Hydraulic Technology Worldwide

Hydraulic Technology Worldwide Repair Parts Sheet PU- Series Titan Pumps L85 Rev. J 08/07 For Date Codes Beginning with the Letter "A" INSTALL ALL KIT COMPONENTS TO INSURE OPTIMUM PERFORMANCE OF THE REPAIRED PUMP. Genesis Series CONTENTS Figure - Basic Pump Assembly................ Figure - Reservoir Assembly.................. Figure - Pumping Assembly................... 6 Figure - Piston Block Assembly................ 8 Figure 5 - Bypass Valve Assembly............... 8 Figure 6 - Relief Valve Assembly................ 9 Figure 7 - Shroud Assembly................... 0 Wiring - Manual Pump........................ Wiring - Dump Pump......................... Wiring - Dump & Hold Pump.................. Wiring - Jog Pump........................... 6 Wiring - Electric Valve (VSP) Pump........... 8 Figure 8 - -Way Manual Valve................. 0 Figure 9 - -Way Manual Valve................. Figure 0 - Locking Valves..................... Figure - Dump and Dump & Hold Valves....... 5 Figure - VSP Valve Assembly............. 7 Figure - Sub-plate for VSP Series Valves....... 8 Figure - End Plate......................... 8 Figure 5 - Directional Valves................... 9 Figure 6 - DIN Plug Wiring.................... 9 Figure 7 - Pendant Switches................... 0 Figure 8 - Foot Switches......................

SPECIFICATIONS AND PRECAUTIONS. [5,00]. [9,00] 5 [0,00] 0 [0,00] MOTOR Apply Loctite 7 to mounting bolts of motor. Torque Item 7 to 6-8 in. lbs. 0 WARNING: CAUTION: GALLON / [LITER] RESERVOIR CAPACITY PUMP FLOW 5, 50 7, 7, 7 MODEL NO. PRODUCT CODE Torque Item 9 to 6-8 in. lbs 6 7,8,9 Torque button head cap screw (Item 7) to 70-7 in. lbs. [7,9-8, Nm],8 7, 9, 6 0, 5 5 0 liter reservoir, shown with roll bar option. 6 59 55 60 6 75, 76 58 56 57 Figure, Basic Pump Assembly

Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description DA7605 5 Liter Reservoir DA70805 9 Liter Reservoir DA7805 0 Liter Reservoir DA7905 0 Liter Reservoir 5 DA7808 Isolator (5 & 9 Liter Reservoirs Only) 7 DA006 0 M5 X 0.8 HHFS 8 C8708 Magnet 0 DA6 Level Gauge (5L) DA75 Level Gauge (9 & 0L) DA755 Level Gauge (0L) CAB8908-A Socket Head Cap Screw (5 & 9L only) 5 Y08 Screw 6 Shroud Assembly Model Code for Pumps with 5 & 9 Liter Reservoir. A models with manual valves (5V) K models with foot or remote (0V) B models with foot or remote (5V) L models with foot or remote (0V) C models with jog (5V) M models with jog (0V) D models with dump (5V) N models with dump (0V) E models with dump & hold (5V) O models with dump & hold (0V) 6 Shroud Assembly Model Code for Pumps with 0 & 0 Liter Reservoir. F P G Q H R I S J T models with manual valves (5V) models with manual valves (0V) models with foot or remote (5V) models with foot or remote (0V) models with job (5V) models with jog (0V) models with dump (5V) models with dump (0V) models with dump & hold (5V) models with dump & hold (0V) 7 DA9607 Shroud Support Bar 9 CBE5908-A 6 Soc. Hd. Capscrew 0 DA7706 Nameplate DA786 Spacer CU9700 5 Plastic Rivet 6 B080066 6 Lockwasher 8 DA0807 Gasket 9 DA70850 0 O-Ring B0080 0 O-Rings (for Pumps with EPR seals) B90 O-Rings (for Pumps with EPR seals) 5 DA88906 Enerpac Decal 50 B08 Hex Nut 55 PRC5 Complete Roll Bar Assembly (Made of Items 56-6) (Pumps with 0 Liter Reservoirs) 56 CBB6706-A 8 Screw 57 BSS56D 8 Lock Nut 58 DA50 Roll Bar 59 DA098 Coverplate 60 CB55808 0 Self Tapping Screw 6 CL506 Decal 6 DA57098 Plate 7 DA67959 5v Motor DA76559 0V Motor 7 CBA08-A Socket Head 7 E00 Male Connector 75 B0050 O-Ring 76 CSS79D Screw Items 75 and 76 are used on 5 gallon reservoirs that do not have electrical boxes. Indicates items included in and available only as part of Repair Kit. See page 5 for Repair Kit information. Note: See pages 0 and for item 6 (shroud) parts breakdown.

