IG EED ALUIIU ACIIG WIT ULTRA IG ETAL REOVAL & EXCELLET URFACE FII teel ardened teel tainless teel RA s Cast Iron on Ferrous TE O. 1 ILLIG YTE FOR ALUIIU, COER, LATIC & BRA, OFFERIG IRROR FII ULTRA IG EED ACIIG, EXCETIOAL WARF COTROL AD LARGE DET OF CUT <23mm FEATURE - pecially designed for machining aluminium, copper, plastic & brass - Ultra strong clamping - ighly polished inserts (01) prevents built up edge or DLC diamond coated (D2000) - 19 or 25mm edge length & corner radius from 0.4-5mm - recision balanced - 3 Dimensional Chip breaker design - Through coolant BEEFIT - igh speed high metal removal - Exceptional chip flow - Extra large depths of cut - Extreme machining speeds - Low cutting load & resistance 406 01924 869610 hone us 8am-6pm for next day delivery 01924 869611
OLDER OTIO Description Application eries izes Approach Angle age FACE ILL AXC 40-125 408 ED ILL AX 20-40 409 CREWED A ED ILL AX 25-40 410 CREWED A ADATOR AT- AT-C 6-16 - 411 OLDER FEATURE TOUG COOLAT for improved chip control and tool life G2.5 BALACED for high speed machining up to 28,000R DIAETER RAGE Face ills 40mm-125mm End ills 20mm-40mm TROG CLAIG YTE FOR IG EED ACIIG pecial seat design for strong clamping and preventing movement of the insert at high speeds TROG CUTTER BODY Rigid alloy steel body with nickel coating IERT FEATURE ECIAL GRADE FOR ALUIIU igh polished uncoated grade or DLC (diamond like carbon) coated grade CORER RADIU from 0.4mm-5mm GROUD IERT sharp cutting edge for high accuracy machining and excellent surface finish IG OITIVE RAE 20 positive angle AXIU DET OF CUT (ap) 17mm or 23mm 3 DIEIOAL CI BREAER for low cutting load GRADE OTIO IERT GRADE O1 D2000 FEATURE Uncoated highly polished grade carbide. uitable for machining up to 1,200m/min. DLC diamond coated carbide. Increased tool life of 3-6 times compared to 01. uitable for machining up to 2,500m/min. sales@cutwel.net www.cutwel.co.uk Order Online 24/7 407
AXC FACE ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish Face mill available in 40-125mm diameter older G2.5 balanced Corner radius inserts from 0.4-5.0mm with 17mm or 23mm maximum depth of cut (ap) 412 ØD Teeth ØD2 Ød Ød1 Ød2 a b E F ax rpm ap kg ORDER CODE IERT 40 3 34 16 9 14 8.4 5.6 19 40 25,800 17 0.15 AXC5040R-A p 50 4 42 22 11 18 10.4 6.3 21 50 23,000 17 0.3 AXC5050R-A p 63 4 49 22 11 18 10.4 6.3 21 50 20,500 17 0.56 AXC5063R-A p 80 5 57 27 14 20 12.4 7 23 50 18,200 17 1 AXC5080R-A p 100 6 67 32 18 26 14.4 8 26 63 16,300 17 2.3 AXC5100R-A p 125 7 87 40 22 32 16.4 9 29 63 14,600 17 3.2 AXC5125R-A p 40 3 34 16 9 14 8.4 5.6 19 40 25,800 17 0.15 AXC5040R-B p 50 4 42 22 11 18 10.4 6.3 21 50 23,000 17 0.3 AXC5050R-B p 63 4 49 22 11 18 10.4 6.3 21 50 20,500 17 0.56 AXC5063R-B p 80 5 57 27 14 20 12.4 7 23 50 18,200 17 1 AXC5080R-B p 100 6 67 32 18 26 