Instructions - Parts Check-Mate Displacement Pumps 3375H EN With priming piston and Severe Duty or MaxLife rod and cylinder. For professional use only. Not for use in explosive atmospheres. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 3 for model information. See page 4 for maximum working pressure and approvals. L00CM Model L00CS Model L500CM Model ti039a ti070a ti0396a
Related Manuals Contents RelatedManuals... Models...3 Warnings...4 Component Identification...6 Repair...7 Troubleshooting...7 Disassembly and Reassembly of Throat Packings andcartridge...7 Disassembly...8 Reassembly... Parts...8 60cc Displacement Pumps...8 00cc Displacement Pumps...9 00cc and 50cc Displacement Pumps...4 500cc Displacement Pumps...34 Dimensions...39 Outlet Housing Mounting Hole Layout...40 TechnicalData...4 Graco Standard Warranty...44 GracoInformation...44 Related Manuals Component Manuals in U.S. English: Manual Description Check-Mate Pump Packages 3376 Instruction-Parts 3356 Supply Units Operation 3357 Supply Units Repair-Parts 3358 Tandem Supply Units Operation 3359 Tandem Supply Units Repair-Parts 3375H
Models Models Check your displacement pump s identification plate (ID) for the 6-digit part number of your displacement pump. Use the following matrix to define the construction of your displacement pump, based on the six digits. For example, displacement pump Part No. L50CM represents the displacement pump (L), output volume in cc per cycle (50), carbon steel construction (C), and MaxLife coatings, packings, and enclosed wet cup (M). To order replacement parts, see Parts section starting on page 8.The digits in the matrix do not correspond to the Ref. Nos. in the Parts drawings and lists. ti06a ID L 50 C M First Digit L (displacement pump) Second, Third, and Fourth Digits Fifth Digit Sixth Digit Displacement Pump Volume per cycle (cc) Material Coatings, Packings, Enclosed Wet Cup 60 C Carbon Steel S Severe Duty 00 S Stainless Steel M MaxLife 00 50 500 3375H 3
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. Do not point gun at anyone or at any part of the body. Do not put your hand over the spray tip. Do not stop or deflect leaks with your hand, body, glove, or rag. Do not spray without tip guard and trigger guard installed. Engage trigger lock when not spraying. Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. Keep clear of moving parts. Do not operate equipment with protective guards or covers removed. Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply. FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: Use equipment only in well ventilated area. Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc). Keep work area free of debris, including solvent, rags and gasoline. Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present. Ground all equipment in the work area. See Grounding instructions. Use only grounded hoses. Hold gun firmly to side of grounded pail when triggering into pail. If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem. Keep a working fire extinguisher in the work area. 4 3375H
Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer s warnings. For complete information about your material, request MSDS forms from distributor or retailer. Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer s replacement parts only. Do not alter or modify equipment. Use equipment only for its intended purpose. Call your distributor for information. Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not kink or over bend hoses or use hoses to pull equipment. Keep children and animals away from work area. Comply with all applicable safety regulations. ELECTRIC SHOCK HAZARD Improper grounding, setup, or usage of the system can cause electric shock. Turn off and disconnect power cord before servicing equipment. Use only grounded electrical outlets. Use only 3-wire extension cords. Ensure ground prongs are intact on sprayer and extension cords. Do not expose to rain. Store indoors. TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. Read MSDS s to know the specific hazards of the fluids you are using. Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. Always wear impervious gloves when spraying or cleaning equipment. PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to: Protective eyewear Clothing and respirator as recommended by the fluid and solvent manufacturer Gloves Hearing protection 3375H 5
Component Identification Component Identification L060CM and L00CM Models L00CS and L50CS Models L500CM Model N M C A B D C A B D N M C A B D E F E F E F L G G G H H H J J J K K K ti039a ti070a ti0396a FIG. Key: A Displacement Rod B Wet Cup C Throat Packing Cartridge D Outlet Housing E Fluid Outlet F Pump Bleed Valve G Pump Cylinder H Intake Valve Housing J Intake Cylinder K Priming Piston Assembly L Hex Head Bolt (500cc displacement pumps only) M Wet Cup Sight Glass (MaxLife models only) N Wet Cup Fill Cap (MaxLife models only) 6 3375H
Repair Repair Troubleshooting See Check-Mate Pump Packages manual 3376. Required Tools Torque wrench Bench vise, with soft jaws Rubber mallet Hammer 400 mm (5.8 in.) adjustable wrench O-ring pick Flat head screwdriver 3mm(/in.)dia.brassrod Set of socket wrenches Set of adjustable wrenches Packing nut wrench (supplied with pump package) 4 in. (60 mm) adjustable wrench M4 hex key wrench Thread lubricant Thread sealant Loctite 760 or equivalent Disassembly and Reassembly of Throat Packings and Cartridge All new Check-Mate displacement pumps are equipped with a throat packing cartridge (3) that enables easy removal and replacement of throat packings without the complete disassembly of the displacement pump.. Run air motor and displacement pump to bottom of stroke.. Relieve pressure. See Check-Mate Pump Packages manual 3376 for instructions. 3. Remove air motor coupling assembly from displacement rod. See Check-Mate Pump Packages manual 3376 for instructions. 4. Push air motor piston rod up to top of stroke. 7. Use packing nut wrench (supplied) to loosen and remove packing nut/enclosed wet cup (9). FIG. 8. Use an adjustable wrench to loosen cartridge (3); slide it and throat packings (P) up and off displacement rod (). FIG. 3 3 4 P (MaxLife) 9. Replace throat packings (P) according to specific packing kit into cartridge (3). See Packing Kits in Parts starting on page 8. 0. Remove and replace o-ring (4).. Slide cartridge (3) and throat packings (P) back on to displacement rod (). Be careful to not damage packings. 9 ti063a P (Severe Duty) ti8a 5. Remove wet cup cover (present on enclosed wet cups only). 6. Place an absorbent cloth in wet cup (9) to absorb Throat Seal Liquid (TSL). 3375H 7
