Lab Specifications. Automotive 2 Wheeler Repair

Lab Specifications Automotive 2 Wheeler Repair An initiative of Ministry of Skill Development & Entrepreneurship, Govt. of India and National Skill Development Corporation

If we have to promote the development of our country then our mission has to be skill development and skilled India. Shri Narendra Modi Honourable Prime Minister 03

OVERVIEW The lab standardization guidelines envisions to standardize the lab infrastructure for automotive 2 wheeler repair across sectors. The document intends to ensure industry linked training with state-of-art infrastructure. 04

AUTOMOTIVE 2 WHEELER REPAIR SECTOR 1. Description of Lab 2. List of Tools & Equipment - Automotive 2 Wheeler Repair 3. 3D Representation of Automotive 2 Wheeler Repair 4. Illustrative Architectural Layout of Lab 5. Illustrative Pricing of Tools & Equipment 6. Safety Instructions 05

1 DESCRIPTION OF LAB Lab Specifications for the Listed Sectors / Job Roles Proposed Batch Size Machine - Man Ratio 1. Automotive Service 2. Technician 2 Wheeler 25 1:5 06

2 LIST OF TOOLS & EQUIPMENT - AUTOMOTIVE 2 WHEELER REPAIR S. No. Equipment Name Qty Unit Type 1 Socket Spanners 6-32 mm with T Bar and Ratchet 5 Set (19 Sockets + 5 Accessories) 2 Lever Type Grease Gun 2 Nos 3 Chisel - Drop Forge 16 x 22 x 20 15 Nos 4 Oil Can - Wesco Type 4 Nos 5 Centre Punches 15 Nos 6 Circlip Plier External & Contracting 6 & 7" (5 each) 10 Nos 7 Hammer Ball Pin 15 Nos 8 Single Arm Torque Wrench Covering 1-7 mkg 1 Nos 9 Single Arm Torque Wrench Covering 3-14 mkg 1 Nos 10 Single Arm Torque Wrench Covering 5-23 mkg 1 Nos 11 Cross Wheel Spanner (17 x 18-19 x 21 mm) 5 Nos 12 Bench Vice (100 mm x 4") 2 Nos 13 Double Ended Spanner Set 6-32 mm Sets 5 Nos 14 Vernier Callipers 4 Nos 15 Micrometre (Size: 0 to 25 mm) 4 Nos 16 Digital Multimeter with Various Lead Sets 2 Nos 17 Ring Spanner Set 6-32 mm Sets 2 Nos 18 Allen keys 4-12 mm in Steps of 2 mm Sets 5 Nos 19 Hacksaw (300 mm) with Blade 10 Nos 20 Tyre Pressure Gauge 2 Nos 21 Steel Rule 15 Nos 22 Tape Measure 15 Nos 23 Depth Gauge 2 Nos 24 Hydro Meter 2 Nos 07

2 LIST OF TOOLS & EQUIPMENT - AUTOMOTIVE 2 WHEELER REPAIR S. No. Equipment Name Qty Unit Type 25 Tyre Pressure Gauge 2 Nos 26 Plastic Hammer 5 Nos 27 Filter Adjustable Remover 1 Nos 28 Spark Plug Sockets 67mm Drive Size 16/21 mm 2 Nos 29 Magnetic Pickup Tool (Bar) 2 Nos 30 Feeler Gauge 20 Blades Metric 5 Nos 31 Wire Brush 5 Nos 32 Drift 2 Nos 33 Spark Plug Spanner 12, 14, 17 mm Sets 5 Nos 34 File Different Shapes and Size of 15 cm 5 Nos 35 Air Compressor and Hoses 1 Nos 36 Tyre Inflator 1 Nos 37 Battery Charger 1 Nos 38 Universal Battery Tester and Probe 2 Nos 39 Inspection Lamp with Guard 5 Nos 40 Drain Pans / Engine Tray 12 x 18, 18 x 24 6 Nos 41 Screw Extractor Set 2 Set (5 Pc) 2 42 Compression Gauge Minimum up to 20 kg/cm for Petrol 1 Nos 43 Wheel Chocks 6 Nos 44 Measuring Can 2 Nos 45 Tappet Adjuster 1 Nos 46 Engine Valve Removing Tool (Clamp) 2 Nos 47 Neon Timing Light 3 Nos 48 Battery & Charging System Tester 1 Nos 49 Hydrometer 2 Nos 08