14.4 8 26 63 16,300 17 2.3 AXC5100R-B p 125 7 87 40 22 32 16.4 9 29 63 14,600 17 3.2 AXC5125R-B q 50 2 42 16 9 14 8.4 5.6 18 50 23,000 23 0.32 AXC6050R-A p 63 3 49 22 11 18 10.4 6.3 21 50 20,500 23 0.53 AXC6063R-A p 80 4 57 27 14 20 12.4 7 23 50 18,200 23 0.73 AXC6080R-A p 100 5 67 32 18 26 14.4 8 26 63 16,300 23 1.7 AXC6100R-A p 125 6 87 40 22 32 16.4 9 29 63 14,600 23 3.06 AXC6125R-A q 50 2 42 16 9 14 8.4 5.6 18 50 23,000 23 0.32 AXC6050R-B q 63 3 49 22 11 18 10.4 6.3 21 50 20,500 23 0.53 AXC6063R-B q 80 4 57 27 14 20 12.4 7 23 50 18,200 23 0.73 AXC6080R-B q 100 5 67 32 18 26 14.4 8 26 63 16,300 23 1.7 AXC6100R-B q 125 6 87 40 22 32 16.4 9 29 63 14,600 23 3.06 AXC6125R-B q p U stock - Generally x-stock for next day delivery XET19 XET19 XET25 XET25 q European stock - Generally 2-3 days delivery (please check for lead times) crew TA0408 TA0408 FTGA0513- FTGA0513- ARE Wrench TW15 TW15 TW20-100 TW20-100 IERT Dimensions Chip D2000 ORDER CODE l l2 l1 t r d1 Breaker TOC TOC 18 16.4 1.4 5 0.4 4.4 XET19504FR-A 18 16.4 1 5 0.8 4.4 XET19508FR-A 18 16.4 0.6 5 1.2 4.4 XET19512FR-A 17.5 16.4 0.5 5 1.6 4.4 XET19516FR-A 17.5 16.4 0.5 5 1.8 4.4 XET19518FR-A 17.5 16.4 0.5 5 2 4.4 XET19520FR-A 17 16.4 0.7 5 3 4.4 XET19530FR-A 17 16.4 0.5 5 3.2 4.4 XET19532FR-A 16.5 16.4 0.5 5 4 4.4 XET19540FR-A 16 16.4 0.4 5 5 4.4 A XET19550FR-A 24.5 21.9 1.5 6.35 0.4 6 XET250604FR-A 24.5 21.9 1.2 6.35 0.8 6 XET250608FR-A 24.5 21.9 0.8 6.35 1.2 6 XET250612FR-A 24.5 21.9 0.4 6.35 1.6 6 XET250616FR-A 24 21.9 0.5 6.35 2 6 XET250620FR-A 23.7 21.9 0.6 6.35 3 6 XET250630FR-A 23.7 21.9 0.4 6.35 3.2 6 XET250632FR-A 22.8 21.9 1.2 6.35 4 6 XET250640FR-A 22.7 21.9 0.4 6.35 5 6 XET250650FR-A 01 408 01924 869610 hone us 8am-6pm for next day delivery 01924 869611
ED ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish AX End mill available in 20-40mm diameter and various lengths older G2.5 balanced Corner radius inserts from 0.4-5.0mm with 17mm or 23mm maximum depth of cut (ap) ØD Teeth Ød l L ax rpm ap g ORDER CODE IERT 20 1 20 60 130 15,000 17 0.24 AX5020R-A p 25 2 25 60 140 32,600 17 0.4 AX5025R-A p 25 2 25 60 200 32,600 17 0.63 AX5025R-A-L200 p 32 2 32 70 150 28,800 17 0.74 AX5032R-A p 32 2 32 70 220 28,800 17 1.2 AX5032R-A-L220 p 40 3 32 70 160 25,800 17 1 AX5040R-A-32 p 40 3 32 70 220 25,800 17 1.4 AX5040R-A-L220 p 40 3 40 70 160 25,800 17 1.3 AX5040R-A-40 p 20 1 20 60 130 15,000 17 0.24 AX5020R-B p 25 2 25 60 140 32,600 17 0.4 AX5025R-B p 25 2 25 60 200 32,600 17 0.63 AX5025R-B-L200 q 32 2 32 70 150 28,800 17 0.74 AX5032R-B p 32 2 32 70 220 28,800 17 1.2 AX5032R-B-L220 q 40 3 32 70 160 25,800 17 1 AX5040R-B-32 p 40 3 32 70 220 25,800 17 1.4 AX5040R-B-L220 q 40 3 40 70 160 25,800 17 1.3 AX5040R-B-40 q 25 1 25 60 140 32,600 23 0.42 AX6025R-A p 25 1 25 60 200 32,600 23 0.63 AX6025R-A-L200 p 32 1 32 70 