Torque Item 0 to -6 ft-lbs. [9- Nm]. Apply Loctite to mounting bolts of valve. 8, 9, 0, 8 5 9 0,, 6 0 5 6 Figure, Reservoir Assembly Replacement Brushes for Electric Motors Part Number Quantity Description DA95880SR Brush Set

Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description DA7867900SR Filter Assy. (5, 9, 0 liter reservoirs) 8 DA95899SR Dump & Hold CV88950SR Filter Assy. (0 liter reservoir) Valves DA9099SR Dump DA0667 Pipe Nipple (5 liter reservoir) VM -way, position (Jog or Manual) DA87 Pipe Nipple (9 & 0 liter reservoir) VM -Way, Position (Jog or Manual) 6 CM6768 Tubing (not on 5 liter) VM -way, position (Jog or Manual) 5 DA798 Baffle VSP -way, position (Remote 0 DA705096SR Connector Pendant or Foot Switch) B00 O-Ring VML -way, position, locking (Jog or Manual) B056 Back-Up Washer F0009-8 Male Connector (0 liter reservoir only) VML -way, position, locking (Jog or Manual) 5 DA897768 Tube Assembly (0 liter reservoir only) 6 F0009-8 Male Connector (0 liter reservoir only) DA855900SR DA856900SR -way, position (Jog or Manual EPR seals) -way, position (Remote or Foot with EPR seals) 9 F78667 Gasket Seal Kits Used whenever pump unit is disassembled for service. Contains seals only. 0 CCA8908-A 6 Socket Head Cap Screw CCA89078-A Mounting Bolts (Jog and Manual Models Only) Overhaul Kits Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit. Seal Kits PU0000K for Standard Seals PU0000KV for Viton Seals PU0000KE for EPR Seals Overhaul Kits PU0000KM for Pump with Standard Seals PU0000KMV for Pump with Viton Seals PU0000KME for Pump with EPR Seals 5

6 End View 5 Apply Loctite to threads. 7 5 6 8 9 8 6 7 0 6.-.56 [,-,] 7 0 Beveled side must face piston block. Side View See Diagram "A" 8, 9 6 5 NOTE: Item 0 used in later production models and must be installed on all models. Diagram "A" Torque to 50-55 ft-lbs. Bottom View 5 Use Loctite 55 for pipe fittings. Use Loctite 55 for pipe fittings. Use Loctite 55 for pipe fittings. 6 0 6 6 Apply Loctite to threads. 6 Apply Loctite to threads. Torque to 5-7 ft-lbs. Use Loctite 55 for pipe fittings. 9 9 8 7 5 Use Loctite 55 for pipe fittings. Figure, Pumping Assembly 6

