FaceClipper 000 Model # Serial # Vertex Fasteners A Subsidiary of Leggett & Platt, Inc. 798 Sherwin Avenue Des Plaines, Illinois 6008 U.S.A. (87) 768-69 REV. O
Table of Contents OF EQUIPMENT... OPERATION INSTRUCTIONS... Loading a Coil of FaceClips... Removing FaceClips from Tool Assembly... Adjusting Clip Trigger Assembly... Adjusting End Stop... SAFETY INSTRUCTIONS... 5 MAINTENANCE... 5 Recommended Spare Parts List... 6 TROUBLESHOOTING INFORMATION... 7 FIGURE... 8 FIGURE... 8 Specifications... 9 DRAWINGS TOOL ASSEMBLY (VC0)... 0 FACECLIPPER 000 (VC6)... REV. O
OF EQUIPMENT The FaceClipper 000 is a specially designed machine used by upholstered furniture manufacturers to quickly and accurately install patented FaceClips into wooden frame rails. This all pneumatic machine accommodates rails from 5/8 to / thick and up to 9 long. In addition, curved rails and one-piece front panels are easily handled with the FaceClipper 000. The straightforward, innovative design elements have resulted in a productive and versatile machine for all manufacturers. The FaceClipper 000 is made up of five main components:. Turntable Assembly a. Each turntable holds a coil of FaceClips each containing 65 pieces.. Tool Assembly (Clipping Head) a. The Tool Assembly installs FaceClips into wooden furniture rails.. Clip Trigger Assembly a. The Clip Trigger Assembly is adjustable giving the operator a center-to-center clip range of to 8.. End Stop a. The End Stop, used to install the first clip, is operator adjustable and can accommodate rails from 0 to 9 long. 5. Pneumatic Control Circuit OPERATION INSTRUCTIONS Loading a Coil of FaceClips. Place coil on hub of Turntable Assembly (VC09).. Place Disk Cap Assembly (VC07) on top of coil. Run clips off coil, onto Platform (VC060) and down rail toward tool.. Lift Feed Cylinder (VC006), swing flag forward to support cylinder. 5. Feed clips into Tool. 6. From the front of tool, slide the Loading Tool Hook (VC096); hook down, through slot in Front Plate (VC0), pull clips forward. 7. Verify that Feed Cylinder is down. REV O
Removing FaceClips from Tool Assembly. Lift Feed Cylinder (VC006) up, swing flag forward to support cylinder.. Spread Pawl (VC0) away from side plates while removing clips from rear. Caution: Do not overspread pawl. Adjusting Clip Trigger Assembly. Loosen hand knob.. Slide assembly to desired location. (Align pointer with scale.). Tighten knob to lock Clip Trigger in place. Adjusting End Stop. Loosen hand knob.. Slide assembly to desired location. (Align pointer with tape measure.). Tighten knob to lock End Stop in place. Set air pressure between 60 90 psi for proper operation of the FaceClipper 000. Hardness of wood will determine setting. After required adjustments have been made and the clips have been loaded you may begin production. To install the first