150 28,800 23 0.72 AX6032R-A p 32 1 32 70 220 28,800 23 1.14 AX6032R-A-L220 p 40 2 32 70 160 25,800 23 0.88 AX6040R-A-32 p 40 2 32 70 220 25,800 23 1.23 AX6040R-A-L220 q 40 2 40 70 160 25,800 23 1.2 AX6040R-A-40 q 25 1 25 60 140 32,600 23 0.42 AX6025R-B p 25 1 25 60 200 32,600 23 0.63 AX6025R-B-L200 p 32 1 32 70 150 28,800 23 0.72 AX6032R-B p 32 1 32 70 220 28,800 23 1.14 AX6032R-B-L220 p 40 2 32 70 160 25,800 23 0.88 AX6040R-B-32 p 40 2 32 70 220 25,800 23 1.23 AX6040R-B-L220 q 40 2 40 70 160 25,800 23 1.2 AX6040R-B-40 q p U stock - Generally x-stock for next day delivery 412 XET19 XET19 XET25 XET25 q European stock - Generally 2-3 days delivery (please check for lead times) ARE crew Wrench TA0408 TW15 TA0408 TW15 FTGA0513- TW20-100 FTGA0513- TW20-100 FREE ILLIG BODY? Contact our sales team today to find out how many inserts you need to buy to get your milling body for free. ARBOR, OLDER & CUC We stock a full range of standard, combi & 4-bolt face mill arbors, anti-vibration face mill arbors, side lock arbors, milling chucks, shrink chucks, screwed adapters & hydraulic chucks for all machine tapers. sales@cutwel.net www.cutwel.co.uk Order Online 24/7 409
AX CREWED A ED ILL 90 AROAC igh peed Aluminium achining with Ultra igh etal Removal & Excellent urface Finish crewed shank end mill available in 25-40mm diameter and various lengths older G2.5 balanced Corner radius inserts from 0.4-5.0mm with 17mm maximum depth of cut (ap) ØD Teeth Ød Ød1 l L ap g ORDER CODE IERT 25 2 23 12.5 55 79 12 17 0.12 AX5025R-A-12 p 32 2 29 17 55 82 16 17 0.2 AX5032R-A-16 p 40 3 29 17 55 82 16 17 0.4 AX5040R-A-16 p 25 2 23 12.5 55 79 12 17 0.12 AX5025R-B-12 q 32 2 29 17 55 82 16 17 0.2 AX5032R-B-16 q 40 3 29 17 55 82 16 17 0.4 AX5040R-B-16 q p U stock - Generally x-stock for next day delivery 412 XET19 XET19 q European stock - Generally 2-3 days delivery (please check for lead times) ARE crew Wrench TA0407 TW15 TA0408 TW15 IERT Dimensions Chip D2000 ORDER CODE l l2 l1 t r d1 Breaker TOC TOC 18 16.4 1.4 5 0.4 4.4 XET19504FR-A 18 16.4 1 5 0.8 4.4 XET19508FR-A 18 16.4 0.6 5 1.2 4.4 XET19512FR-A 17.5 16.4 0.5 5 1.6 4.4 XET19516FR-A 17.5 16.4 0.5 5 1.8 4.4 XET19518FR-A A 17.5 16.4 0.5 5 2 4.4 XET19520FR-A 17 16.4 0.7 5 3 4.4 XET19530FR-A 17 16.4 0.5 5 3.2 4.4 XET19532FR-A 16.5 16.4 0.5 5 4 4.4 XET19540FR-A 16 16.4 0.4 5 5 4.4 XET19550FR-A 01 410 01924 869610 hone us 8am-6pm for next day delivery 01924 869611