CAUTION Parts have machined surfaces. Be careful when handling to avoid damaging parts. Repair Parts List for Figure Item Part Number Qty. Description Item Part Number Qty. Description DA0770098SR Top Plate DA6757SR Eccentric Shaft & Nut DA706055 Top Bearing 5 DA77950SR Piston Block - Standard DA7578950SR Piston Block - Viton DA7579950SR Piston Block - EPR 6 BSS75D Ring 7 CCA050-A Retaining Ring 8 DA70655 Cam Bearing 9 DA68950SR Hex Cam (includes items 6 & 8) 0 DA6900SR Bottom Plate Assembly (includes items and ) DA70655 Motor Bearing DA6788 Gear B00506 /6" Ball DA6855 Bottom Bearing 5 CBB00-D Nut (M x 5) 6 DA707908 Washer 7 B080 Standard O-Ring B00 Viton O-Ring B00 EPR O-Ring 8 DA70655 Thrust Bearing 9 DA706555 Thrust Race DA700068 Tube Assembly 5 Y50096 Male Branch Tee 8 DA7068 Tube Assembly 9 Y666096 Female Elbow 0 C9 Fitting B09 Male Elbow DC565950SR Std. Bypass Valve Assy. (See Figure 5.) DC56950SR Viton Bypass Valve Assy. (See Figure 5.) DC56950SR EPR Bypass Valve Assy. (See Figure 5.) DA766095 Hose Fitting DA75950SR Std. and Viton Relief Valve Assy. (See Figure 6.) DA758950SR EPR Relief Valve Ass y. (See Figure 6.) 5 DA688 Jam Nut 6 DA68800 Cap 7 B650 Standard O-Ring B000 Viton O-Ring B00 EPR O-Ring 8 DA707776 Std. Motor Shaft Seal DA778776 Viton Motor Shaft Seal DA777776 EPR Motor Shaft Seal 9 A0085 Hex Plug 0 DA0708 Washer 6 CCA8908-A 6 Mounting Bolt (M8 x 65) 6 DC060 Gear Cover 7 DA70068 Tube Assembly 7 CBA5708-A SHCS Seal Kits Used whenever pump unit is disassembled for service. Contains seals only. Overhaul Kits Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit. See page 5 for Repair Kit information. 7

8 Figure, Piston Block Assembly Repair Parts List for Figure Item Part Number Qty. Description DA6770 Conical Spring See Page 7, Item 5 Complete Replacement Piston Block 8 B950 Standard O-Ring B00 EPR O-Ring B00 Viton O-Ring B50 Standard O-Ring B080 EPR O-Ring B080 Viton O-Ring Items included in and available only as part of Seal Kit. Items included in and available only as part of Overhaul Kit. (The Overhaul Kit contains a complete seal kit.) 5 5 6 7 Torque item 5 to 8- ft-lbs. (8-6 Nm). 8 9 0 Figure 5A, Bypass Valve Assembly (Early Models) Repair Parts List for Figure 5A Item Part Number Qty. Description DA006 Push Pin DA070 Spring Guide B00680 Standard O-Ring B0060 EPR O-Ring B0060 Viton O-Ring 5 B00656 Back-Up Washer 6 DA690008 Washer 7 B950 Standard O-Ring B00 EPR O-Ring B00 Viton O-Ring 8 B00506 /6" Ball 9 DA68980 Ball Guide 0 DA7090 Spring DA689900 Spring Cap DA688 Jam Nut DA76950SR Bypass Valve Assy. DA0590 Seat 5 DA09950 Elbow Assembly Items included in and available only as part of Seal Kit. Items included in and available only as part of Overhaul KIt. (The Overhaul Kit contains a complete seal kit.) 8