Repair. Torque cartridge (3) to specified torque listed in the following table. 4. Use packing nut wrench (supplied) to loosen and remove packing nut/enclosed wet cup (9). Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 90-30 ft-lbs (-73 N m) 30-90 ft-lbs (76-58 N m) 49-6 ft-lbs (03-355 N m) 9 3. Slide packing nut/wet cup (9) over displacement rod () and torque to specified torque listed in the following table. FIG. 4 ti063a Displacement Pump 60cc and 00cc 00cc and 50cc 500cc 4. Fill wet cup (9) /3 full of TSL or compatible solvent. Disassembly Torque 8-44 ft-lbs (38-59 N m) 95-5 ft-lbs (8-55 N m) 95-5 ft-lbs (8-55 N m) 5. On displacement pumps with enclosed wet cups (9), use an M4 hex wrench to remove the three screws (4) from wet cup cover (0) and remove cover. Drain and clean out the wet cup (9). See FIG. 5. 6. On displacement pumps with enclosed wet cups (9), use o-ring pick to remove o-ring (), and a flat head screwdriver to remove snap ring (6), wiper (5), and seal (6). The snap ring (6) is applicable only to 60cc and 00cc displacement pumps. When disassembling displacement pump, lay out all removed parts in sequence to ease reassembly. Clean all parts with a compatible solvent and inspect them for wear or damage. 4 5 0. Relieve pressure. See your Check-Mate Pump Packages manual 3376 for instructions. 6 6. Disconnect displacement pump from air motor as illustrated in your Check-Mate Pump Packages manual 3376. 3. Place displacement pump in a vise, with jaws on outlet housing (). FIG. 5 9 ti056a 8 3375H
Repair 7. Hold flats of the priming piston rod (4) with an adjustable wrench, and use a second wrench to unscrew priming piston seat (7) from rod. Slide priming piston (6) off rod. Inspect surfaces of guide (5) and piston (6) for scoring, wear, or other damage. The guide (5) is applicable only to 00cc and 500cc displacement pumps. 9. Use an adjustable wrench to unscrew intake valve housing (9) from cylinder (7) and outlet housing (). Pull intake valve housing off cylinder. Intake check valve assembly (R) should slide down priming piston rod (4) as you remove housing; if it does not slide easily, firmly tap on top of housing (9) with a rubber mallet to loosen. 7 4 9 R 7 6 5 FIG. 8 4 r_000000_3375_ FIG. 6 ti0563a Steps 8-3 apply to 60cc, 00cc, 00cc, and 50cc displacement pumps only. 0. Use a 400 mm adjustable wrench on flats of displacement pump cylinder (7) and unscrew cylinder from outlet housing (). Remove o-rings (8). Inspect inside surface of cylinder for wear, scoring or other damage by holding it up to light at an angle or running a finger over the surface. 8. Use an adjustable wrench on hex of intake cylinder () to unscrew it from intake valve housing (9). 7 9 ti060a 8 FIG. 7 ti056a FIG. 9 ti0565a 3375H 9
Repair. Use an o-ring pick to remove seal () from intake valve housing (9). Discard seal; use a new one for reassembly. See FIG. 0.. Pull intake seat (0) out bottom of intake valve housing (9). Take care not to drop intake valve assembly (R) as it comes free, and set it aside for later. Steps 4-9 apply to 500cc displacement pumps only. 4. 500cc Displacement Pumps Only: use a socket wrench to remove six capscrews (45). If seat (0) is difficult to remove, insert a hammer and brass rod through the top of housing (9) and drive seat out. 45 9 R 0 FIG. 0 r_000000_3375_ 3. Use a rubber mallet to drive displacement rod () and priming piston rod (4) out of outlet housing (). Inspect outer surfaces of rods for damage by running a finger over the surface. 4 FIG. ti0584a 5. Tap underside of outlet housing () with a rubber mallet to loosen housing from cylinder (7). Lift outlet housing off displacement pump and set it aside. Be careful not to scratch displacement rod () while removing housing. Remove seal (8) from top of cylinder. 6. Lift cylinder (7) up off intake housing (). Displacement rod (), piston assembly, intake valve assembly, and priming piston rod (4) will come with cylinder. 7. Place cylinder (7) sideways in a vise with soft jaws. Using a rubber mallet on end of priming piston rod (4), drive displacement rod () and piston assembly out of the top of the cylinder. Continue to pull rod out of cylinder until priming piston rod (4) comes free. FIG. ti0568a 8. Remove seal (8) from bottom of cylinder (7). Hold cylinder up to light at an angle to examine inside surface for scoring and damage. 0 3375H
Repair 9. Pull seal (8) and seat (0) out the top of the intake housing (). If seat is difficult to remove, turn housing upside down and drive seat out using a hammer and brass rod. 3. Place flats of displacement rod () in a vise. Unscrew piston (3) from displacement rod; priming piston rod (4) will come with it. Slide piston guide (8) and seat (30) off piston (3). 8 4 0 30 8 3 FIG. 3 ti0566a 0. Examine mating surfaces of seat (0) and intake valve body (3) for damage. FIG. 5 ti0569a. To access throat packings and glands, use an adjustable wrench to remove the throat cartridge (3).. Remove cartridge o-ring (4). Then remove throat packings (P) from throat cartridge (3). Some models include a fluid outlet nipple (43) and o-ring (44). Do not remove these parts from housing unless they need replacement. 4. Inspect outer surfaces of displacement rod () and priming piston rod (4) for wear, scoring or other damage by holding them up to light at an angle or running a finger over the surface. 5. It is not necessary to remove priming piston rod (4) from piston (3) unless your inspection reveals scoring, wear, or other damage to either part. To disassemble, place piston flats in a vise and unscrew the rod. 3 P (MaxLife) P (Severe Duty) 6. Place piston seat (30) and guide (8) in vise. Slide a brass rod through openings in piston guide and unscrew it from seat. Remove piston seal (3) and guide bearing (9). 4 Guide bearing (9) is press-fit into the piston guide (8), and may require cutting to ease removal. FIG. 4 ti8a 9 8 30 FIG. 6: ti0570a 3375H