CREWED A ADATOR A & CARBIDE A AT- AT-C Ideal for olding and Extending the Reach of crewed hank End ills Fig. 1 Fig. 1 Fig. 2 Fig. 2 CARBIDE A Ød L l ØD Ød1 Fig. ORDER CODE 16 08 150 80 14.5 8.5 1 AT-08-080-16-C q 16 08 180 110 14.5 8.5 1 AT-08-110-16-C q 16 08 250 150 14.5 8.5 1 AT-08-150-16-C q 16 08 150 10 14.5 8.5 2 AT-08-010-16-C-150 q 16 08 180 10 14.5 8.5 2 AT-08-010-16-C-180 q 16 08 250 10 14.5 8.5 2 AT-08-010-16-C-250 q 20 10 170 90 18 10.5 1 AT-10-090-20-C q 20 10 200 110 18 10.5 1 AT-10-110-20-C q 20 10 300 175 18 10.5 1 AT-10-175-20-C q 20 10 170 10 18 10.5 2 AT-10-010-20-C-170 q 20 10 200 10 18 10.5 2 AT-10-010-20-C-200 q 20 10 300 10 18 10.5 2 AT-10-010-20-C-300 q 25 12 170 90 22.5 12.5 1 AT-12-090-25-C q 25 12 200 110 22.5 12.5 1 AT-12-110-25-C q 25 12 300 175 22.5 12.5 1 AT-12-175-25-C q 25 12 170 15 22.5 12.5 2 AT-12-015-25-C-170 q 25 12 200 15 22.5 12.5 2 AT-12-015-25-C-200 q 25 12 300 15 22.5 12.5 2 AT-12-015-25-C-300 q 32 16 180 90 28.5 17 1 AT-16-090-32-C q 32 16 210 120 28.5 17 1 AT-16-120-32-C q 32 16 300 175 28.5 17 1 AT-16-175-32-C q 32 16 180 20 28.5 17 2 AT-16-020-32-C-180 q 32 16 210 20 28.5 17 2 AT-16-020-32-C-210 q 32 16 300 20 28.5 17 2 AT-16-020-32-C-300 q TEEL A Ød L l ØD Ød1 Fig. ORDER CODE 10 06 70 20 9.5 6.5 1 AT-06-020-10 p 12 06 76 20 11 6.5 1 AT-6B-020-12 p 12 06 96 40 11 6.5 1 AT-6B-040-12 p 16 08 80 20 14.5 8.5 1 AT-08-020-16 p 20 10 100 30 18 10.5 1 AT-10-030-20 p 25 12 110 29 22.5 12.5 1 AT-12-030-25 p 32 16 125 35 28.5 17 1 AT-16-035-32 p 12 06 96 40 9.5 6.5 2 AT-06-040-12T p 16 06 125 65 9.5 6.5 2 AT-06-065-16T p 16 06 125 65 11 6.5 2 AT-6B-065-16T p 16 06 140 80 11 6.5 2 AT-6B-080-16T p 16 08 100 40 14.5 8.5 2 AT-08-040-16T p 16 08 125 65 14.5 8.5 2 AT-08-065-16T p 20 08 150 80 14.5 8.5 2 AT-08-080-20T p 25 08 190 110 14.5 8.5 2 AT-08-110-25T p 20 10 120 50 18 10.5 2 AT-10-050-20T p 20 10 140 70 18 10.5 2 AT-10-070-20T p 25 10 170 90 18 10.5 2 AT-10-090-25T p 25 10 190 110 18 10.5 2 AT-10-110-25T p 32 10 220 130 18 10.5 2 AT-10-130-32T p 25 12 130 50 22.5 12.5 2 AT-12-050-25T p 25 12 150 70 22.5 12.5 2 AT-12-070-25T p 25 12 170 90 22.5 12.5 2 AT-12-090-25T p 32 12 200 110 22.5 12.5 2 AT-12-110-32T p 40 12 300 175 22.5 12.5 2 AT-12-175-40T p 32 16 145 55 28.5 17 2 AT-16-055-32T p 32 16 170 80 28.5 17 2 AT-16-080-32T p 32 16 210 120 28.5 17 2 AT-16-120-32T p 40 16 300 175 28.5 17 2 AT-16-175-40T p p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) CARBIDE A ADATER Carbide shank modular adapters can vastly reduce vibration or deflection in long reach milling applications. This can improve surface finish, tool life and precision compared to steel shank tool holders. For best results only high accuracy tool holders should be used with carbide shank adapters, ideally with 3 microns run-out or less. When used with standard accuracy ER collet chucks, run-out can be as high as 50 microns at 10xD tool length and tool deflection can easily occur. This can have serious effects on tool life, accuracy and surface finish. When carbide shank adapters and milling heads are used with a 3 micron run-out tool holder (such as the WTE igh erformance chuck), run-out is less than 10 microns at 10xD tool length. Tool life, surface finish and accuracy will be vastly improved whilst deflection will be eliminated. sales@cutwel.net www.cutwel.co.uk Order Online 24/7 411