9 0 6 Apply Loctite to Item and 6 Torque to 8- ft. lbs. [8-6 Nm] 8 7 5 Repair Parts List for Figure 5B Item Part Number Qty. Description Item Part Number Qty. Description DC7505 Piston DC90 Spring DC7700 Cap 5 DC7690 Seat 6 DA688 Jam Nut 7 B00656 Back-Up Ring 8 B0050 O-Ring (Standard Versions) Figure 5B, Bypass Valve Assembly (Late Models) 9 B950 O-Ring (Standard Versions) B00 (Viton Version) B00 (EPR Version) 0 DC565950SR Replacement Bypass Valve (Standard) DC56950SR (Viton Version) DC56950SR (EPR Version) B0060 (Viton Version) C9 Fitting B0060 (EPR Version) Items included in and available only as part of Seal Kit. Items included in and available only as part of Overhaul Kit. (The Overhaul Kit contains a complete seal kit.) The plunger is shown in 0,000 psi (700 bar) orientation. Flip the plunger for 5,000 psi (50 bar) models. 5 6 7 8 0 Figure 6, Relief Valve Assembly Repair Parts List for Figure 6 Item Part Number Qty. Description Item Part Number Qty. Description CCA008-5A Set Screw 7 DA80 Compression Spring DA70 Nut 8 DC6900SR Ball Guide Assembly DA790 Threaded Body 0 DA75950SR Relief Valve Assembly CCA0708-5C Set Screw B0070 O-Ring 5 DA700 Plunger B05057 Spring Pin 6 DA5770 Spring Guide Items included in and available only as part of Seal Kit. Items included in and available only as part of Overhaul KIt. (The Overhaul Kit contains a complete seal kit.) 9

6 9 0 0 5 R R R R 8, 9, 0 T T - 5 8 7 + C C C C 6, 7 L L "P" indicates bottom terminals. S P P S P P S 5, 6 "S" indicates top terminals. Figure 7, Shroud Assembly Use the Model Identification Chart to find the Model Code for your pump You will need the Model Code to use the shroud assembly chart on page MODEL IDENTIFICATION CHART 5 VAC Models 0 VAC Models Reservoir Valve Type Model Reservoir Valve Type Model Capacity Code Capacity Code 5 and 9 liter Manual Valve A (. and. gallon) Remote Pendant or Foot Switch B 5 and 9 liter Manual Valve K (. and. gallon) Remote Pendant or Foot Switch L Jog Dump (without hold) Dump and Hold 0 and 0 liter Manual Valve F (5. and 0. gallon) Remote Pendant or Foot Switch G C D E Jog Dump (without hold) Dump and Hold 0 and 0 liter Manual Valve P (5. and 0. gallon) Remote Pendant or Foot Switch Q M N O Jog H Jog R Dump (without hold) I Dump (without hold) S Dump and Hold J Dump and Hold T 0

Repair Parts List for Figure 7 Item Part Number Description Quantity Listed Below Model Code DA7857900SR Shroud with Baffle DA807900SR Shroud with Baffle DA7857900SR Shroud with Baffle DA807900SR Shroud with Baffle DA770 Mounting Plate CAE0508-A Screw DA597098 Screw Cover 5 DA56780 Transformer DA70680 Transformer 6 CAE008-A Screw 7 DA568980 Relay 8 DA57880 Rectifier 9 CAE0808-A Screw 0 DA787 Switch DA7850 Power Cord DA950 Power Cord DA99007 Cord Restraint F869007 Relief Bushing CU9900 Valve Cable CR7599 Cord Bushing 5 DA7009 Hole Plug 6 DA7875900SR Pendant Assembly DA980900 Pendant Assembly DC809900 Pendant Assembly 7 DA787998 Baffle 8 DA788098 Baffle 9 CU9700 Pop Rivet 0 DA880 Terminal Adaptor DA78898 Baffle DA787900 Wire DA787900 Wire DA99900SR Wire 5 DA90900SR Wire 6 DA9900SR Wire 7 DA96900SR Wire 8 DA779900 Wire 9 DA780900 Wire 0 DA78900 Wire DA78900 Wire DA9898 Baffle DA950 Nut DA55009 Plug A B C D E F G H I J K L M N O P Q R S T 6 6 6 6 6 6 6 6 6 6 6