Repair 7. To disassemble intake check valve assembly, place intake valve body (3) in a vise and unscrew packing nut (33). Remove seal (38) from nut, and intake valve packings (S) from valve body. Inspect mating surfaces of intake valve body (3) and seat (0) for damage or wear. The seal (38) is press-fit in the nut (33) and may require cutting to ease removal. 33 3 S 38 Reassembly. Lubricate the intake valve packings (S) and install them in valve (3). See FIG. 8. See Packing Kits sections for the correct intake valve packing configuration.. With beveled side facing up, press intake valve seal (38) in to recess of intake valve packing nut (33) until it snaps into place. The nose of the seal should be flush with or slightly recessed into the face of the packing nut. See FIG. 8. 3. Place flats of valve body (3) in a vise. Screw packing nut (33) into valve body handtight. Set intake housing assembly aside. 33 38 FIG. 7 ti057a 3 S 8. Unscrew bleeder valve plug (40) completely from valve body (39). Clean valve threads and bleed hole. It is not necessary to remove valve body from displacement pump outlet housing (). FIG. 8 ti057a 9. Inspect all parts for damage. Clean all parts and threads with a compatible solvent. Reassemble as explained in the Reassembly section. 4. Lubricate piston seal (3) and install it on piston seat (30). Screw piston guide (8) onto seat (30). Place piston seat in a vise and use a brass rod to torque guide; see the following table for correct torque. Snap guide bearing (9) into piston guide (8). Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 6-30 ft-lbs (35-4 N m) 57-63 ft-lbs (77-85 N m) 90-00 ft-lbs (-35 N m) 9 8 3 30 FIG. 9 ti0573a 3375H
Repair 5. If it was necessary to remove the priming piston rod (4) from the piston (3), apply thread sealant to threads of the rod. Place flats of piston in a vise. Hold flats of rod with an adjustable wrench, and screw rod into piston; see the following table for correct torque. Be careful not to create burrs on flats of rod. Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 34-38 ft-lbs (46-5 N m) 9-0 ft-lbs (4-38 N m) 90-00 ft-lbs (-35 N m) Steps 7-3 apply to 60cc, 00cc, 00cc, and 50cc displacement pumps only. 7. Lubricate seal (8) and place it on top of the cylinder (7). Screw cylinder handtight into outlet housing (). The cylinder is symmetrical so either end can be the top. 8 6. Place flats of displacement rod () in a vise. Install piston seat/guide assembly onto the piston (3). Apply thread sealant to threads of rod and screw piston assembly onto rod; see the following table for correct torque. FIG. ti0575a 7 Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 85-95 ft-lbs (5-8 N m) 39-7 ft-lbs (33-366 N m) 37-363 ft-lbs (44-490 N m) 8. Carefully insert displacement rod () into bottom of cylinder (7). Push rod up into cylinder and through outlet housing (). Be careful not to damage piston seal (3) while performing this step. piston assembly 7 ti0577a FIG. 0 ti0574a FIG. 3375H 3
Repair 9. Lubricate seal (8) and install it on the bottom of cylinder (7). Slide intake valve housing (9) onto priming piston rod (4). Ensure smooth surface of valve stop faces displacement pump intake. Screw housing onto cylinder. FIG. 3 0. Lubricate priming piston rod (4), then slide assembled intake valve onto rod. Ensure packing nut (33) goes on rod first. Push valve assembly up rod, stopping before it reaches intake valve housing (9). See FIG. 4.. Hold valve body (3) steady with a wrench while using an adjustable wrench to tighten packing nut (33); see the following table for correct torque. Use a rubber mallet on priming piston rod (4), to drive valve assembly up to stop. Displacement Pump 60cc and 00cc 00cc and 50cc 9 4 ti0579a Torque 43-47 ft-lbs (58-63 N m) 7-79 ft-lbs (96-07 N m) 33 3 7 8 4 9. The intake seat (0) is reversible on the 00cc and 50cc displacement pumps. Inspect both sides of seat and install it with the best side facing into housing (9). Push it into housing until it seats securely. Lubricate seal () and install in the bevel around the bottom of the seat. For 60cc and 00cc displacement pumps, install intake seat (0) so large beveled side faces down toward pump intake. 3. Lubricate threads of intake cylinder (). Use an adjustable wrench to screw intake cylinder into intake valve housing (9). Torque intake cylinder; see the following table for correct torque. This will also torque intake valve housing (9) and displacement pump cylinder (7) into outlet housing (). Displacement Pump 60cc and 00cc 00cc and 50cc FIG. 5 Torque 3-87 ft-lbs (88-387 N m) 345-435 ft-lbs (466-587 N m) ti058a 4. Slide rod guide (9) onto priming piston rod (4) ensuring the end nearest valve stop goes on rod first. 5. Slide assembled intake valve onto priming piston rod (4) ensuring packing nut (33) goes on rod first. Push valve assembly up rod, stopping before it reaches rod guide (9). 9 7 Steps 4- apply to 500cc displacement pumps only. FIG. 4 ti0580a 6. Hold valve body (3) steady with a wrench while using an adjustable wrench to tighten packing nut (33). Torque to 7-78 ft-lbs (97-06 N m). Use a hammer and a brass rod to carefully drive valve assembly further up rod until it reaches the stop. 4 3375H