CUTTIG DATA Ramping elical Cutting Blind oles elical Cutting Through oles Ramping elical Cutting Blind oles elical Cutting Through oles The Lmin is when depth of cut is 10mm (Lmin = 10/tan α) ORDER CODE AX ED ILL D aximum angle α Lmin aximum ole Diameter dmax inimum ole Diameter dmax inimum ole Diameter AX5020R 20 8.4 68 34 5 32 4.7 27 4 AX5025R 25 13.2 43 44 10.4 42 9.9 34 8 AX5032R 32 9.5 60 58 9.7 56 9.3 48 8 AX5040R 40 7.1 80 74 9.3 72 9 64 8 AX6025R 25 9 63 44 6.9 42 6.6 38 6 AX6032R 32 6.6 87 58 6.7 56 6.5 52 6 AX6040R 40 12.1 47 74 15.9 72 15.4 56 12 AXC FACE ILL AXC5050R 50 5.4 105 94 9 92 8.8 84 8 AXC5063R 63 4.2 138 120 8.7 118 8.6 110 8 AXC5080R 80 3.2 180 154 8.6 152 8.4 144 8 AXC5100R 100 2.5 230 194 8.4 192 8.3 184 8 AXC5125R 125 2 293 244 8.3 242 8.3 234 8 AXC6050R 50 9 63 94 14.8 92 14.5 76 12 AXC6063R 63 6.7 85 120 14.1 118 13.9 102 12 AXC6080R 80 5 113 154 13.6 152 13.4 136 12 AXC6100R 100 3.9 147 194 13.2 192 13.1 176 12 AXC6125R 125 3 188 244 13 242 12.8 226 12 dmax CETRIFUGAL FORCE BY R 412 01924 869610 hone us 8am-6pm for next day delivery 01924 869611
CUTTIG DATA RECOEDED CUTTIG CODITIO WORIECE urface peed Feed Group aterial otes vc(m/min) fz(mm/t) Aluminium Alloy R < 280 a) 1,200 0.3 on Ferrous Aluminium Alloy R > 280 a 1,000 0.25 Aluminium Alloy i < 12% 1,000 0.25 agnesium Alloy - 450 0.2 Copper Copper Alloy hort Chipping 500 0.2 Copper Alloy Long Chipping 400 0.2 lastics Thermo lastic Long Chipping 350 0.15 Duroplastics - 200 0.15 *lease adjust vc and fz to suit material type AX EED BY DIAETER Diameter ØD XET19 XET25 R vc(m/min) R vc(m/min) 20 14,000 940-940 25 28,000 2,559 10,000 2,559 32 25,000 2,894 8,900 2,894 40 22,000 3,240 19,000 3,240 50 20,000 3,611 16,000 3,611 63 18,000 4,055 15,000 4,055 80 16,000 4,572 13,000 4,572 100 14,000 5,118 11,000 5,118 125 13,000 5,731 10,000 5,731 TECICAL DATA FOR DRILLIG/LUGIG When drilling/plunging, decrease the feed and cutting speed 30%~50% from the recommended data. older Diameter ØD aximum ap for Drilling/lunging XET19 XET25 3 1 20 8-25 4 11 32-125 4 6 4 2 When drilling or grooving the machining sequence is 1 2 3 4 ORT & EAVY CUC FRO WTE 1T COICE FOR G2.5 25000 <3µm Run-out h6 Ideal for mirror finish machining Balanced G2.5, 25,000R Optimum radial run-out accuracy of 3μm with a projection length of 2.5 x D Exceptional performance and rigidity due to heavy duty design First choice for C milling, especially good for machining aluminium in high speeds and large depth of cut Reliable clamping at temperatures up to 170 C Exceptional performance in long reach applications ade in Germany sales@cutwel.net www.cutwel.co.uk Order Online 24/7 413