Parts Manual 0N0 Series Inline Grinder For additional product information visit our website at http://www.apextoolgroup.com
Nomenclature and Specifications Product Type 0 = Aluminum Housing Grinder Throttle Type N = No Throttle * Motor Size = 0.3 hp Handle Style 0 = Straight Speed Options (RPM) Rear Exhaust 80 = 30,000 8 = 34,000 Termination Code 0 = 200 Series Collet (/4") 36 = 300 Series Collet (/4") Optional Collet (no extra cost) 24 = 200 Series Collet (3/8") 0 N 0 XX - XX XX * Note: These models will start with applied air and are intended for fixtured applications. Model * Exhaust Termination Free Speed (rpm) 0N080-0 Rear /4" Collet 30,000 0N080-024 Rear 3/8" Collet 30,000 0N08-36 Rear /4" Collet 34,000 Abrasive Capacity /2" Carbide Bur " Mounted Wheel /2" Carbide Bur " Mounted Wheel /2" Carbide Bur " Mounted Wheel * Note: These models will start with applied air and are intended for fixtured applications. Weight Length lbs. kg in. mm Air Inlet 0.7 0.32 4.6 7 /4" 0.7 0.32 4.6 7 /4" 0.7 0.32 4.6 7 /4" Page 2
Description and Instructions The original language of this manual is English. Product Safety Information: Intended Use: This pneumatic grinder is to be used only for removing material by utilizing appropriate abrasive wheels, rotary files or other material removal cutting devices. For additional product safety information refer to Apex Tool Group, LLC or GmbH & Co. OHG document GS-203, General Safety Pneumatic Material Removal. WARNING The grinder must not be modified in any manner unless approved in writing by, LLC or Apex Tool Group GmbH & Co. OHG. All safety devices must be properly installed and maintained in good working order. Declaration of Incorporation: We affirm that this machine complies with the basic requirements of the following directives (2006/42/EC) and is intended for installation / assembly in a / with other machine(s). Commissioning of the incomplete machine is prohibited until such time that the incomplete machine has been incorporated in a machine that complies with the EC Machinery Directive 2006/42/EC and for which there is an EC Declaration of Conformity in accordance with Appendix II A. We furthermore declare that the special technical documention for the incomplete machine is in accordance with Appendix VII Part B. We undertake to have it passed on to the market surveillance body upon request by our representative for the compilation of technical documentation. The following Sections of Appendix I of Directive 2006/42/EC have been fulfilled:..2,..3,..5,.3.2,.3.4,.5. Applied harmonized standards are ISO 200-: 2004-04, ISO 200-2:2004-04. The name, job function and address of the person authorized to compile the technical file Mr. Vishnu Irigireddy Director of Global R&D- Mechanical Engineering 670 Industrial Drive Lexington, SC 29072 Noise and Vibration: Sound Level: 80 db(a) (unincorporated) Vibration: < 2.5 m/s2 (unincorporated) Air Line Lubrication: Part No. Packaged Designation 540397 Quart (0.94 liter) Airlube 0W/NR-420LB DR 533485 US Gallon (3.78 liter) Airlube 0W/NR-420LB DR Use, LLC or GmbH & Co. OHG s lightweight air tool oil 50002 (available in quantities shown in the following chart) or an SAE-5 lightweight spindle oil. Air Supply Line: Parameter Air Hose Working pressure range Compressed air Service and Repair: Description Minimum inside diameter: /4" (6.4mm) Maximum length: 8.0' (2.4 m) Performance rated at: 90 psi (620 kpa) Air quality according to ISO 8573-, quality class 2.4.3 The compressed air must be clean and dry. Tool service and repair should be performed by an authorized, LLC or GmbH & Co. OHG Center. Refer to the last page of this manual for locations. Disposal: Observe local disposal guidelines for all components of this tool and its packaging. Copyright Protection:, LLC or GmbH & Co. OHG reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or otherwise without the express permission of Apex Tool Group, LLC or GmbH & Co. OHG Signature: Vishnu Irigireddy Date: Page 3