Repair 7. Place cylinder (7) sideways in a vise with soft jaws. 8. Lubricate seal (8) and place it on bottom of cylinder (7). (Cylinder is symmetrical so either end can be the bottom.) 9. Slide displacement rod (), piston assembly (T), intake valve assembly (R), and priming piston rod (4) into cylinder (7) from bottom until mating surfaces of rod guide (9) and cylinder (7) meet.. Lubricate seal (8) and place it on top of cylinder (7). Insert outlet housing () on to cylinder. Install six long capscrews (45) through outlet housing () and into intake housing (). Using a socket wrench, torque screws oppositely and evenly to 80-95 ft-lbs (44-64 N m). L500SS and L500SM models: install washer (46) between capscrews (45) and outlet housing (). 45 7 46 9 T 8 7 8 FIG. 6 4 R ti59a FIG. 8 ti0584a 0. Put intake housing () upright in a vise, making sure it is off-center so there is a sufficient clearance for priming piston rod (4) to be lowered through housing. Insert intake seat (0) into intake housing () so the flat seat is facing up. Lubricate seal (8) and place it on top of intake seat (0). Lower rod and cylinder assembly into intake housing until rod guide (9) bottoms on intake seat (0) and priming piston rod (4) protrudes from bottom of intake housing ().. Lubricate throat packings (M), and install them in throat cartridge (3) one at a time with the lips of the v-packings or u-cup facing down. Refer to Packing Kit sections for each displacement pump size for the correct throat packing configuration for your displacement pump. 7 9 4 8 0 FIG. 7 ti058a 3375H 5
Repair 3. Partially thread wet cup (9) into cartridge (3) to hold packings in place during installation. Install new cartridge o-ring (4) on cartridge (3). Apply thread lubricant to cartridge (3) and carefully slide down over displacement rod and into outlet housing (). Torque cartridge to the following torque. Be careful not to damage throat packings on leading edge of rod. 43 44 39 40 Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 90-30 ft-lbs (-76 N m) 30-90 ft-lbs (76-57 N m) 50-6 ft-lbs (03-355 N m) FIG. 30 ti0585a Steps 6-7 apply only to displacement pumps with enclosed wet cups. 9 3 4 P (MaxLife) P (Severe Duty) 6. Install new o-ring (), wet cup wiper (5), seal (6), and snap ring (6) into wet cup cover (0). See FIG. 3. The snap ring (6) is applicable only to 60cc and 00cc displacement pumps. FIG. 9 ti0576a 7. Carefully slide wet cup cover (0) over displacement rod. Line up holes in cover and wet cup. Insert screws (4). Use a hex head screwdriver to tighten screws. See FIG. 3. 4. Use packing nut wrench (supplied) to tighten wet cup (9) to specified torque; refer to the following table. Use caution when sliding wet cup cover (0) over displacement rod () to avoid damaging seals (5, 6). Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 8-44 ft-lbs (38-59 N m) 95-5 ft-lbs (8-55 N m) 95-5 ft-lbs (8-55 N m) 5. Lubricate the threads of the bleeder valve plug (40). The plug has two sets of threads. Be sure to screw the plug completely into the valve body (39). Torque the plug to 9- ft-lbs (-5 N m). 4 6 5 0 6 Some models include an outlet nipple (43) and o-ring (44). It is not ordinarily necessary to remove these parts. However, if they were replaced because of damage, lubricate o-ring and place it on nipple. Screw nipple into outlet housing (). Torque to 44-6 ft-lbs (60-84 N m). FIG. 3, 9 ti056a 6 3375H
Repair 8. Check that flats of priming piston rod (4) are accessible below intake cylinder (). If not, tap on top of displacement rod () with a rubber mallet until flats are exposed. 9. Slide priming piston (6) and priming piston guide (5) (only on L00 and L500 models) onto rod (4) until it stops. Hold rod (4) steady with an adjustable wrench on flats, and screw seat (7) onto rod with another wrench. Torque to specified torque; refer to the following table. Displacement Pump 60cc and 00cc 00cc and 50cc 500cc Torque 34-38 ft-lbs (46-5 N m) 57-63 ft-lbs (77-85 N m) 7-79 ft-lbs (96-07 N m) 4 ti0586a FIG. 3 4 FIG. 33 5 7 ti0587a 6 30. Reconnect displacement pump to the air motor as explained in Check-Mate Pump Packages manual 3376. 3. Allow hours for thread sealant to cure before returning pump to service. 3375H 7
Parts Parts 60cc Displacement Pumps KEY: 3 4 5 6 7 Torque to 85-95 ft-lb (5-8 N m) Torque to 8-44 ft-lb (38-59 N m) Torque to 3-87 ft-lb (88-387 N m) Torque to 43-47 ft-lb (58-63 N m) Torque to 34-38 ft-lb (45-5 N m) Torque to 6-30 ft-lb (35-4 N m) Torque to 90-30 ft-lb (-73 N m) 8 Torque to 44-6 ft-lb (60-84 N m) 9 Apply thread sealant P: Throat Packings S: Intake Valve Packings T: Piston Check Valve Assembly (includes 3) Lubricate all soft seal components before installation. 3 P (5-8) P (5-7) 3 3 48, 49 4 0 6 6 8 5 43 44 3 7 4 49, 5 47, 49 8 9 38 3 4 5 9 8 4 39 40 4 R (3-37) 7 3 33 4 9 S (34-37) 3 9 5 6 7 9 9 0 8 6 T 3 30 9 9 TI644B 8 3375H
Parts 00cc Displacement Pumps KEY: 3 4 5 6 7 8 Torque to 85-95 ft-lb (5-8 N m) Torque to 8-44 ft-lb (38-59 N m) Torque to 3-87 ft-lb (88-387 N m) Torque to 43-47 ft-lb (58-63 N m) Torque to 34-38 ft-lb (45-5 N m) Torque to 6-30 ft-lb (35-4 N m) Torque to 90-30 ft-lb (-73 N m) Torque to 44-6 ft-lb (60-84 N m) 9 Apply thread sealant L: Piston Check Valve Assembly (includes 3) M: Throat Packings N: Intake Valve Packings Lubricate all soft seal components before installation. 3 4 0 6 6 5 8 5 44 43 8 P (5-8) 4 3 39 40 7 49, 5 P (5-7) 47, 49 4 4 3 8 9 4 5 3 48, 49 9 7 38 33 4 9 9 5 9 L 9 R (3-37) 8 3 30 6 9 S (34-37) 3 0 6 7 9 TI086A 3375H 9
