Illustrated Parts: Model Power Safe BCS America LLC 00 N Lagoon Ave Portland, OR Revised -- www.bcsamerica.com Phone: 00--00 Fax: 00--0
Bumper / Accessories - ------- 0.00 0 00 SCREW, X 0 SCREW, HEX MX CAPSCREW, MX0 SCREW, TE MX 00 SCREW, M0X 00 LOCKNUT, M STANDARD 0 LOCKNUT, M FLANGED 000 SCREW,TAPPING M X BUMPER, FRONT 0 HALF BEARING 0 COVER, HANDLE BAR GUARD, LOWER N BRACKET SUPPORT, GUARD 0 SUPPORT, CAP BODY GUARD 0 GUIDE, CABLE 00R BUMPER
Electrical System - ------- 0.00 0 000 BOLT W/SQUARE NUT MX BOLT MX 00 LOCKNUT M STANDARD 0 WASHER, FLAT M X 00 WASHER, FLAT MX BRACKET, BATTERY ROD 00 CABLE, ELECTRIC STARTER RUBBER BUFFER, VIBRATION DAMPING 0 0 RUBBER STOPPER 00 BOX, BATTERY see note BATTERY, V :Ah note: battery dimensions approximately 0x0xmm source locally
Electrical System - ------- 0.0 A STARTER B GENERATOR E BATTERY F SWITCH H SOLENOID I DIODE
Clutch Control - ------- 0.00 0 0 0000 NIPPLE / MM 0000 TEST PORT PLUG 0 CAP SCREW 0 SPRING 00 CAPSCREW MX0 UNI -G 0 SPRING 0 SCREW MX0 UNI -G 0 SPRING 0 COPPER WASHER.XX. MM 00 PLUG, MAGNETIC 00 CYNDRICAL PLUG 0Z CLUTCH LEVER POWERSAFE 00 SEEGER RING 0Z LEVER POWERSAFE CLUTCH 00 SPLIT RING RS DIN 00 CLUTCH FLANGE POWERSAFE 00 OIL SEAL MXX F000 GASKET XX. MM 0 COVER POWERSAFE DRIVEN GEAR 0 DISTRIBUTOR GEAR PUMP GEAR ROLLER SHIELD VALVE SEAT VALVE PLUG COUNTERWEIGHT 0 PRESSURE RELIEF VALVE
Clutch - ------- 0.00 refer to Drive Coupler section (see note) (see note) 0 BEARING 00 BEARING O-RING 000 RING 00 RING CLUTCH BASKET PISTON 0 SUMP PIN 0 RING SPRING (see note) CLUTCH PLATE KIT (see note) note: must replace all
Hydro Filter Clutch Hydro Filter and Drive Coupler - ------- 0.00 Drive Coupler HYDRO FILTER DRIVE COUPLER 0 SCREW 000 BOLT / - X /IN 0 O-RING HUB 0 CONNECTION WASHER 00 FILTER 0 HYDRAULIC BLOCK
Clutch Plate Adapter - ------- 0.00 / ID.mm / OD 0 000 CAP SCREW /-X 0 LOCKNUT, M SELF-LOCKING 0 STUD BOLT, CLUTCH O-RING 00 OIL SEAL XX PUMP GEAR 0 ENGINE FLANGE SPACER SPACER WASHER 0 F00000 O-Ring. x.