Manual Pump Wiring Code Chart Item Description Wire From To Color Item Term. Item Term. Wire White 0 Wire Black 0 Wire White 0 Black 0 Dump Pump Wiring Code Chart Item Description Wire From To Color Item Term. Item Term. Wire White 7 T Wire Black 7 T Power Cord 5 Valve Cord White 0 Black 0 White 8 R Black 8 R Wire Black 5 S 7 C 7 Wire Wire Black 5 P 7 L Wire Black 5 P 7 L Black 8 R 7 C Black 8 R 7 C 5 Wire White 5 P 7 L Wire White 5 P 7 L 6 Wire Black 5 P 5 P 6 Pendant Assembly White 5 S Black 7 C 0 Wire White 0 7 L Wire Black 0 7 L - 0 Volt only - 0 Volt only

K T WHITE WHITE T L WHITE VAC 0VAC T BLACK L BLACK BLACK D VAC ELECTRICAL ENCLOSURE GRN W W W S ON/OFF GRN DUMP VALVE PENDANT S W GRN MG MOTOR L 5 VAC POWER single-phase B JUNCTION BOX W FAN 0V 5V Dump Schematic 0V Dump Schematic

Dump & Hold Pump Wiring Code Chart Item Description Wire From To Color Item Term. Item Term. Wire White 7 T Wire Black 7 T Power Cord Valve Cord White 0 Black 0 White 8 R Black 8 R Wire Black 5 S 7 C Wire Black 5 P 7 L Wire Black 5 P 7 L 7 Wire Black 8 R 7 C 5 Wire White 5 P 7 L Wire White 5 P 7 L 6 Wire Black 5 P 5 P Black 5 S 6 Pendant Assembly Green 7 C White 8 R 0 Wire White 0 7 L Wire Black 0 7 L - 0 Volt only - 0 Volt only

K T T L VAC 5VAC T BLACK L BLACK BLACK D VAC WHITE GREEN ELECTRICAL ENCLOSURE (SHROUD) GRN W W W S ON/OFF GRN DUMP VALVE PENDANT L L GND W GRN MG MOTOR L 5 VAC POWER single-phase 5V Dump & Hold Pump Schematic K T T L VAC 0VAC T BLACK L BLACK BLACK D VAC WHITE GREEN ELECTRICAL ENCLOSURE (SHROUD) GRN W W W L L GND W S ON/OFF GRN GRN MG MOTOR DUMP VALVE L PENDANT 0 VAC POWER single-phase 0V Dump & Hold Pump Schematic 5

Jog Pump Wiring Code Chart Item Description Wire From To Color Item Term. Item Term. Wire White 7 T Wire Black 7 T Power Cord White 0 Black 0 Wire Black 5 S 7 C Wire Black 5 P 7 L Wire Black 5 P 7 L 5 Wire White 5 P 7 L Wire White 5 P 7 L 6 Wire Black 5 P 5 P 6 Pendant Assembly White 5 S Black 7 C 0 Wire White 0 7 L Wire Black 0 7 L - 0 Volt only - 0 Volt only 6

5V Jog Pump Schematic 0V Jog Pump Schematic 7

Electric Valve (VS) Pump Wiring Code Chart Item Description Wire From To Color Item Term. Item Term. Wire White 0 Wire Black 0 Power Cord Valve Cord White 0 Black 0 White 8 R Black 8 R Wire Black 5 S 8 R Wire Black 5 S 8 R 6 Wire Black 5 P 5 P 8 Wire White 0 5 P, P 9 Wire Black 0 5 P, P 8 Wire White 0 5 P 9 Wire Black 0 5 P 5 Wire Black 8 R, + 6 Wire White 8 R, - - 0 Volt only - 0 Volt only 8