2 LIST OF TOOLS & EQUIPMENT - AUTOMOTIVE 2 WHEELER REPAIR S. No. Equipment Name Qty Unit Type 50 2W Lift Hydraulic Type 4 Nos 51 Clutch Puller for Available Vehicles 1 Nos 52 Brake Bleeder, Pressure or Vacuum 1 Nos 53 Spark Plug Cleaning and Testing Machine 1 Nos 54 Tyre Changer (Trufit) 1 Nos 55 Head Light Focusing 1 Nos 56 Pneumatic Tools 1 Set 57 Fire Extinguisher 2 Nos 58 Safety Kits 15 Nos 59 Work Bench (6 x 2 x 2) 2 Nos 59 Work Table 3 Nos 60 Two Wheeler 3 Nos Aggregate Two Wheeler (Cut Section of Engine with 61 Transmission System Mounted on Stand, Components 2 Nos of all Systems) 62 2 Wheeler Washing Lift 1 Nos 63 2 Wheeler Washing Machine 1 Nos 09

3 3D REPRESENTATION OF AUTOMOTIVE 2 WHEELER REPAIR List of Equipment Industrial Pump Industrial Motor Blower Drilling Machine Work Benches Tools Display Area Trainer Observation Table Classroom for Theory Power Supply Panel Storage for Hand Tools and Accessories Bins 10

4 ILLUSTRATIVE ARCHITECTURAL LAYOUT OF LAB Automotive 2 Wheeler Repair 11

5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT S.No Equipment Name Qty Unit Type Unit Price* Amount Brands** (INR) (INR) 1 Socket spanners 6-32 mm with T Bar and Ratchet 5 Set (19 Sockets 4,000 20,000 Taparia, Venus or + 5 Accessories) Equivalent 2 Lever Type Grease Gun 2 Nos 340 680 Non Branded 3 Chisel- Drop Forge 16 x 22 x 20 15 Nos 140 2,100 Non Branded 4 Oil Can - Wesco Type 4 Nos 110 440 Non Branded 5 Centre Punches 15 Nos 70 1,050 Non Branded 6 Circlip Plier External & Contracting 6 & 7" (5 Each) 10 Nos 1,798 17,980 Multi Branded 7 Hammer Ball Pin 15 Nos 171 2,565 Non Branded 8 Single Arm Torque Wrench Covering 1-7 mkg 1 Nos 3,700 3,700 9 Single Arm Torque Wrench Covering 3-14 mkg 1 Nos 4,200 4,200 10 Single Arm Torque Wrench Covering 5-23 mkg 1 Nos 4,600 4,600 11 Cross Wheel Spanner (17 x 18-19 x 21 mm) 5 Nos 320 1,600 Taparia, Venus or Equivalent Taparia, Venus or Equivalent Taparia, Venus or Equivalent Taparia, Venus or Equivalent 12 Bench Vice (100 mm x 4") 2 Nos 3,000 6,000 Multi Branded 13 Double Ended Spanner Set 6-32 mm Sets 5 Nos 1,500 7,500 14 Vernier Callipers 4 Nos 225 900 15 Micrometre (Size: 0 to 25 mm) 4 Nos 800 3,200 Taparia, Venus or Equivalent Mitutoyo or Equivalent Mitutoyo or Equivalent 16 Digital Multimeter with Various Lead Sets 2 Nos 475 950 Multi Branded *Price is indicative for the major brands, similar tools/equipment may be used **Brands are illustrative, other brands with same specifications may be used 12

5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT S.No Equipment Name Qty Unit Type Unit Price* Amount Brands** (INR) (INR) 17 Ring Spanner Set 6-32 mm Sets 2 Nos 1,500 3,000 18 Allen Keys 4-12mm in Steps of 2 mm Sets 5 Nos 1,200 6,000 Taparia, Venus or Equivalent Taparia, Venus or Equivalent 19 Hacksaw (300mm) with Blade 10 Nos 300 3,000 Non Branded 20 Tyre Pressure Gauge 2 Nos 210 420 Multi Branded 21 Steel Rule 15 Nos 75 1,125 Non Branded 22 Tape Measure 15 Nos 75 1,125 Multi Branded 23 Depth Gauge 2 Nos 180 360 Multi Branded 24 Hydro Meter 2 Nos 200 400 Multi Branded 25 Tyre Pressure Gauge 2 Nos 210 420 Multi Branded 26 Plastic Hammer 5 Nos 326 1,630 Multi Branded 27 Filter Adjustable Remover 1 Nos 390 390 Multi Branded 28 Spark Plug Sockets 67 mm Drive Size 16/21 mm 2 Nos 270 540 Multi Branded 29 Magnetic Pickup Tool (Bar) 2 Nos 545 1,090 Multi Branded 30 Feeler Gauge 20 Blades Metric 5 Nos 385 1,925 Multi Branded 31 Wire Brush 5 Nos 120 600 Non Branded 32 Drift 2 Nos - Multi Branded 33 Spark Plug Spanner 12, 14, 17 mm Sets 5 Nos 350 1,750 Multi Branded 34 File Different Shapes and Size of 15cm 5 Nos 500 2,500 Multi Branded *Price is indicative for the major brands, similar tools/equipment may be used **Brands are illustrative, other brands with same specifications may be used 13