Gearbox - ------- 0.00 0 0 SCREW NUT MX. UNI -S 0 LOCKNUT M, FLANGED 0 STUD MXXX0 GRADE 0 STUD MXX0X GRADE 0 STUD MX0XX GRADE STUD MXX.XX GRADE WASHER, TAPERED MXX 0 COPPER WASHER.XX. MM 0 B COVER, GEARBOX 0B BOX CASING B REAR COVER 0 RING, RUBBER 0Z COVER, SIDE 00 PIN, CYLINDRICAL D X 0 GASKET, COVER 0 SCREEN 0 DIP STICK 0
Transmission - ------- 0.00 0 0 0 CAPSCREW M0X0 LEVER REVERSER 0 WASHER SUPER M0 0 LEVER PTO ENGAGMENT 0 PIN SPLIT 0 PTO SLIDER 00 PIN SPLIT SW X SPIROL NEED DESCRIPTION 0 PIN SPLIT SW X0 SPIROL NEED DESCRIPTION 0 SNAP RING INTERNAL D DIN SHIM.MM 0 SNAP RING INTERNAL D DIN SHIM.MM 0 SNAP RING EXTERNAL D DIN 0 SHIM.MM 0 SPLIT RING RS DIN SHIM.MM 0 0 BEARING XX ZC BEARING XX 0 SKF WASHER BEARING XX 0 C SKF GEAR REVERSE BEARING M0XX GEAR WORM 00 BEARING XX0 ROLLER CAGE 0 GEAR PIN 0 BALL / RIV RB 00 SHOE 00 OIL SEAL XX 0 SPRING SLIDING PTO SHAFT PTO 00 PTO GEAR SHAFT CLUTCH 00 TRIPPLE GEAR SUPPORT REVERSE SPEED GEAR 0 0 SLIDER REVERSER
Wheel Axle & Differential - ------- 0.00 0 0 0 0 SCREW TE MX 0 SPRING SCREW 0 DIFFERENTIAL 00 NUT M0 UNI -S N AXLE SHAFT 00 LOCKNUT M STANDARD DINZC N AXLE LONG HALF 0 LOCKNUT M FLANGED N HUB FOR HALF AXLE 00 STUD MXX0X GRADE Z LEVER 0 STUD M0X0XX GRADE N STOP 0 WASHER LOCK B. DIN A ZINC Z STOP 0 WASHER WAVEY B 0. DIN 0N SPRING 0 0 SNAP RING INTERNAL D DIN 00 SPLIT RING RS DIN 0 BEARING XX 0 BEARING XX 00 ZC 00 O RING 0.00X. 00 OIL SEAL 0X0X RING HALF AXLE ROD SPACER GEAR FOR DIFFERENTIAL COUPLING FRONT 0 0 GASKET JOINT
Controls - ------- 0.00 0 0 0 0 000 SILENTBLOCK 0 X0XX JOINT D 0, PLASTIC 00 SCREW X UNI 0 ARTICULATION, PTO CAPSCREW M0X UNI -G PINS, PTO LOCKOUT CAPSCREW MX0 UNI -G ARTICULATOR, PTO 00 LOCKNUT M H SELECTOR, GEAR 0 LOCKNUT M, FLANGED N PULL ROD 00 LOCKNUT M0, STANDARD Z SPACER, LEVER 0 STUD MXXX0 GRADE BRACKET,REVERSE 0 WASHER, FLAT M0.X UNI N SHIFT ARM, PTO 0 0 WASHER, FLAT M UNI 0 Z COMMAND LEVER 0 WASHER, LOCK B. DIN A ZINC 0 SPRING 00 PIN, COTTER A X UNI 0Z SPRING, GEAR STICK 00 PIN, SPLIT X0 SPIROL UNI 0 SPRING 0 PIN, SPLIT SW X SPIROL UNI 0N GEAR LEVER BALL / 00 HANDLE BAR SUPPORT O RING.X. 0 LEVER, PTO LOCKOUT 00 OIL SEAL MXX F000 SPRING DM X0 0 SHAFT, PTO UPPER HDLE.REL.KNOB BLACK 0 LOWER HDLE.REL. KNOB