5V Pump with Solenoid Valve Schematic 0V Pump with Solenoid Valve Schematic 9

5 Apply Loctite & 6 9 7 8 0 Figure 8, -Way Manual Valve Repair Parts List for Figure 8 Item Part Number Qty. Description Item Part Number Qty. Description VM Complete Valve Assy. B08608 Washer B56 Back-Up Washer C79000SR Valve Stem 5 C08 Screw 8 R555- Pipe Plug 9 B00906 5 6" Ball 0 F78667 Gasket C75660 Retainer B508 6 Screw 6 Y0070 Valve Handle C8607 6 Copper Gasket 7 B0 Viton O-Ring Items included in and available only as part of Repair Kit VMK (for EPR seals order Repair Kit VMKE). NOTE: The standard VM and VMK are manufactured using Viton seal material. 0

Loctite 7 8 5 6 8 9 0 9 9 5 0 6 0 8 5 7 6 7 9 8 Figure 9, Manual Valves Manual Valve Identification Manual valves are stamped at the time of manufacture with a valve code number. This number is used to identify the valve model (see Valve Code Number Chart). Example: ENERPAC XXXXX Code Number CXXXXC Date Code VALVE CODE STAMPING Code Number Model Number OPBO OPVO VM OPEO OPBX VML OPVX OPBO OPVO VM OPEO OPBX VML OPVX

VALVE CODE NUMBER CHART st Position nd Position rd Position th Position 5th Position -Way Valve -Way Valve O C Open Center Closed Center P Pump Mounted B Buna V Viton E EPR X O Locking Valve Section No Locking Valve Section Repair Parts List for Figure 9 Item Part Number Qty. Description Item Part Number Qty. Description A807608 Screw 7 B09057 Roll Pin B08608 Washer Y5070 Handle A800507 Disc 5 B00606 7 /" Ball 6 A8090 Spring 7 B8908 Bolt-VM & VM only 7 B008 Bolt-VML & VML only 8 B6057 Roll Pin 9 CB00 Valve Cap 0 B6950 O-Ring CB70 Bearing Plate CB88 Bearing CH560 Shaft B056 Back-Up Washer 5 B00750 O-Ring 6 CH5950SR Disc Assy. VM, VML, & VML only CH58950SR Disc Assembly -VM only Items included in and available only as part of Repair Kit VMK. For EPR Seals, order Repair Kit VMKE. NOTE: EPR Seals are not available for the -way and -way locking valve sections. 8 DA95600 Shear Seal 9 B056 6 Back-Up Washer 0 B00650 O-Ring CB80 Spring CH5990 Body B608 Bolt 5 B80 O-Ring, VM and VM only 5 B80 8 O-Ring, VML and VML only 6 See figure 0A/0B Locking Valve VML and VML only 7 CB008 Base 8 A0065 Pipe Plug 9 A0075 Pipe Plug 0 B05057 Pin

8 9 0 9 7 5 6 Figure 0A, -Way Locking Valve (Valve Code Letter E) Repair Parts List for Figure 0A Item Part Number Qty. Description Item Part Number Qty. Description CR560 Spring Guide CR5567 Gasket B680 O-Ring CJ6560 Spring 5 B00806 9 " Ball 6 B050 O-Ring 7 B56 Washer 8 Block Not Available Separately Order Assembly Y8900SR 9 Y690 Seat 0 B56 Back-Up Washer B00950 O-Ring CK598900SR Piston Assembly Items included in and available only as part of Repair Kit VMK. NOTE: EPR Seals are not available for the -way and -way locking valve sections.

9 7 5 8 6 0 9 7 6 5 Figure 0B, -Way Locking Valve (Valve Code Letter C) Repair Parts List for Figure 0B Item Part Number Qty. Description Item Part Number Qty. Description CR560 Spring Guide CR5567 Gasket B680 O-Ring CJ6560 Spring 5 B00806 9/" Ball 6 B050 O-Ring 7 B56 Washer 8 Block Not Available Separately Order Assembly Y900SR 9 Y690 Seat 0 B56 Back-Up Washer B00950 O-Ring Y8900W Piston Assembly Items included in and available only as part of Repair Kit VMK. NOTE: EPR Seals are not available for the -way and -way locking valve sections.