clip:. Lay rail on FaceClipper.. Push rail back against entry guide.. Slide rail against End Stop, press knee switch for placement of first clip. Once the first clip has been placed, slide the rail away from the End Stop toward the Clip Trigger. The FaceClipper will then install clips the length of the rail according to the spacing that you have set. To insure accuracy, use a consistent speed while running the rail through the machine. REV O
SAFETY INSTRUCTIONS. Operators should ALWAYS wear safety glasses while operating, maintaining or repairing the equipment.. NEVER place hands or fingers near clip exit area when operating tool or when connecting air supply to machine.. Always shut off air supply when servicing tool. MAINTENANCE Recommended Daily Maintenance. Using supplied air gun; blow off woodchips and debris from Tool and Trigger assembly.. Add - drops of 0-weight oil to opening between front plate and top of blade of Tool assembly. The Trigger assembly should be checked for ease of movement. Lightly lubricate if necessary. Recommended Weekly Maintenance Drain Reservoir Tank for condensation. Recommended Monthly Maintenance Remove front plate from tool and lubricate driver blade and front plate. REV O 5
FACECLIPPER 000 RECOMMENDED SPARE PARTS LIST Y VC00 AIR LUBE OIL VC0 PAWL VC0 PAWL SPRING VC06 PISTON FEED SPRING VC57 TORSION SPRING VC5 PIN, FEED CYLINDER VH000 O RING, # VH0069 PUSH-IN FTG 90 DEG VH05 O RING, #0 VH08 SWITCH, KNEE VH05 HAIR PIN
TROUBLESHOOTING INFORMATION PROBLEM CAUSE SOLUTION Blade does not return. Obstruction in tool. Cylinder Spring damaged. Remove obstruction. Replace Spring (VC06). Clips not feeding. Dispenser obstruction. Feed cylinder not engaged. Remove obstruction. Engage by lifting up cylinder allowing flag to Clip not seated against rail (Fig. ). Clip s hook is overhanging edge of rail (Fig ). Incorrect clip spacing. Clip driven too far into rail. Missed clip. Low air pressure. Incorrect Flow Control Valve setting. Incorrect tool height. The board is warped. Rail is not against entry guides. Clip Trigger is set inaccurately. Air pressure too high. Incorrect Flow Control Valve setting. Clips ran out. Valve (VH087) is closed. drop. Increase pressure. (Never exceed 90 psi) Turn Flow Control Valve Clockwise. Lower tool. Operator must run rail against entry guides. Reset Clip Trigger to correct location. Reduce air pressure. Turn Flow Control Valve Counterclockwise. Reload with new coil. Line up rail for correct clip placement. Press button on valve to fire matching tool. Turn lever to vertical position. REV O 7
Specifications Air: 60-90 psi, 6 cfm Machine Size: Depth: Footprint = 58.5, Overall 58.5 Width: Footprint = 8, Overall 6.5 Height: 65 Weight: 50 lbs Rail Dimensions: Thickness: 5/8 Length: Consult factory Clip Coil Capacity: 65 FaceClips REV O 9
