16 SAE Flat 2 539 99 01-18 4 Washer 3/8 Split Lock 15
WHEELS & TIRES 1 11 8 10 6 15 4 5 12 3 16 13 2 9 16
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 580 83 0-01 2 Assy, Wheel Rear 18 x 9.5-8 2 580 83 08-01 2 Assy, Wheel Caster 11 x 6.5 3 586 65 03-0 2 Yoke Red 4 539 11 56-38 2 Zerk 3/16 Drive 5 539 11 26-60 2 Bearing, Flanged 6 539 11 9-01 2 Bushing, Caster 539 10 25-35 2 Grease Cap 8 539 11 5-49 2 Plug, Caster 9 585 99 54-01 2 Spacer, Pivot 10 539 11 5-4 2 Spring, Caster 11 84 95 05-16 2 Bolt, Hex 5/16-18 x 1 w/ Nylon Patch 12 56 60 15-01 2 Bolt 1/2-13 x -1/2 Round Hd Square Neck 13 83 93 08-00 2 Nut 1/2-13 Hex Center Lock 539 10 11-3 8 Nut 1/2 Lug 15 539 11 56-5 2 Washer 16 819 18 22-12 2 Washer 9/16 1
18 MOWER DECK / CUTTING DECK 2 3 4 1 6 5 16 20 19 22 15 1 24 2 10 8 11 9 13 23 25 32 28 34 30 31 29 3 35 38 36 41 42 12 44 40 26 4 45 49 46 39 48 18 21 33 43
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 583 81 01-05 1 Deck Red 2 582 55 80-01 1 V-Belt 3 588 81 10-02 3 Blade, Bagging 4 588 81 28 05 1 Belt Shield, Left Blk 5 588 81 24 05 1 Belt Shield, Right Blk 6 539 13 18 98 3 Mandrel, Cast Iron 532 1 48-3 2 Wheel, Gauge 8 532 1 34-35 3 Pulley 9 532 19 61-06 1 Pulley, Idler 10 532 19 61-04 1 Pulley, Idler 11 532 19 31-9 1 Pulley, Idler 12 588 98 0-01 1 Deflector w/ safety decals 13 582 54 11-02 1 Bumper 532 13-91 1 Rod, Hinge 15 532 1 91-2 1 Rod, Nose Roller 16 532 11 04-85 1 Bearing 1 588 81 22 02 1 Arm, Idler 18 58 05 02 2 Arm, Suspension 19 532 41 55-98 1 Port, Washout 20 532 41 64-05 1 Coupling, Quick Connect 21 582 50 40-01 1 Spring, Deck Belt 22 58 35 4 01 1 Spring, Torsion 23 532 19 51-61 2 Stud, w/ Anti-Rotate 24 532 18 2-91 1 Shaft 25 582 36 05-01 1 Bushing, Nose Roller 26 532 1 60-66 1 Nose Roller 2 539 9 69-89 2 Pin 28 532 19 42-08 1 Pin, Cotter 29 539 11 55-4 1 Eye Bolt 5/16 x 3-1/2 30 82 11 06-1 Bolt 3/8-16 x 1-3/4 Round Hd Square Neck 31 532 19 34-06 2 Bolt 3/8-16 x 3-5/8 Shoulder 32 532 19 30-03 3 Bolt, Blade 33 584 95 39-01 12 Bolt 5/16-18 x 1-1/4 Hex Washer Hd 34 532 19 65-39 2 Bolt 3/8-16 Shoulder 35 81 00 05-10 2 Screw 5/16-18 x 5/8 Hex Washer Hd 36 588 43 83-01 1 Screw /16- x 2-1/8 Hex Washer Hd 3 532 13-29 4 Screw 1/4-20 x 5/8 Hex Thread Form 38 81 49 06-28 1 Screw 3/8-16 x 1-3/4 Hex Thread Form 39 81 49 04-08 1 Screw 1/4-20 x 1/2 Hex Self Tap 40 521 99 65-01 2 Nut 3/8-16 Hex Flange Nyloc 41 539 11 28-99 1 Nut 5/16-18 Hex Flange Nyloc 42 532 40 02-34 3 Nut 9/16 Top Center Lock 43 83 90 05-00 2 Nut 5/16-18 Hex Flange Lock 44 532 11 04-52 1 Pushnut 45 539 99 05-85 1 Nut 5/16-18 Hex Whiz Lock 46 83 90 06-00 1 Nut 3/8-16 Hex Flange Lock 4 532 1 85-15 1 Washer 16 Gauge 48 819 21 21-13 2 Washer 1/2 Flat 49 532 18 6-90 3 Washer Spacer 19
SEAT 1 2 8 15 5 13 12 3 9 6 10 4 11 20
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 590 8 34-01 1 Seat 2 590 85 60-02 1 Pan, Seat 3 589 6 12-10 1 Support, Seat Red 4 580 30 82-02 2 Support, Seat Rear Blk 5 589 48 35-01 2 Spring, Seat 6 539 10 25-8 2 Grommet, Rubber 539 10 4-63 5 Retainer, U Type 8 84 8 06-20 2 Bolt 3/8-16 x 1-5/8 Hex Hd 9 532 16 96-12 2 Bolt 5/16-18 Shoulder 10 510 42 2-01 2 Bolt 5/16-18 x 2-1/2 Round Hd Square Neck 11 539 99 03-16 4 Bolt 5/16-18 x 3/4 Round Hd Square Neck 12 81 49 05-12 4 Screw 5/16-18 x 3/4 Thread Form 13 521 99 65-01 2 Nut 3/8-16 Hex Flange Nyloc 539 11 28-99 6 Nut 5/16-18 Hex Flange Nyloc 15 819 16-2 Washer 3/8 Std Flat 16 819 18 22-12 2 Washer 9/16 21
DECALS 2 1 9 6 4 8 11 10 18 12 13 3 5 1 15 16 22
RZT48, 96 62001-00 Ref. Part No. Qty Description Kit / Assy Includes 1 590 9 18-01 1 Decal, Console 2 590 9 23-01 1 Decal, Guard Logo 3 590 9 91-01 1 Decal, Emblem 4 539 10 83-85 1 Decal, Do Not Tow 5 539 10 98-9 1 Decal, Service 6 539 10 5-45 1 Decal, Battery Warning 590 48 55-01 1 Decal, Warnings 8 58 49 41-01 1 Decal, Starting 9 58 60 88-01 1 Decal, Height Adjust 10 501 26 12-01 2 Decal, Tracking 11 58 60 90-01 2 Decal, Motion Control 12 501 26 13-01 1 Decal, Park.brake 13 591 0 92-01 2 Decal, RZT48 590 81 08-01 1 Decal, Deck Warning 15 589 35 9-01 1 Decal, No Step 16 591 0 83-01 1 Decal, 48" 1 510 24 02-01 1 Decal, Belt Routing 18 539 9-8 2 Pad, Abrasive 23
201-0-01