Rear Exhaust Motor Assembly A 2 Models 0N080-0 0N080-024 0N08-36 5 4 3 7 6 8 0 3 9 0 5 2 8 4 Off 20 6 7 9 Page 4
Rear Exhaust Motor Assembly Illustration "A" Ref Number # X EN Description 89Pt 3 Muffler Retaining Ring 2 899PT Muffler 3 322PT 3 Muffler O-Ring 4 987S Motor Housing (includes Ref. 5) 5 77PT Motor Housing Bushing 6 02-27 Plug (includes Ref. 7) 7 057PT 3 Plug O-Ring 8 504PT 2 Ball Bearing 9 866PT Rear Bearing Plate (includes Ref. 0) 0 04 2 4 Locating Pin 002PT Cylinder 2 3 005S 006PT 4 Rotor (0N080 models) 2 Rotor Blade (0N080 models) 02-24S 006PT 3 Rotor (0N08 models) 9 Rotor Blade (0N08 models) 4 07PT Rotor Spacer 5 867PT Front Bearing Plate (includes Ref. 0 and Ref. 6) 6 2964 2 Locating Pin 7 355 Shim Packet 8 538PT 2 Ball Bearing 9 045 Lock Ring 20 272 Thread Guard (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 5
Terminations B Termination -0 (200 Series Collet) Models 0N080-0 0N080-024 Off 2 3 4 5 6 C Termination -36 (300 Series Collet) Model 0N08-36 Off 2 3 4 5 Page 6
Terminations Illustration "B" Ref Number # X EN Description 02-754 2 Collet Chuck Body 2 208 2 200 Series Collet (/4") (0N080-0) 22 2 200 Series Collet (3/8") (0N080-024) 3 2087PT 2 Collet Nosepiece Retaining Ring 4 2742 2 Collet Nosepiece 5 2058S 2 Collet Chuck Cap 6 4-0809 Wrench (9/6") 4-082 Wrench (3/4") (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Illustration "C" Ref Number # X EN Description 054PT 2 Collet Chuck Body 2 308PT 2 300 Series Collet (/4") 3 053PT 2 Collet Nosepiece 4 058PT 2 Collet Chuck Cap 5 4-0807 Wrench (7/6") 4-08 Wrench (/6") (#) Quantity (X) Recommended Spare Parts (quantity shown based on -5 tools in operation) Page 7
POWER TOOLS SALES & SERVICE CENTERS Please note that all locations may not service all products. Contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. NORTH AMERICA SOUTH AMERICA Detroit, Michigan 2630 Superior Court Auburn Hills, MI 48236 Phone: + (248) 393-5640 Fax: + (248) 39-6295 Lexington, South Carolina 670 Industrial Drive Lexington, SC 29072 Phone: + (800) 845-5629 Phone: + (99) 387-0099 Fax: + (803) 358-768 Louisville, Kentucky 000 Glengarry Drive Suite 50 Fairdale, KY 408 Phone: + (502) 708-3400 apexpowertools.com/service Canada Apex Tool Canada, Ltd. 763 Bath Road Mississauga, Ontario L4T 3T Canada Phone: (866) 69-622 Fax: (905) 673-4400 Mexico Manufacturing México S. de R.L. de C.V. Vialidad El Pueblito #03 Parque Industrial Querétaro Querétaro, QRO 76220 Mexico Phone: +52 (442) 2 3800 Fax: +52 (800) 685 5560 Brazil Ind. Com. Ferram, Ltda. Av. Liberdade, 4055 Zona Industrial Iporanga Sorocaba, São Paulo CEP# 8087-70 Brazil Phone: +55 5 3238 3820 Fax: +55 5 3238 3938 EUROPE MIDDLE EAST AFRICA England GmbH & Co. OHG C/O Spline Gauges Piccadilly, Tamworth Staffordshire B78 2ER United Kingdom Phone: +44 827 8727 7 Fax: +44 827 874 28 France S.A.S. 25 rue Maurice Chevalier B.P. 28 7783 Ozoir-La-Ferrière Cedex, France Phone: +33 64 43 22 00 Fax: +33 64 43 7 7 Germany GmbH & Co. OHG Industriestraße 73463 Westhausen Germany Phone: +49 (0) 73 63 8 0 Fax: +49 (0) 73 63 8 222 Hungary Hungária Kft. Platánfa u. 2 9027 Györ Hungary Phone: +36 96 66 383 Fax: +36 96 66 35 ASIA PACIFIC Australia 59 Nurigong Street, Albury NSW 2640 Australia Phone: +6 2 6058 0300 Japan Japan Korin-Kaikan 5F, 3-6-23 Shibakoen, Minato-Ku, Tokyo 05-00, JAPAN Phone: +8-3-6450-840 Fax: +8-3-6450-84 China Apex Power Tool Trading (Shanghai) Co., Ltd Building A8, No. 38 Dongsheng Road Pudong, Shanghai China 2020 Phone: +86 2 60880320 Fax: +86 2 60880298 Korea Korea #503, Hibrand Living Bldg., 25 Yangjae-dong, Seocho-gu, Seoul 37-924, Korea Phone: +82-2-255-0250 Fax: +82-2-255-0252 India Apex Power Tools India Private Limited Gala No., Plot No. 5 S. No. 234, 235 & 245 Indialand Global Industrial Park Taluka-Mulsi, Phase I Hinjawadi, Pune 4057 Maharashtra, India Phone: +9 020 6676, LLC 000 Lufkin Road Apex, NC 27539 Phone: + (99) 387-0099 Fax: + (99) 387-264 www.apexpowertools.com 075 205, LLC Printed in USA