Parts 60cc and 00cc Displacement Pumps Ref. Part Description Qty. 57530 KIT, rod, displacement; chrome (includes 8, ); L060 only 5753 KIT, rod, displacement; MaxLife (includes 8, ); L060 only 55569 KIT, rod, displacement; chrome (includes 8, ); L00 only 55570 KIT, rod, displacement; MaxLife (includes 8, ); L00 only 55604 KIT, housing, outlet, (50 mm) (includes 8,, 44, 47, 49, 5) 5756 KIT, housing, outlet, (50 mm); sst (includes 8,, 44, 47, 49, 5) 3 5K75 CARTRIDGE 5U603 CARTRIDGE; sst 4 0436 O-RING, cartridge 5 GLAND, packing female; see 60cc and 00cc Packing Kits GLAND, packing, u-cup; see 60cc and 00cc Packing Kits 6 V-PACKING; UHMWPE; see 3 60cc and 00cc Packing Kits SPACER, u-cup; see 60cc and 00cc Packing Kits 7 V-PACKING; PTFE; see 60cc and 00cc Packing Kits SPACER, u-cup; acetal; see 60cc and 00cc Packing Kits 8 GLAND, packing male; see 60cc and 00cc Packing Kits 9 NUT, packing, open wet cup CUP, wet, enclosed 0 COVER, wet cup 6446 O-RING SIGHTGLASS 3 COVER, oil hole 4 SCREW, socket hd cap; M5 x 3 5 WIPER, wet cup cover 6 SEAL, wet cup cover 7 CYLINDER, pump CYLINDER, pump, MaxLife 8 0905 O-RING 9 84044 HOUSING, valve 5U586 HOUSING, valve; sst 0 SEAT, intake SEAL 5560 KIT, intake housing, cylinder (includes, 48, 49) 57560 KIT, intake housing, cylinder; sst (includes, 48, 49) 3 SEAT, piston 4 ROD, piston ROD, piston; MaxLife Ref. Part Description Qty. 5 84 GUIDE, piston 5U598 GUIDE, piston; sst 6 8405 PISTON 5U597 PISTON; sst 7 84 NUT, shovel 5U596 NUT, shovel; sst 8 5M58 GUIDE, piston 57667 GUIDE, piston; sst 9 BEARING, guide 30 SEAT, piston 3 SEAL, piston 3 VALVE, intake 33 NUT, packing 34 GLAND, male, piston; see 60cc and 00cc Packing Kits 35 PACKING, UHMWPE; see 60cc and 00cc Packing Kits 36 PACKING; leather; see 60cc and 00cc Packing Kits PACKING, PTFE; see 60cc and 00cc Packing Kits 37 GLAND, female, piston; see 60cc and 00cc Packing Kits 38 SEAL, valve 39 HOUSING, valve 40 PLUG, valve 4 HANDLE, outlet bleed 4 CLIP, outlet bleed 43 84037 FITTING, outlet 5U59 FITTING, outlet; sst 44 035 O-RING 47 84090 LABEL, warning 48 845 LABEL, warning 49 00508 SCREW, drive 7 50 7479 TAG, instruction, safety 5 PLUG, pipe 5 9756 PLATE, identification 6 RING, retaining CS Models only. SS Models only. CM Models only. SM Models only. See 60cc and 00cc Kits table on page. Replacement Danger and Warning labels, tags, and cards are available at no cost. 0 3375H
Parts 60cc and 00cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 0 3 4 5 6 7 8 0 3 4 9 30 3 3 33 34 35 36 37 38 39 40 4 4 44 5 6 55507 56866 55508 56867 5553 5554 57558 55533 55539 56865 55540 56868 5555 57557 55557 56869 55558 56870 55577 5687 55578 5687 5753 57533 5559 5559 5565 5566 5568 55696 57559 6F05 3375H
Parts Kit Descriptions Kit Description 55507 Complete Seal Kit; Severe Duty, CS 56866 Complete Seal Kit; Severe Duty, SS 55508 Complete Seal Kit; MaxLife, CM 56867 Complete Seal Kit; MaxLife, SM 5553 Throat Seal Kit; Severe Duty 5554 Throat Seal Kit; MaxLife, CM 57558 Throat Seal Kit; MaxLife, SM 55533 Piston Seal Kit 55539 Intake Kit; Severe Duty, CS 56865 Intake Kit; Severe Duty, SS 55540 Intake Kit; MaxLife, CM 56868 Intake Kit; MaxLife, SM 5555 Piston Seal Metal and Soft Kit CS and CM 57557 Piston Seal Metal and Soft Kit SS and SM 55557 Intake Valve Seal Metal and Soft Kit; Severe Duty, CS 56869 Intake Valve Seal Metal and Soft Kit; Severe Duty; SS 55558 Intake Valve Seal Metal and Soft Kit; MaxLife, CM 56870 Intake Valve Seal Metal and Soft Kit; MaxLife, SM 55577 Priming Piston Rod Kit; Severe Duty, CS 5687 Priming Piston Rod Kit; Severe Duty, SS 55578 Priming Piston Rod Kit; MaxLife; CM 5687 Priming Piston Rod Kit; MaxLife, SM 55604 Outlet Kit, CS; see page 0 for parts included in kit 5756 Outlet Kit, SS; see page 0 for parts included in kit 5560 Intake Cylinder Kit, CS; see page 0 for parts included in kit 57560 Intake Cylinder Kit, SS; see page 0 for parts included in kit 5565 Bleed Valve Kit; CS 5566 Bleed Valve Kit; SS 5568 Enclosed Wet Cup Seal Kit; MaxLife 55696 Enclosed Wet Cup Kit; MaxLife, CS 57559 Enclosed Wet Cup Kit; MaxLife, SS Kit Description 6F05 Complete Seal Kit; PTFE Alternative; includes all PTFE Alternative kits listed under 60cc and 00cc Packing Kits, page 3 60cc Displacement Pumps 57530 Displacement Rod Kit; Severe Duty, L060CS and L060SS; see page 0 for parts included in kit 5753 Displacement Rod Kit; MaxLife, L060CM and L060SM; see page 0 for parts included in kit 5753 Cylinder Kit; Severe Duty, L060CS and L060SS 57533 Cylinder Kit; MaxLife, L060CM and L060SM 00cc Displacement Pumps 55569 Displacement Rod Kit; Severe Duty, L00CS and L00SS; see page 0 for parts included in kit 55570 Displacement Rod Kit; MaxLife, CM and SM; see page 0 for parts included in kit 5559 Cylinder Kit; Severe Duty, L00CS and L00SS 5559 Cylinder Kit; MaxLife, L00CM and L00SM 3375H
Parts 60cc and 00cc Packing Kits Throat Packings Severe Duty 5 GLAND, packing female; CST GLAND, packing, female; SST 6 V-PACKING; UHMWPE 3 7 V-PACKING; PTFE 8 GLAND, packing male; CST GLAND, packing male; SST Intake Valve Packings Severe Duty and MaxLife 34 GLAND, male, priming piston; CST GLAND, male, priming piston; SST 35 PACKING; UHMWPE 36 PACKING; PTFE PACKING; leather 37 GLAND, female, priming piston; CST GLAND, female, priming piston; SST MaxLife CS Models only. 5 SEAL, u-cup 6 SPACER, CST SPACER, SST 7 SPACER, acetal SS Models only. CM Models only. SM Models only. 34 * Lips face up Severe Duty * Lips face down MaxLife * Lips face down 35 5 6 36 7 7 6 5 37 ti0595a ti059a PTFE Alternative ti0589a 8 34 GLAND, male, priming piston 35 PACKING, PTFE 4 37 GLAND, female, priming piston PTFE Alternative 5 GLAND, packing, female 6 V-PACKING, PTFE 5 8 GLAND, packing, male 34 35 * Lips face up * Lips face down 5 37 ti0596a Piston Packings 6 PTFE Alternative ti0590a 8 3 SEAL, piston 3375H 3
Parts 00cc and 50cc Displacement Pumps KEY: Torque to 39-7 ft-lb (33-366 N m) Torque to 95-5 ft-lb (8-55 N m) 3 Torque to 345-435 ft-lb (466-587 N m) 4 Torque to 7-79 ft-lb (96-07 N m) 5 Torque to 9-0 ft-lb (4-38 N m) 6 Torque to 57-63 ft-lb (77-85 N m) 7 Torque to 30-90 ft-lb (76-58 N m) 8 Apply thread sealant L: Piston Check Valve Assembly M: Throat Packings N: Intake Valve Packings Lubricate all soft seal components before installation. P (5-8) 00cc Displacement Pump Shown P (5-7) 3 S (34-37) 0 3 4 0 5 4 3 7 T (cont.) 47, 49 3 30 8 8 3 5 49, 5 6 4 4 9 9 8 39 40 47, 49 38 33 4 4 60 8 3 5 7 6 9 T 9 8 6 7 6 TI0863B 4 3375H