VH06 VC00 VC0 VC085 VC07 VC0 VH05 VH079 INSTALL WITH LOCTITE 7 VC0 VC05 VC06 VH06 VC5 VH06 VC0 VH07 VC00 VC085 VH0 VC099 VC0 VC0 VH00 VH06 VC0 VH060 VH0050 VC57 VH08 VC078 VH05 VC00 VC00 VC006 VC0 VC0 VC0 VC0 VC0 VC0 VC0 VC05 VC06 VC07 VC08 VC09 VC078 VC085 VC087 VC099 VC0 VC5 VC57 VC5 VH00 VH0050 VH08 VH0 VH06 VH07 VH05 VH079 VH06 VH05 VH05 VH060 VH06 VH06 VH06 VH065 VH0776 VH0779 WARNING LABEL CLIP FEEDER STOP CLIP FEEDER ASSEMBLY PAWL BALL BEARINGS SPRING PAWL SPRING LEFT-HAND SIDE PLATE RIGHT-HAND SIDE PLATE CYLINDER MOUNT FRONT PLATE BLADE BLADE GUIDE GUARD FEEDER BRACKET COVER RAIL 000 SPRING RESTRICTOR SPACER, / x /8, / FACECLIPPER LABEL TOOL MOUNT K/K TOOL RAIL SHIM - K, K & K TORSION SPRING PIN, FEED CYLINDER SHCS, 8 - x / FLOW CONTROL SHCS, 0 - x 5/8 SHCS, 8 - x /8 SHCS, 5/6 - x / NUT, NYLOCK, 5/6 - SET SCREW, 5/6-8 x /8 CYLINDER HOSE BARB, / x /8 NPT /8 CHROME BALL HAIR PIN SHCS, /8 - x / HHCS, 5/6-8 x / NUT, JAM, 5/6-8, GR5 BHCS, 8 - x / SHCS, / - 0 x / PIN, ROLL, /8 x / NUT, NYLOCK, /8 - A VH0 VH06 VC08 VC0 VC006 VC00 VC09 VC0 VC5 VH05 VH0776 VC087 VH06 VC00 VH0779 VH065 VC00 VH005 VC505 VC06 VH05 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. VH000 VC006 VC006 - FEED CYLINDER ASSEMBLY VC00 CYLINDER BODY (CLIP FEEDER) VC00 PISTON (CLIP FEEDER) VC06 CLIP FEEDER SPRING VC505 CYLINDER END CAP (CLIP FEEDER) VH000 O-RING, # VH005 SHCS, 0 - x / VH05 O-RING, #0 REV ECN BY APPD DATE MATERIAL: A 96 - VH069 & VH0779 WAS HEX JMW MR 0--09 HEAT TREATMENT: FINISH: TOL. UNLESS SPECIFIED INCHES.X =.00.XX =.05.XXX =.005 ANGLES / INVENTOR C 009 DWN BY JMW APPD MR DATE --09 SCALE : DWG. NO. VC0 VERTEX FASTENERS 7 JARVIS AVENUE SKOKIE, IL 60076 U.S.A. FACECLIPPER K/K TOOL ASSEMBLY C
R058 VC09 VC060 VC06 VC07 VC07 VC08 VC0 VC0 VC05 VC06 VC09 VC0 VC50 VC505 VC508 VC50 VC5 VC5 VC59 VC5 VC50 VC56 VC56 VC568 VC577 VH00 VH0060 VH006 VH0067 VH008 VH00 VH0 VH0 VH0 VH080 VH08 VH088 VH09 VH09 VH06 VH0 VH0 VH08 VH06 x VH06 x 6 VH050 x VH050 x 50 VH060 VH0 VH0 VH050 VH086 VH000 VH08 VH05 x 6 VH05 x 0 VH0 VH050 VH06 VH06 VH065 VH065 TANK TURNTABLE ASSEMBLY PLATFORM PLATFORM RAIL BASE ANGLE IRON COVER DISK CAP ASSEMBLY CLIP DISK GUARD FACECLIP CLIP TRIGGER ASSY FACECLIP K/K TOOL ASSEMBLY FC K/K CLIP DISPENSER FRAME CLIPPING HEAD FIXED HEIGHT DETAIL LEG ASSY W/ TANK MNTG BRKT CONTROL VALVE DETAIL - ASSYS FRONT RAIL LEG ASSEMBLY STRUT CENTER RAIL REAR RAIL ENTRY GUIDE RAIL ENTRY GUIDE RAIL STUD VC NAMEPLATE EXIT CONVEYOR DETAIL KNEE KNOCKER ASSEMBLY UNI-STRUT RAIL TAPE MEASURE END STOP - SIMPLE BHCS, 0 - x / SHCS, 5/6-8 x / NUT, 5/6-8 CAP WASHER, LOCK, 0 WASHER, LOCK, 5/6 SHCS, 0 - x / SHCS, 0 - x / SHCS, 0 - x SKATE WHEEL ROLLER FHCS, /8-6 x 7/8 SHCS, / - 0 x / SPACER / OD / ID LONG NUT, NYLOCK, 0 - WASHER, SAE, / WASHER, FENDER #8 DRIVE SCREW TUBING, / OD POLYETHYLENE, BLK TUBING, / OD POLYETHYLENE, BLK