5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT S.No Equipment Name Qty Unit Type Unit Price* Amount Brands** (INR) (INR) 35 Air Compressor and Hoses 1 Nos 1,50,000 1,50,000 Multi Branded 36 Tyre Inflator 1 Nos 18,000 18,000 Multi Branded 37 Battery Charger 1 Nos 3,825 3,825 Multi Branded 38 Universal Battery Tester and Probe 2 Nos 899 1,798 Multi Branded 39 Inspection Lamp with Guard 5 Nos 300 1,500 Multi Branded 40 Drain Pans / Engine Tray 12 x 18, 18 x 24 6 Nos 1,000 6,000 Multi Branded 41 Screw Extractor Set 2 Set (5 Pc) 394 788 Multi Branded 2 42 Compression Gauge Minimum up to 20 kg/cm for Petrol 1 Nos - Multi Branded 43 Wheel Chocks 6 Nos 445 2,670 Multi Branded 44 Measuring Can 2 Nos 450 900 Multi Branded 45 Tappet Adjuster 1 Nos 2,500 2,500 Multi Branded 46 Engine Valve Removing Tool (Clamp) 2 Nos 1,500 3,000 Multi Branded 47 Neon Timing Light 3 Nos 4,200 12,600 Multi Branded 48 Battery & Charging System Tester 1 Nos 13,500 13,500 Multi Branded 49 Hydrometer 2 Nos 1,700 3,400 Multi Branded 50 2w Lift Hydraulic Type 4 Nos 25,000 1,00,000 Multi Branded 51 Clutch Puller for Available Vehicles 1 Nos - Multi Branded 52 Brake Bleeder, Pressure or Vacuum 1 Nos 28,950 28,950 Multi Branded 53 Spark Plug Cleaning and Testing Machine 1 Nos 17,000 17,000 Multi Branded *Price is indicative for the major brands, similar tools/equipment may be used **Brands are illustrative, other brands with same specifications may be used 14

5 ILLUSTRATIVE PRICING OF TOOLS & EQUIPMENT S.No Equipment Name Qty Unit Type Unit Price* Amount Brands** (INR) (INR) 54 Tyre Changer (Trufit) 1 Nos 1,08,000 1,08,000 Multi Branded 55 Head Light Focusing 1 Nos 34,950 34,950 Multi Branded 56 Pneumatic Tools 1 Set 35,320 35,320 Multi Branded 57 Fire Extinguisher 2 Nos 3,000 6,000 Multi Branded 58 Safety Kits 15 Nos 350 5,250 Multi Branded 59 Work Bench (6 x 2 x 2) 2 Nos 7,500 15,000 Multi Branded 59 Work Table 3 Nos 7,500 22,500 Multi Branded 60 Two Wheeler 3 Nos 18,000 54,000 Multi Branded Aggregate two Wheeler (Cut Section of Engine with 61 Transmission System Mounted on Stand, Components 2 Nos 15,000 30,000 Multi Branded of all Systems) 62 2 Wheeler Washing Lift 1 Nos 25,000 25,000 Multi Branded 63 2 Wheeler Washing Machine 1 Nos 50,000 50,000 Multi Branded Total 8,56,191 *Price is indicative for the major brands, similar tools/equipment may be used **Brands are illustrative, other brands with same specifications may be used 15

6 SAFETY INSTRUCTIONS Given below Safety Instruction posters should be placed at appropriate places in the lab. The posters should be digitally printed and pasted on sun board. Power Tools Precaution CAUTION SLIPPERY When in Fire Situation, Please Remember PASS PULL... the pin. Some extinguishers may require releasing of a lock latch, pressing a puncture lever or other motion AIM... low, pointing the extinguisher nozzle (or it's horn or hose) towards the base of the fire SQUEEZE... the handle. This releases the extinguishing agent FLOOR SWEEP... from side to side at the base of the fire until it appears to be out. Watch the fire area in case fire breaks out again and repeat use of extinguisher, if necessary 16

6 SAFETY INSTRUCTIONS Electrical Hazards - Follow the Listed Precautions to Avoid Electric Shock Do not work in wet work areas or cramped up work spaces Do not leave naked or loose wires in the lab Electrical exposure may lead to falls, fractures and other accidents. A small shock can cause brain damage while death can occur from large shocks. ELECTRICAL HAZARDS Electrical Safety Use dry gloves Wear rubber soled shoes Protect yourself from surfaces that conduct electricity Keep insulation on all equipment Components must be dry and in good condition Do not do wiring with bare hands, wet gloves or while standing on wet or ungrounded surfaces 17

Shri Rajiv Pratap Rudy Minister of State (I/C) for Skill Development & Entrepreneurship Govt. of India We are a youthful nation. Our youth is our strength. The world and India need a skilled workforce and we are committed to achieve this mission. 18