Mill Tap Center. jyoti.co.in

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Transcription:

Mill Tap Ceter Vertical Machiig Ceters

Mill Tap Ceter Vertical Machiig Ceter OVERVIEW Mill Tap Ceters have bee desiged ad developed with the capability to deliver high speed, high performace ad high productivity requiremet of idustries seekig performace for multiple tappig holes. Better acceleratio ad deceleratio rates i axis ad spidle drive alog with faster tool chage ad efficiet chip removal system margially savig o-cuttig time places it efficietly i 3 & 4 axis machiig segmet. Etire structure has bee desiged ad tested by striget FEM aalysis for optimum performace uder practical workig coditios. 3-POINT LEVELING A uique system that allows machie to be istalled or relocated quickly ad easily ad also avoids twistig effect for loger machie life.

HIGH PRODUCTIVITY No-cuttig time is cosiderably reduced by eablig various ehaced fuctios i axis, spidle, ATC apart from other special features added to this series. Mill Tap Ceters are capable to work cotiuously at the rapid traverse rate of 40 m/mi o all 3-Axis with better acceleratio rates durig movemets betwee various positioal holes with higher accuracy. This series is capable to work with 4th axis rotary table with productio system ad hydraulic fixtures for cotiuous multi-face machiig, drastically reducig o-cuttig time. HIGH SPEED SPINDLE The BT 30 spidle of the machie is desiged ad maufactured i-house by JYOTI. For high speed ad stability durig heavy cuttig loads, agular cotact bearigs are used with life lubricatio. These spidles are maufactured i our dedicated clea room facility ad the fially balaced ad extesively tested for performace. High pressure coolat through spidle (CTS) ca also be opted for compoets with deep hole drills for better tool life. AUTOMATIC TOOL CHANGER Mill Tap Ceter machies have side mouted Twi-arm ATC. Such tool chager has better characteristic i terms of iterferece to workig area with a fast tool chage time, which are desiged for these machie series to achieve tool chage time of 1.6 secods ad reduce o-cuttig time. EASY CHIP EVACUATION Efficiet rear side chip disposal system due to peculiar desig of ceter trough base structure eables better operator friedliess by elimiatig chip cleaup time.

EASY OPERATING AND MAINTENANCE Necessary check poits such as lubricatio, peumatics ad other for maiteace are arraged i better proximity for operator ease. Complete safeguard aroud machie esurig safety of machie, operator ad eviromet. Easy Chip Removal with evacuatio chael for chips from rear side of the machie with provided collector system. Coolat ozzles aroud the spidle face with maual adjustmet for proper positioig of the coolat o the job while machiig. PRODUCTIVITY IMPROVING OPTIONS These series ca be efficietly iterface with followig productivity improvig optios such as rotary table with productio system, hydraulic fixture, coolat through spidle, tool probe, job probe, liear glass scale ad other optios to achieve better surface fiish, cycle time ad process capabilities. POWER TORQUE DIAGRAM 5.6 / 3.7 kw, 8000 rpm (Siemes) 1500 rpm 50 rpm 5.5 / 3.7 kw, 8000 rpm (Fauc) 5000 rpm 8000 rpm 1500 rpm 4500 rpm 35 Nm 24 Nm 50 rpm 2000 rpm 8000 rpm 35 Nm 17.7 Nm 5.6 kw 5.5 kw 3.8 kw 3.7 kw Power (S6-40%) Power (S1) Torque (S6-40%) Torque (S1) Power (S2-15 mi) Power (S1) Torque (S2-15 mi) Torque (S1)

TECHNICAL SPECIFICATION Mill Tap 10 Mill Tap 20 Table Table Size T-Slot-Dimesio Dist. From Floor to Table Max. Load o Table Kgf 660 X 360 3 X 14 X 125 1020 250 660 X 460 3 X 14 X 125 1020 250 CONTROL SYSTEM Capacity X-Axis Travel Y-Axis Travel Z-Axis Travel Dist. From Spidle Face to Table (Mi.-Max.) 410 100-610 100-610 The CNC System Fauc 0i MF ad SIEMENS 828D Basic M offered with Mill Tap Ceter. STANDARD FEATURE Feed Rapid Traverse ( X, Y & Z Axis) Cuttig Feed Mai Spidle Spidle Motor Speed Spidle Motor Power - Fauc Spidle Motor Power - Siemes Frot Bearig Bore Spidle Nose m/mi m/mi 40 10 40 10 rpm kw kw 8000 5.5 / 3.7 5.6 / 3.7 50 BT 30 8000 5.5 / 3.7 5.6 / 3.7 50 BT 30 PRODUCTIVITY IMPROVING OPTIONS Automatic Tool Chager No. of Tools Max. Tool Dia. Pockets (All/Adj. Empty) Max. Tool Legth Max. Tool Weight Accuracy (as per VDI/DGQ 3441) Positioig Ucertaity (P) Repeatability (Ps Medium) Kg 20 63 / 80 200 3 20 63 / 80 200 3 0.010 0.005 0.010 0.005 Other Data Machie Weight #(Approx.) Machie Dimesio #(Approx.) : Legth Width Height Kg 3350 3400 3410 2120 2800 3410 2120 2800 AC Servo Spidle Drive AC Servo Axis Drive L.M. Guideways Work Light Auto & Maual Coolat System Cetralized & Prograable Lubricatio Laser Calibrated Axis for High Precise Positioig Accuracy Electricals with Quality Devices & Pael A.C. Chip Coveyor Auto Door 4th Axis Rotary Table Coolat Gu Flush Coolat System Extra Daylight Area (100 ) SK/BBT Spidle Taper i lieu of BT Taper Coolat Through Spidle Tool Tip Air Nozzle (For Dry Cuttig) Tool Probe & Job Probe Air/Oil Mist Spray Liear Glass Scale Oil Skier Machie Tower Light Visiport Widow Fully Tooled up Solutios to Meet Customer Needs Maual Guide (Fauc.i) Easy SMS System (Siemes)

ED. 2018/11 JYOTI CNC AUTOMATION LTD. Regd.Works: Plot No.,G-506, Lodhika GIDC, Vill.-Metoda, Dist.-Rajkot - 360 021. Gujarat (Idia) T +91-2827-230-101 F +91-2827-235141 E ifo@, sales@ Dowload the App GET IT ON Note: Specified iformatio are subject to chage arisig out of cotiuous product improvemet without otice. The descriptio stadard accessories/feature coforms to its list; ot the photo of machie show i the catalogue. Other cotroller will have differet cofiguratio. Machie images are show with optio.