DUAL TUBING, / OD, BLK & CLR DUAL TUBING, / OD, BLK & CLR WASHER, LOCK, / NUT, HEX, / - 0 SHCS, 5/6-8 x BUSHING, HEX REDUCER, / x / SAFETY VALVE SHCS, / - 0 x / PLUG, / NPT HOSE, / ID, BLUE HOSE, / ID, BLUE BUSHING, HEX REDUCER, / x / SHCS, / - 0 x SHCS, /8-6 x / DRILL BUSHING SPACER, / OD x /8, #0 SPACER, / OD x /, #0 5 8 6 7 VH0060 VH006 VH00 VH08 VC50 VC5 VH006 VH00 VH05 x 0 VH05 x 6 VC0 VH06 x VC50 VH050 x VH0 VC06 VC09 VC56 VH06 x 6 R058 VC0 VH09 VH09 VC5 VC59 VC5 VH08 VH088 VC5 VH050 x 50 VC50 VH08 VC0 VH050 VH060 VH008 VC060 VH0 VC06 VH0 VH008 VC07 VH0 VH06 VH08 VH06 VH065 VH0 VH065 VH050 VH086 VC577 VH080 VH006 VH00 VH0060 VC505 VC07 VC09 VC08 VH06 VH0067 VH0 VC05 VH000 VH0 VH00 VH0 VC568 VC56 VH06 VH0060 VC50 VH0060 VH00 VC508 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. VC505 VC50 - EXIT CONVEYOR DETAIL VC505 LEG ASSEMBLY VC50 EXIT CONVEYOR VC5 BRACKET VH0060 SHCS, 5/6-8 x / VH006 NUT, 5/6-8 VH00 WASHER, LOCK, 5/6 VH08 ROLLER 8 6 0 REV ECN BY APPD DATE MATERIAL: HEAT TREATMENT: FINISH: TOL. UNLESS SPECIFIED INCHES.X = `.00.XX = `.05.XXX = `.005 ANGLES `/~ INVENTOR C 009 DWN BY JMW APPD MR DATE --09 SCALE :8 DWG. NO. VC6 VERTEX FASTENERS 7 JARVIS AVENUE SKOKIE, IL 60076 U.S.A. FACECLIPPER 000 - FIXED HEIGHT PAGE OF D
VH050 VC5 VH05 VC55 VC507 VH05 VH066 VC5 VC TOP VC07 VH0 VH00 VH0069 VC55 RAIL # VC EACH SIDE SHCS TOP BOTTOM 5/8 0 VH059 (" LENGTH) / VH059 7/8 0 VH059 VH087 ( /" LENGTH) VC06 - CLIPPING HEAD FIXED HEIGHT DETAIL SCHS SHCS, 5/8 - x? VC07 BASE HEIGHT SPACER VC08 FIXED HEIGHT WASHER VC SPACER SHIM X VC50 SUB-PLATE VC507 FIXED PLATE VC5 BASE PLATE VC55 SPACER VC5 SCALE VH00 BHCS, 0 - x / VH066 NUT, ACORN, 5/8 - VH097 FHCS, 5/6-8 x.5 VC577 - END STOP - SIMPLE VH0 KNOB VH05 Z-BRACKET VH05 NUT, STUD, / - VH08 VH00 THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR IN PART TO ANYONE WITHOUT THE PERMISSION OF VERTEX FASTENERS. VC5 VH05 VC5 VC56 - KNEE KNOCKER ASSEMBLY VC5 KNEE KNOCKER VC5 HINGE BRKT W/ SWITCH VC5 HINGE BRACKET VC55 MOUNT BLOCK VH00 SHCS, 0 - x VH0069 PUSH-IN FTG, VH00 WASHER, LOCK, 5/6 VH0 SHCS, 5/6-8 x VH08 SWITCH VH05 SPRING, DIE, / x VH05 SHCS, /8-6 x / VH050 SHCS, / - 0 x VC5 VH097 VH00 VC50 VC BOTTOM VC08 SCHS VH0 VH05 VH0079 VH0079 VH0 VH00 VH005 VH06 VH005 VH005 VH09 VC05 VC07 VH0 VH09 VC050 PRESS FIT VC07 - DISK CAP ASSEMBLY DISK CAP DISK CAP HUB MAGNET BHCS, 0 - x / VC07 VC09 - TURNTABLE ASSEMBLY VC07 HUB VC08 SPOKE VC050 SPINDLE VH00 VH0 VH000 VH07 VH0069 VH07 VH06 VH0079 VH07 VH006 VC05 VH0 VC07 VC08 ALUMINUM 606 WELD - SIDES ONLY - VH06 VC075 VH050 VH07 6 VH0 VH005 VH086 VH0 VH09 VH06 VH0050 VH069 VH000 VH00 VC006 - FEED CYLINDER ASSEMBLY VC00 CYLINDER BODY VC00 PISTON VC06 CLIP FEEDER SPRING VC505 CYLINDER END CAP VH000 O-RING, # VH005 SHCS, 0 - x / VH05 O-RING, #0 VC505 VC085 VH06 VC00 VC0 VC00 VC06 VH05 VC00 VH05 VC07 VH000 VH0779 