Parts 00cc Displacement Pumps Ref. Part Description Qty. 5557 KIT, rod, displacement; chrome (includes 8, ) 5557 KIT, rod, displacement; MaxLife (includes 8, ) 55605 KIT, outlet, housing (includes 8,, 47, 49, 5) 55606 KIT, outlet, housing; SST (includes 8,, 47, 49, 5) 3 8964 CARTRIDGE 89645 CARTRIDGE; SST 4 66073 O-RING 5 GLAND, packing female; see L00cc Packing Kits GLAND, packing, u-cup; see L00cc Packing Kits 6 V-PACKING; PTFE; see L00cc Packing Kits SPACER, u-cup; see L00cc Packing Kits 7 V-PACKING; UHMWPE; see 3 L00cc Packing Kits SPACER, u-cup, bearing; see L00cc Packing Kits 8 GLAND, packing male; see L00cc Packing Kits 9 NUT, packing, open NUT, packing, open; SST CUP, wet, enclosed CUP, wet, enclosed, SST 0 COVER, wet cup 04095 O-RING SIGHTGLASS 3 COVER, oil hole 4 SCREW, socket hd cap; M5 x 3 5 WIPER, wet cup cover 6 SEAL, wet cup cover 7 CYLINDER, pump, Severe Duty CYLINDER, pump, MaxLife 8 09499 O-RING 9 8944 HOUSING, valve 895 HOUSING, valve; SST 0 SEAT, valve 8949 SEAL 556 KIT, intake housing (includes, 47) 556 KIT, intake housing; SST (includes, 47) 3 SEAT, piston 4 ROD, piston; Severe Duty ROD, piston; MaxLife 6 76378 PISTON 7 904 SEAT, piston 8 5M50 GUIDE, piston 5M654 GUIDE, piston; SST 9 BEARING, guide 30 SEAT, piston Ref. Part Description Qty. 3 SEAL, piston; see L00cc Packing Kits 3 VALVE, intake 33 NUT, packing NUT, packing; SST 34 GLAND, male, piston; see L00cc Packing Kits GLAND, male, piston; SST; see L00cc Packing Kits 35 V-PACKING; see L00cc Packing Kits 36 V-PACKING; see L00cc Packing Kits V-PACKING; see L00cc Packing Kits 37 GLAND, female; see L00cc Packing Kits GLAND, female, piston; SST; see L00cc Packing Kits 38 SEAL, valve 39 HOUSING, valve HOUSING, valve; SST 40 PLUG, valve PLUG, valve; SST 4 HANDLE, outlet bleed 4 CLIP, outlet bleed 47 84090 LABEL, warning 8446 49 00508 SCREW, drive 6 090 50 7479 TAG, instruction, safety 5 PLUG, pipe 5 9756 PLATE, identification 60 PLUG, pipe Model L00CS only. Model L00CM only. Model L00SS only. Model L00SM only. See L00cc Kits table, page 6. Replacement Danger and Warning labels, tags, and cards are available at no cost. 3375H 5
Parts L00cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 0 3 4 5 6 7 8 0 3 4 9 30 3 3 33 34 35 36 37 38 39 40 4 4 5 60 55509 5550 555 555 5555 5556 5557 55534 5554 5554 5555 55559 55560 55579 55580 5558 5558 55593 55594 5565 5566 5569 556 5563 5565 5566 55693 55697 55700 6 3375H
Parts L00cc Kit Descriptions Kit Description 55509 Complete Seal Kit, L00CS 5550 Complete Seal Kit, L00CM 555 Complete Seal Kit, L00SS 555 Complete Seal Kit, L00SM 5555 Throat Seal Kit, L00CS 5556 Throat Seal Kit, L00SS 5557 Throat Seal Kit, L00CM and L00SM 55534 Piston Kit 5554 Intake Soft Seal Kit, L00CS 556 Intake Soft Seal Kit, L00CM 5554 Intake Soft Seal Kit, L00SS 5563 Intake Soft Seal Kit, L00SM 5555 Piston Seal Metal and Soft Kit 55559 Intake Valve Seal Metal and Soft Kit; Severe Duty, L00CS 5565 Intake Valve Seal Metal and Soft Kit; MaxLife, L00CM 55560 Intake Valve Seal Metal and Soft Kit; Severe Duty, L00SS 5566 Intake Valve Seal Metal and Soft Kit; MaxLife, L00SM 5557 Displacement Rod Kit, L00CS and L00SS; see 5 for parts included in kit 5557 Displacement Rod Kit, L00CM and L00SM; see 5 for parts included in kit 55579 Priming Piston Rod Kit; L00CS 55580 Priming Piston Rod Kit; L00CM 5558 Priming Piston Rod Kit; L00SS 5558 Priming Piston Rod Kit; L00SM 55593 Cylinder Kit; L00CS, L00SS 55594 Cylinder Kit; L00CM, L00CS 55605 Outlet Kit; Carbon models; see 5 for parts included in kit 55606 Outlet Kit; SST models; see 5 for parts included in kit 556 Intake Housing Kit; Carbon models; see 5 for parts included in kit 556 Intake Housing Kit; SST models; see 5 for parts included in kit 5565 Bleed Valve Kit, all Carbon models Kit Description 5566 Bleed Valve Kit, all SST models 5569 Enclosed Wet Cup Seal Kit; MaxLife, L00CM and L00SM 55693 Complete Seal Kit; PTFE Alternative; includes all PTFE Alternative kits listed under L00cc Packing Kits, page 8 55697 Enclosed Wet Cup Kit; L00CM 55700 Enclosed Wet Cup Kit; L00SM 3375H 7
Parts L00cc Packing Kits Throat Packings Severe Duty 5 GLAND, packing female GLAND, SST 6 V-PACKING; UHMWPE 3 7 V-PACKING; PTFE 8 GLAND, packing, male GLAND, packing, male; SST MaxLife 5 SEAL, u-cup 6 SPACER, metal 7 SPACER, acetal 7 Severe Duty * Lips face down ti0590a PTFE Alternative 5 6 8 MaxLife * Lips face down ti0593a 5 GLAND, packing, female 6 V-PACKING, PTFE 5 8 GLAND, packing, male 6 7 5 Intake Valve Packings Severe Duty and MaxLife 34 GLAND, male, priming piston GLAND, male, priming piston; SST 35 PACKING; UHMWPE 36 PACKING; PTFE (Severe Duty) PACKING; leather (MaxLife) 37 GLAND, female, priming piston GLAND, female, priming piston; SST Model L00CS only. Model L00CM only. Model L00SS only. Model L00SM only. 34 35 37 PTFE Alternative 34 GLAND, male, priming piston 35 PACKING, PTFE 4 37 GLAND, female, priming piston 34 ti0596a * Lips face up 36 * Lips face up * Lips face down 5 35 6 37 ti0596a ti0590a 8 Piston Packings PTFE Alternative 3 SEAL, piston 8 3375H
Parts 50cc Displacement Pumps Ref. Part Description Qty. 55573 KIT, rod, displacement; chrome (includes 8, ) 55574 KIT, rod, displacement; MaxLife (includes 8, ) 55605 KIT, outlet, housing (includes 8,, 47, 49, 5) 55606 KIT, outlet, housing, SST (includes 8,, 47, 49, 5) 3 8964 CARTRIDGE 89645 CARTRIDGE; SST 4 66073 O-RING 5 GLAND, packing female; see L50cc Packing Kits GLAND, packing, u-cup; see L50cc Packing Kits 6 V-PACKING; PTFE; see L50cc Packing Kits SPACER, u-cup; see L50cc Packing Kits 7 V-PACKING; UHMWPE; see 3 L50cc Packing Kits SPACER, acetal; see L50cc Packing Kits 8 GLAND, packing male; see L50cc Packing Kits 9 NUT, packing, open CUP, wet, enclosed CUP, wet; SST 0 COVER, wet cup 04095 O-RING SIGHTGLASS 3 COVER, oil hole 4 SCREW, socket hd cap; M5 x 3 5 WIPER, wet cup cover 6 SEAL, wet cup cover 7 CYLINDER, pump CYLINDER, pump, MaxLife 8 09499 O-RING 9 90389 HOUSING, valve 90390 HOUSING, valve; SST 0 SEAT, valve 8949 SEAL, 556 KIT, intake housing (includes, 47) 556 KIT, intake housing; SST (includes, 47) 3 SEAT, piston 4 ROD, piston ROD, piston; MaxLife 6 76378 PISTON 7 904 SEAT, piston 8 5M655 GUIDE, piston 5M53 GUIDE, piston; SST 9 BEARING, guide 30 SEAT, piston Ref. Part Description Qty. 3 SEAL, piston 3 VALVE, intake 33 NUT, packing NUT, packing; SST 34 GLAND, male, piston; SST; see L50cc Packing Kits 35 V-PACKING; see L50cc Packing Kits 36 V-PACKING; PTFE; see L50cc Packing Kits V-PACKING; leather; see L50cc Packing Kits 37 GLAND, female, piston; see L50cc Packing Kits 38 SEAL, valve 39 HOUSING, valve HOUSING, valve; SST 40 PLUG, valve PLUG, valve; SST 4 HANDLE, outlet bleed 4 CLIP, outlet bleed 47 84090 LABEL, warning 8446 LABEL, warning 49 00508 SCREW, drive 6 090 SCREW, drive 6 50 7479 TAG, instruction, safety 5 PLUG, pipe 5 9756 PLATE, identification 60 PLUG, pipe Model L50CS only. Model L50CM only. Model L50SS only. Model L50SM only. See L50cc Kits table, page 30. Replacement Danger and Warning labels, tags, and cards are available at no cost. 3375H 9