8, 0 8, 0 0 0 Note: connector to be assembled with grooves upward. Figure A, Dump Valves Figure B, Dump and Hold Valves Repair Parts List for Figure A Item Part Number Qty. Description 0 DC096 Connector B056 O-ring B056 Back-up 8 DA9099SR Dump Valve Assembly (includes items 0,,, 0) 0 CCA8908-A 6 Screw NOTE: EPR and Viton seals are not available for the dump valves. Repair Parts List for Figure B Item Part Number Qty. Description 0 DC096 Connector Tube B056 O-ring B056 Back-up 8 DA95899SR Dump& Hold Valve Assembly (includes items 0,,, 0,, ) 0 CCA8908-A 6 Screw DA970 Spring B00906 Ball NOTE: EPR and Viton seals are not available for the dump and the dump & hold valves. 5

Torque Item to -5 ft-lbs. [-7 Nm]. D A C F G H E Apply Loctite to threads of Item 9. 9 Torque to 5-0 ft-lbs. [0-7 Nm]. 6 Figure C, Poppet Valve Assembly Repair Parts List for Figure C Item Part Number Qty. Description Item Part Number Qty. Description DA57999SR Valve Stack (inc. A-H) DA990 Valve Block A DA69709 Bushing DA5009 Valve Plug C B0680 O-ring DA908 Filter D DA50 Comp. Spring 6 DA0900 Solenoid Assembly (V) E CM790 Glyd. Spring DA05900 Solenoid Assembly (5V) F DA69890 Seat Spacer DA57900 Solenoid Assembly (0V) G DC8699 Poppet Set 9 PA707 Set Screw H B0050 O-Ring B080 O-Ring Indicates items included in and available only as a part of Repair Kit DA57999K. 6

REF587CV 5 8 7 Torque to 6-9 ft. lbs. [-6 Nm] 8, 0,,, 0 7 9 9, 5, 6, 7 5 7 5, 6, Figure, Valve Assembly 8 7, 6 0, 9, 5 6 Repair Parts List for Figure Item Part Number Qty. Description DC57660 POS/-Way Valve (VSP) DC06880 Adapter B508.-8 SHCS x.5lg. A0075 /8-7 NPT plug 6 A0085 / NPT Flush 7, C8607 Copper Gasket 8 DC599 Terminal Strip 9 CBE05908-A Socket Head Screw 0 CBE5908-A Socket Head Screw CAE0008-A Washer M0 CAE008-A Washer M B0095 Flush Plug 5 DC850 O-rings for Adaptor Blocks 6 DC709 Ring Back-up Bushing 7 DA6007 Strain Relief 8 Cable 9 CCA07057-A Spring Pin 0 DA006 Decal DC6580 End Plate F78667 Gasket 5 VEP Connector ( Volt) 6 DC550 Body 7 DC5707 Gasket 8 DC560 Cover 9 Screw 0 CBE000-D Hex Nut M 8 GA Wire Green DC068 0 Wire Markers Ring Terminal DA7050 Wire Cord 5 Female Inserts 6 5 Contacts 7 Panel Base CBA08-B Screws 5 DC0006 Decal IC Pendant ( button) IC Pendant ( button dump) Items part of Manifold Kit DC06880SR. Items part of Box Assembly VSPESR, Volt. Items part of Mounting Kit VSPMK. + White TB-L + VAC DIN Connector TB- - Black TB-L - Solenoid A VSP Terminal Block Wiring Diagram (Item 8) To Power Cord "Black" To Power Cord "White" To Pendant Plug Pin To Pendant Plug Pin To Pendant Plug Pin TB- DIN Connector Solenoid B L L Pin postion on connector Terminal block position (TB-X) VSP- To Pendant Pin To Solenoid Plug "B" Pin To Solenoid Plug "A" Pin To Solenoid Plug "A" Pin To Solenoid Plug "B" Pin 587SCH 7