VH05 INSTALL WITH LOCTITE 7 VC0 - CONTROL VALVE DETAIL VC075 Y FITTING VH0050 FLOW CONTROL VH0069 PUSH-IN FTG, 90 / OD x /8 NPT VH06 HEX REDUCER BUSHING, / x /8 VH09 BRASS FTG, 90, / x /8 NPT VH005 NIPPLE, / NPT x VH06 TEE, REDUCER, / x / x / VH06 HOSE BARB, / x /8 NPT VH0 BUSHING, HEX REDUCER, / x / VH069 VALVE VH07 SHUTTLE VALVE VH07 NIPPLE /8 VH050 MUFFLER, / NPT VC0 - CONTROL VALVE DETAIL VH000 RETRACTABLE HOSE VH00 ELBOW, BRASS STREET, / NPT VH006 PLUG, MALE, / - / VH0079 BUSHING, HEX REDUCER, /8 x / VH000 BUSHING, HEX REDUCER, / x /8 VH06 FILTER/REGULATOR W/ GAUGE VH07 VALVE, VENTED SHUT-OFF BALL VH07 AIR GUN VH00 PUSH-IN FTG, 90 / OD x / NPT VH00 NIPPLE, /8 NPT VH0 TEE, /8 VH086 NIPPLE, /8 NPT x VH069 VH079 VC0 VC0 VC0 VC05 VC06 VC58 VH06 VH06 VC55 VH005 VC505 VC5 VH06 VH0 VC5 VH007 VH009 VC57 VH06 VC0 VC0 VH000 VH07 VC00 VC50 VH08 VC5 VC5 VC50 VC5 VC50 VC099 VC006 VH005 VC50 VC VC VC56 VC078 VC00 VH0 VC5 VH05 VH0069 VC085 VH0 VH0050 VH06 VH0776 VC087 VC0 VH060 VH07 VC500 VC57 REV ECN BY APPD DATE MATERIAL: HEAT TREATMENT: FINISH: VH0 VC0 VH06 VH06 VC0 VH00 VH05 VH065 VC08 VC09 VC VC VC500 VC50 VC50 VC50 VC505 VC5 VC5 VC5 VC55 VC56 VC57 VC50 VC5 VC58 VH009 VH007 VH000 VH005 VH0069 VH0 VH05 VH06 VH07 VH06 VH0 VH0 TOL. UNLESS SPECIFIED INCHES.X = `.00.XX = `.05.XXX = `.005 ANGLES `/~ INVENTOR VC0 - FACECLIP K/K TOOL ASSY VC00 WARNING LABEL VC00 CLIP FEEDER STOP VC006 CLIP FEEDER ASSEMBLY VC0 PAWL VC0 BALL BEARINGS SPRING VC0 PAWL SPRING VC0 LEFT-HAND SIDE PLATE VC0 RIGHT-HAND SIDE PLATE VC0 CYLINDER MOUNT VC0 FRONT PLATE VC05 BLADE VC06 BLADE GUIDE VC07 GUARD VC08 FEEDER BRACKET VC09 COVER VC078 RAIL 000 VC085 SPRING RESTRICTOR VC087 SPACER, / x /8, / VC099 FACECLIPPER LABEL VC0 TOOL MOUNT K/K VC5 TOOL RAIL SHIM - K, K & K VC57 TORSION SPRING VC5 PIN, FEED CYLINDER VH00 SHCS, 8 - x / VH0050 FLOW CONTROL VH08 SHCS, 0 - x 5/8 VH0 SHCS, 8 - x /8 VH06 SHCS, 5/6 - x / VH07 NUT, NYLOCK, 5/6 - VH05 SET SCREW, 5/6-8 x /8 VH079 CYLINDER VH06 HOSE BARB, / x /8 NPT VH05 /8 CHROME BALL VH05 HAIR PIN VH060 SHCS, /8 - x / VH06 HHCS, 5/6-8 x / VH06 NUT, JAM, 5/6-8 VH06 BHCS, 8 - x / VH065 SHCS, / - 0 x / VH069 WASHER, /8 VH0776 PIN, ROLL, /8 x / VH0779 NUT, HEX, /8 - RAIL # VC SHCS 5/8 0 VH06 ( /" LENGTH) / VH06 7/8 VH088 (" LENGTH) VH088 VC0 - FACECLIP CLIP TRIGGER ASSY RISER - BASE HEIGHT RISER SHIM - CYLINDER END CAP TRIGGER PISTON MOUNTING PLATE SPRING SPRING CYLINDER BODY SPACER BUSHING MANIFOLD SPACER POINTER AIR VALVE, CARTRIDGE CYLINDER SPACER RAIL GUIDE O-RING, # - PUSH-IN FTG, / x /8 NPT / - x T-BOLT SHCS, 0 - x / PUSH-IN FTG, 90, / x /8 NPT KNOB O-RING, #0 - SHCS, 0 - x / SHCS, 5/6 - x / SHCS, / - 0 x / SET SCREW, 0 - x / SHCS, 5/6 - x / C 009 VERTEX FASTENERS 7 JARVIS AVENUE DWN BY JMW SKOKIE, IL 60076 U.S.A. APPD MR FACECLIPPER 000 - FIXED DATE --09 HEIGHT SCALE DWG. NO. VC6 PAGE OF D