Steering Column - -------.00 0 0 00 SCREW.X CAPSCREW M0X0 UNI -G SCREW CAPSCREW MX0 UNI -G 00 LOCKNUT M STANDARD DINZC 00 LOCKNUT M0 STANDARD DIN ZC LOCK NUT M DEFORMED 00Z SPRING WASHER WEDGE 0 UPPER HDLE.REL.KNOB BLACK LOWER HDLE.REL. KNOB BLACK 0 SUPPORT, CONTROL ROD 0 U BOLT N BRACKET PIN 0 SPRING, STEERING COLUMN 0N SPRING, RELEASE HDLE BAR 0 SUPPORT CAP, BODY GUARD 0N CONNECTION 0 00N COLUMN 000N LEVER, HANDLE BAR SELECTION
Handle Bars - -------.00 0 0 0 SCREW MX 00 SCREW 00 LOCKNUT M 0 LOCKNUT M LEVER 0N LEVER 0Z SPACER N PANEL Z LEVER PIN 0 00 THROTTLE LEVER 0000 GRIP 00 SPRING 0Z SPRING 0 SPRING 0 CABLE & SHEATH, THROTTLE 0 CABLE & SHEATH, OPC 0 CABLE & SHEATH, CLUTCH 0 CABLE & SHEATH, HANDLEBAR RELEASE 0 CABLE CLAMP 0 HANDLE BAR
Handlebar Controls 0 0 - -------.00 0 0 0 00 SCREW X Z INDEXING BOLT 00 CAPSCREW MX Z FORK 00 SCREW Z SMALL PLATE 0 INDEXING BOLT 0Z SCREW, CLAMPING 00 NUT M Z PIN 0 SELF LOCKNUT M 0 SPRING 0 SELF LOCKNUT M 000 SWITCH 00 ROLL PIN X0 SPIROL 00 SPRING 0Z LEVER, FORWARD / REVERSE 0 ADJUSTING SCREW 0 0 LEVER, LOCK DIFFERENTAL 0 0 WIRING, MOTOR STOP UPPER HANDLE HALF, BLACK 0 CABLE & SHEATH, DIFFERENTIAL/REVERSE LOWER HANDLE HALF, BLACK 0 CABLE & SHEATH, PARKING BREAK UPPER HANDLE HALF, RED 0 SUPPORT LH LOWER HANDLE HALF, RED 0 SUPPORT RH LEVER, ON / OFF SWITCH PULLEY COVER CROSS PIECE STUD BOLT 0 Z U-BOLT
Brakes - -------.00 0 00 CAPSCREW MX SCREW TE MX 0 CAPSCREW MX 0 LOCKNUT M FLANGED N BRAKE DRUM Z FORK 0 SCREW, CLAMPING 0 SHOE 0 SPRING 0 0 SPRING, STEERING COLUMN 000N LEVER, SEMIDISC 00N PIN HALF DISC COMPLETE
Wheels - -------.00 A B C 0 TIRE.0 - " 00 NUT, M0 00 TIRE.00 - " 0 STUD M0X0XX A 00 TIRE.00-0" 0 WASHER, M0. 00 TIRE.00-0" WHEEL EXTENSION PAIR (SOLD AS A SET) 0 TIRE.00 - " 0 TIRE.0 - " B 0 TUBE.0 - " 00 TUBE.00 - " 00 TUBE.00-0" (see note) 00 TUBE.00-0" (see note) 0 TUBE.00 - " 0 TUBE.0 - " C 00 RIM.0 - " &.00 - " 00 RIM.00-0" &.00-0" 00 RIM.00 - " &.0 - " D PAIR WHEELS COMPLETE X.0 - " 0 PAIR WHEELS COMPLETE X.00 - " PAIR WHEELS COMPLETE X.00-0" PAIR WHEELS COMPLETE X.00-0" 0 PAIR WHEELS COMPLETE X.0 - " 0 PAIR WHEELS COMPLETE X.00 - " note: tube is interchangeable between the two tire sizes
Decals Identification - -------.00 0 DECAL, BCS LOGO MM 0 DECAL, POWERSAFE 0 DECAL,
Decal Safety - -------.00 0 0 DECAL, CLUTCH/OPERATOR PRESENCE LEVER 0 DECAL, HANDLE BAR SWIVEL 0 DECAL, KILL SWITCH 00 DECAL, THROTTLE 0 DECAL, PTO ENGAGEMENT 0 DECAL, DIFFERENTIAL LOCK 0 DECAL, GEAR SELECT 0 DECAL, READ MANUAL 0 DECAL, HANDLE BAR UP/DOWN 0 0 DECAL, PARKING BRAKE 0 DECAL, FORWARD/REVERSE 0 DECAL, FUEL SPARK DANGER 0 DECAL, CAUTION HOT 00 DECAL, SPEED CONTROL 0