Repair Parts List Figure VSP Item Part Number Qty. Description DC69660 Block, complete Tapped Plug Ring Seal Ring 5 Spring 6 Seal Ring 7 Sleeve 8 O-ring 9 Piston 0 O-ring Seal Ring Roller with spherical ends O-ring O-ring 5 O-ring Items included in and available only as part of Repair Kit VSPDSK Standard seal kit Torque Item to 7 ft. lbs. [00 Nm] 6 5 7 8 0 9 5 Figure, Sub-plate for VSP Series Valves 000009F Repair Parts List Figure VSP Item Part Number Qty. Description DC675900SR Plate Kit (includes items -5) CBE05908-A Socket head Cap Screw M0 x 60 CBE5908-A Socket Screw Cup Screw M x 60 CAE0008-A Washer M0 5 CAE008-A Washer M L8FN 5 Torque: Item Ft.lbs 0 8 Nm 0 65 Figure, End Plate 8

VSP 5 6 000008D/E 0 9 9 0 8 7 Torque: Item 5 Ft. lbs. 0 0 5 5 Nm 0 0 70 70 Figure 5, Directional Valves VSP Repair Parts List Figure 5 Item Part Number Quantity Description DC690660 Solenoid Actuated Seated Valve, Complete DC66070 Plug, V DC Tapped Plug Seal Ring 5 6 Socket Head Screw ISO 76-M8x60--9-dacromat 6 6 Lock Washer M8-zinc coated 7 5 O-ring 9,5 mm x,78 mm AU 90Sh 8 O-ring 6,07 mm x,78 mm AU 90Sh 9 Ring 0 Seal Ring Tapped Plug Tapped Plug Items included in and available only as part of Repair Kit VSPDSK Standard Seal Kit Not used To Power Cord Negative Black Not used To Power Cord Negative Black Not used D5F5 Pump Mount To Power Cord Positive White Not used To Power Cord Positive White Figure 6, DIN Plug Wiring 9

ADV Detail B Rear View of Contacts White N,O Black N,O Red See Note Dump and Jog Pendants ADV 6 b a 7 6 5 Pin () & (5) with No Wire Connected. Black White 5 RET c Red Pendant Schematic P REF76C Black Red R Green White (Not Used) SCHM Dump & Hold Pendant IC Figure 7, Pendant Switches Rocker Switch Wiring Dump and Jog Pendants Dump & Hold and Remote Pendants White to terminal White to terminal b Black to terminal Black to terminal Green to terminal a Figure 7., Schematic for -Button Pendant Repair Parts List for Figure 7. Item Part Number Qty. Description DC900SR Cord Assy. (IC, IC) Repair Parts List for Figure 7 Item Description Qty. Dump & Jog Dump & Hold Solenoid Valve Pendant Pendant Remote Pendant Pendant Assembly DA99900SR DA980900 IC Pendant Body CU59890 DA90 Rocker Switch CU97 DC5075 Strain Relief DA568007 DA568007 Wire Assembly DA990950SR DA997900 5 Mounting Plate DC5090 6 Pop Rivet CU9700 7 Replacement Boot 8 N.O. Contact Block 9 N.C. Contact Block 0

5 7 Black C White C Red Red 5 6 N.O. N.C. N.O. N.C. Black Advance Retract 8 White NOTE: Terminal designations are for wiring only. They are not the true function of the switch. 0,, 9 Figure 8, Foot Switches Repair Parts List for Figure 8 Item Part Number Qty. Description Item Part Number Qty. Description DC05650SR 8" Electrical Cord 5 CH757 Foot Switch Assembly 7 B0065 6" Wire 8 CA68900SR Guard Assembly 9 M908 Cap Screw 0 B50608 Button Head Cap Screw B08 Nut B06066 Lock Washer F0099-6 Loop Clamp G06 Decal 5 DA55506 Model No. Decal 6 CH706 Caution Decal

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