Parts L50cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 0 3 4 5 6 7 8 0 3 4 9 30 3 3 33 34 35 36 37 38 39 40 4 4 5 60 5553 5554 5555 5556 5558 5559 55530 55536 55543 55544 55545 55546 55554 5556 5556 55563 55564 55583 55584 55585 55586 55597 55598 5565 5566 5560 55694 55698 5570 30 3375H
Parts L50cc Kit Descriptions Kit Description 5553 Complete Seal Kit, L50CS 5554 Complete Seal Kit, L50CM 5555 Complete Seal Kit, L50SS 5556 Complete Seal Kit, L50SM 5558 Throat Seal Kit, L50CS 5559 Throat Seal Kit, L50SS 55530 Throat Seal Kit, L50CM and L50SM 55536 Piston Kit 55543 Intake Soft Seal Kit, L50CS 55544 Intake Soft Seal Kit, L50CM 55545 Intake Soft Seal Kit, L50SS 55546 Intake Soft Seal Kit, L50SM 55554 Piston Seal Metal and Soft Kit 5556 Intake Valve Seal Metal and Soft Kit; L50CS 5556 Intake Valve Seal Metal and Soft Kit; L50CM 55563 Intake Valve Seal Metal and Soft Kit; L50SS 55564 Intake Valve Seal Metal and Soft Kit; L50SM 55573 Displacement Rod Kit, L50CS and L50SS 55574 Displacement Rod Kit, L50CM and L50SM 55583 Priming Piston Rod Kit; L50CS 55584 Priming Piston Rod Kit; L50CM 55585 Priming Piston Rod Kit; L50SS 55586 Priming Piston Rod Kit; L50SM 55597 Cylinder Kit; L50CS and L50SS 55598 Cylinder Kit; L50CM and L50SM 55605 Outlet Kit; Carbon models 55606 Outlet Kit; SST models 556 Intake Housing Kit; Carbon models 556 Intake Housing Kit; SST models 5565 Bleed Valve Kit, all Carbon models Kit Description 5566 Bleed Valve Kit, all SST models 5560 Enclosed Wet Cup Seal Kit; MaxLife, L50CM and L50SM 55694 Complete Seal Kit; PTFE Alternative; includes all PTFE alternative kits listed under L50cc Packing Kits, page 3. 55698 Enclosed Wet Cup Kit; L50CM 5570 Enclosed Wet Cup Kit; L50SM 3375H 3
Parts L50cc Packing Kits Throat Packings Severe Duty 5 GLAND, packing, female GLAND, packing, female; SST 6 V-PACKING; UHMWPE 3 7 V-PACKING; PTFE 8 GLAND, packing, male GLAND, packing, male; SST MaxLife 5 SEAL, u-cup 6 SPACER, metal 7 SPACER, acetal 7 Severe Duty * Lips face down 5 6 MaxLife * Lips face down ti0593a 6 7 5 Intake Valve Packings Severe Duty and MaxLife 34 GLAND, male, priming piston; SST 35 PACKING; UHMWPE 36 PACKING; PTFE (Severe Duty) PACKING; leather (MaxLife) 37 GLAND, female, priming piston Model L50CS only. Model L50CM only. Model L50SS only. Model L50SM only. 34 35 37 PTFE Alternative ti0596a * Lips face up 36 34 GLAND, male, priming piston 35 PACKING, PTFE 4 37 GLAND, female, priming piston ti0590a 8 34 * Lips face up PTFE Alternative 5 GLAND, packing, female 6 V-PACKING, PTFE 5 8 GLAND, packing, male * Lips face down 5 37 35 Piston Packings ti0596a 6 PTFE Alternative 3 SEAL, piston ti0590a 8 3 3375H
3375H 33 Parts
Parts 500cc Displacement Pumps KEY: Torque to 37-363 ft-lb (44-490 N m) Torque to 95-5 ft-lb (8-55 N m) 3 Torque to 90-00 ft-lb (-35 N m) 4 Torque to 7-78 ft-lb (96-06 N m) 6 Torque to 49-6 ft-lb (03-355 N m) 7 Torque to 60-0 ft-lb (7-99 N m) 8 Torque to 04-36 ft-lb (4-85 N m) 9 Apply thread sealant L: Piston Check Valve Assembly M: Throat Packings N: Intake Valve Packings Lubricate all soft seal components before installation. P (5-8) P (5-7) T (cont.) 3 4 45 7 3 0 48, 49 0 5 6 3 46 3 5 6 4 49, 5 4 4 30 9 9 8 44 43 47, 49 39 40 8 7 8 38 33 4 4 3 5 60 9 R S 9 (3-37) (34-37) 6 T 8 9 8 3 3 7 4 TI0864B 34 3375H
Parts L500cc Models Ref. Part Description Qty. 55575 KIT, rod, displacement; chrome (includes 8) 55576 KIT, rod, displacement; MaxLife (includes 8) 55607 KIT, outlet, housing (includes 8, 44, 47, 49, 5) 55609 KIT, outlet, housing (includes 8, 44, 47, 49, 5) 3 5K75 CARTRIDGE 5K634 CARTRIDGE; SST 4 0857 O-RING 5 GLAND, packing female; see L500cc Packing Kits GLAND, packing, u-cup; see L500cc Packing Kits 6 V-PACKING; PTFE; see L500cc Packing Kits SPACER, u-cup; see L500cc Packing Kits 7 V-PACKING; UHMWPE; see 3 L500cc Packing Kits SPACER; acetal; see L500cc Packing Kits 8 GLAND, packing male; see L500cc Packing Kits 9 NUT, packing, open CUP, wet, enclosed 0 COVER, wet cup 04095 O-RING SIGHTGLASS 3 COVER, oil hole 4 SCREW, socket hd cap; M5 x 3 5 WIPER, wet cup cover 6 SEAL, wet cup cover 7 CYLINDER, pump CYLINDER, pump, MaxLife 8 8407 O-RING 3 9 8445 HOUSING, valve 0 SEAT, valve SEAT, valve; SST 5563 KIT, intake housing (includes 48) 5564 KIT, intake housing; SST (includes 48) 3 SEAT, piston 4 ROD, piston ROD, piston; MaxLife 5 89988 GUIDE, piston, SST 6 9076 PISTON 9077 PISTON; SST 7 733 SEAT, piston 734 SEAT, piston; SST 8 5M55 GUIDE, piston 9 BEARING, guide 30 SEAT, piston 3 SEAL, piston; see L500cc Packing Kits Ref. Part Description Qty. 3 VALVE, intake VALVE, intake; SST 33 NUT, packing NUT, packing; SST 34 GLAND, male, piston; SST; see L500cc Packing Kits 35 V-PACKING; see L500cc Packing Kits 36 V-PACKING; see L500cc Packing Kits V-PACKING; see L500cc Packing Kits 37 GLAND, female, piston; SST; see L500cc Packing Kits 38 SEAL, valve 39 HOUSING, valve HOUSING, valve; SST 40 PLUG, valve PLUG, valve; SST 4 HANDLE, outlet bleed 4 CLIP, outlet bleed 43 8479 FITTING, outlet 84387 FITTING, outlet; SST 44 093 SEAL, outlet 45 0903 BOLT, hex 6 09470 BOLT, hex; SST 6 46 8468 WASHER, split 6 47 8493 LABEL, warning 8446 LABEL, warning 49 00508 SCREW, drive 6 090 SCREW, drive; SST 6 50 7479 TAG, instruction, safety 5 PLUG, pipe 5 9756 PLATE, identification 60 PLUG, pipe Model L500CS only. Model L500CM only. Model L500SS only. Model L500SM only. See L500cc Kits table, page 36. Replacement Danger and Warning labels, tags, and cards are available at no cost. 3375H 35
Parts L500cc Kits The following table indicates which parts (according to reference number) are included in each kit. Reference Numbers Kit 4 5 6 7 8 9 0 3 4 5 6 7 8 0 3 4 9 30 3 3 33 34 35 36 37 38 39 40 4 4 44 5 60 5557 5558 5559 5550 5553 5553 55538 55547 55548 55549 55550 55556 55565 55566 55567 55568 55587 55588 55589 55590 5560 5560 5565 5566 556 55695 55699 5570 36 3375H
Parts L500cc Kit Descriptions Kit Description 5557 Complete Seal Kit, L500CS 5558 Complete Seal Kit, L500CM 5559 Complete Seal Kit, L500SS 5550 Complete Seal Kit, L500SM 5553 Throat Seal Kit, L500CS and L500SS 5553 Throat Seal Kit, L500CM and L500SM 55538 Piston Soft Seal Kit 55547 Intake Soft Seal Kit, L500CS 55548 Intake Soft Seal Kit, L500CM 55549 Intake Soft Seal Kit, L500SS 55550 Intake Soft Seal Kit, L500SM 55556 Piston Seal Metal and Soft Kit 55565 Intake Valve Seal Metal and Soft Kit; Severe Duty, L500CS 55566 Intake Valve Seal Metal and Soft Kit; MaxLife, L500CM 55567 Intake Valve Seal Metal and Soft Kit; Severe Duty, L500SS 55568 Intake Valve Seal Metal and Soft Kit; MaxLife, L500SM 55575 Displacement Rod Kit, L500CS and L500SS 55576 Displacement Rod Kit, L500CM and L500SM 55587 Priming Piston Rod Kit; L500CS 55588 Priming Piston Rod Kit; L500CM 55589 Priming Piston Rod Kit; L500SS 55590 Priming Piston Rod Kit; L500SM 5560 Cylinder Kit; Severe Duty, L500CS and L500SS 5560 Cylinder Kit; MaxLife, L500CM and L500SM 55607 Outlet Kit; Carbon, L500CS and L500CM 55609 Outlet Kit; SST, L500SM and L500SS 5563 Intake Housing Kit; Carbon models 5564 Intake Housing Kit; SST models 5565 Bleed Valve Kit, all Carbon models Kit Description 5566 Bleed Valve Kit, all SST models 556 Enclosed Wet Cup Seal Kit; MaxLife, L500CM and L500SM 55695 Complete Seal Kit; PTFE Alternative; includes all PTFE alternative kits listed under L500cc Packing Kits, page 38. 55699 Enclosed Wet Cup Kit; L500CM 5570 Enclosed Wet Cup Kit; L500SM 3375H 37
Parts L500cc Packing Kits Throat Packings Severe Duty 5 GLAND, packing female 6 V-PACKING; UHMWPE 3 7 V-PACKING; PTFE 8 GLAND, packing male MaxLife 5 SEAL, u-cup 6 SPACER, metal 7 SPACER, acetal 7 Severe Duty * Lips face down ti059a PTFE Alternative 5 GLAND, packing, female 6 V-PACKING, PTFE 5 8 GLAND, packing, male 5 6 8 MaxLife * Lips face down 6 7 5 ti0594a Intake Valve Packings Severe Duty and MaxLife 34 GLAND, male, priming piston 35 PACKING; UHMWPE 36 PACKING; PTFE (Severe Duty) PACKING; leather (MaxLife) 37 GLAND, female, priming piston Model L500CS only. Model L500CM only. Model L500SS only. Model L500SM only. 34 35 37 PTFE Alternative 34 GLAND, male, priming piston 35 PACKING, PTFE 4 37 GLAND, female, priming piston 34 35 * Lips face up ti0597a 36 * Lips face up * Lips face down 5 37 ti9a 6 Piston Packings ti059a 8 PTFE Alternative 3 SEAl, piston 38 3375H
Dimensions Dimensions L060CM and L00CM Models L00SM and L50SM Models L500CM Model C C A C A A ti039a ti070a ti0396a Displacement Pump Dimensions Displacement Pump A (Height) in. (mm) C (Outlet Size) in. npt Weight lbs (kg) 60cc 7. (69.0) 3/4 npt(m) 34 (5.5) 00cc 8.6 (77.0) 3/4 npt(m) 35 (6) 00cc 9.75 (755.7) npt(f) 64 (9) 50cc 9.68 (754.0) npt(f) 64 (9) 500cc 9.88 (759.0) -/ npt(m) 86 (39) 3375H 39
Outlet Housing Mounting Hole Layout Outlet Housing Mounting Hole Layout L060cc and L00cc Displacement Pumps 5.9 in. (50 mm) ti0598a L00cc and L50cc Displacement Pumps 8.0 in. (03 mm) ti0599a L500cc Displacement Pumps 8.0 in. (03 mm) ti0600a 40 3375H
Outlet Housing Mounting Hole Layout 3375H 4
Technical Data Technical Data All displacement pump models have the same maximum operating temperature. Displacement Pump Maximum Fluid Working Pressure Displacement per Cycle 60cc 600 psi (4 MPa, 4 bar) 60cc 00cc 6300 psi (44. MPa, 44 bar) 00cc 00cc 600 psi (43.4 MPa, 434 bar) 00cc 50cc 600 psi (43.4 MPa, 434 bar) 50cc 500cc 3900 psi (7.3 MPa, 73 bar) 500cc Maximum operating temperature... 80 F (80 C) Stroke length... NXT00, NXT3400, and NXT6500 NXT air motors: 4.75 in. (0 mm) NXT00, NXT400, NXT700, NXT00, and NXT800 air motors:.5 in. (63 mm) See next page for wetted parts. 4 3375H
Technical Data Wetted parts: L060CS, L060CM, L00CS, L00CM... E500, 4L40, and 440 Alloy Steel; 304, 36, and 7-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Carbon Steel; Ductile Iron; Nickel and Zinc Plating; Leather; PTFE; Ultra-High Molecular Weight Polyethylene; Leather L060SS and L060SM.... L00SS and L00SM.... 304, 36, and 7-4 PH Grades of Stainless Steel; Acetal; Leather; PTFE; Ultra-High Molecular Weight Polyethylene; Leather; PTFE Epoxy Resin 304, 36, and 7-4 PH Grades of Stainless Steel; Acetal; Leather; PTFE; Ultra-High Molecular Weight Polyethylene; Leather; PTFE Epoxy Resin L00CS, L00CM, L50CS, L50CM... L00SS and L00SM.... L50SS and L50SM.... L500CS and L500CM... L500SS and L500SM.... 304, 36, 440, and 7-4 PH Grades of Stainless Steel; Acetal; Alloy Steel; Carbon-filled PTFE; Carbon Steel; Chrome, Zinc, and Nickel Plating; Ductile Iron; Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene 304, 36, 440, 440C, and 7-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Chrome; Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene 304, 36, 440, 440C, PH 3-8 MO, and 7-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Chrome; Glass-Filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene 304 and 7-4 PH Grades of Stainless Steel; E500 Alloy Steel; Acetal; Carbon-filled PTFE; Carbon Steel; Chrome; Ductile Iron; Leather; PTFE; Ultra-High Molecular Weight Polyethylene 304, PH 3-8 MO, and 7-4 PH Grades of Stainless Steel; Acetal; Carbon-filled PTFE; Leather; PTFE; Ultra-High Molecular Weight Polyethylene 3375H 43