Version 3. PARTS MANUAL MODEL 3 R.P.S. Corporation Phone: -800-63-060 P.O. Box 368 Fax: -866-632-696 Racine, Wisconsin 530
Upper Body Assembly... Air System... 6 Lower Body Assembly... 8 Side Broom Assembly... 0 Main Broom Assembly < 57285... Main Broom Assembly > 57285... Drive System... 6 Power Supply... 8 Suggested parts inventory... TABLE OF CONTENTS TOC
Upper Body Assembly 5 2 29 22 2 27 25 6 FOR GRANITE USE PART # -05 FOR RED USE PART # -0 3 USE ON MACHINES WITH SERIAL # 56353 AND HIGHER 8 30 36 3 32 7 30 9 CLUTCH LEVER ASSY P/N -3 9 FOR GRANITE USE PART # -06 FOR RED USE PART # - 8 3 27 6 3 28 5 35 NA 8 0 27 3 9 9 9 30 36 COMPLETE HANDLEBAR ASSY P/N - 3 2 35 HANDLEBAR MNTG BKT ASSY P/N -2 3 Parts Manual V3.
Upper Body Assembly 5 Item Part No. Description Comments Qty -0 SERIAL NUMBER PLATE 2-2" BLK STRIP BUMPER FT SECTION 3-2A HANDLEBAR MTG BKT -2 INCL. -2A, -2B, & HARDWARE 2-2B BLACK PLASTIC CLAMP -2 INCL. -2A, -2B, & HARDWARE 3 5 - LATCH COMPLETE 2 PC WITH RIVETS 6-6A HOOD CABLE 7-3 HINGE 3/" SS 8-32 HANDLE BAR WELDMENT P/N - INCL. ITEMS,3,6,9,,,30, & 36 9-3A CLUTCH LEVER P/N -3 INCL. ITEMS 9,,,30,& 36 0-0 BUMPER INCLUDES HARDWARE (OPTIONAL) -0 RUBBER HOOD STOP -370 CLUTCH/BRAKE CABLE 3-37 CLUTCH CABLE RETURN SPRING -379 CLUTCH CABLE ADJ. NUT 5-387 TUBE PLUG 6-388 CLUTCH TENSION SPRING -855 V BATTERY METER 8 H-032HCN HCN #0-32 7 9 H-990 FB CASHD /"- X /2" H-250HCN HCN /"- 50 2 H-28679 PPH #-0 X /2" 22 H-37006 NYLOK #-0 H-3705 NYLOK #0-32 2 2 H-3708 NYLOK /"- 25 H-70003 HCS /"- X 3/" SS H-70005 HCS /"- X " SS 2 27 H-7070 HN /"- SS 3 28 H-7086 NYLOK 5/6" - 8 SS 29 H-700 FW /8" X 5/6" SS 30 H-70 FW 3/8 ID X 7/8 OD SS 3 H-7063 LW /" SS 32 H-7255 PPH #0-32 X /2" S/S H-783 FHP #0-32 X 5/8" SS 3 H-732 CB 5/6"- 8 X -/2" SS 35 H-7705 HCS /"- X 3.0" SS 2 3 Parts Manual V3. 5
6 Air System 9 37 0 2 9 0 22 22 2 COMPLETE FILTER ELEMENT P/N -500. 3 27 2 5 8 3 28 38 30 7 37 39 3 3 29 2 2 6 6 32 2 35 8 5 0 36 25 6 3 Parts Manual V3.
Item Part No. Description Comments Qty - MAIN BODY 2-5 MOTOR SUPT BRACKET 3 - V,TWIN SHAFT MOTOR -B MOTOR CRADLE 5-20 TERMINAL CLIP 6-2 CIR. BREAKER - V/80A 7-3 V SOLENOID 8-30 MAIN DRIVE PULLEY 9-50 FILTER HOOD 0-502 FILTER ELEMENT P/N -502 INCL. P/N -502K, SEAL KIT -503A FILTER WEIGHT ROD P/N -503 INCL. SET OF 9 RODS 9-505 FILTER GRILL 3-506 FILTER BEATER BAR -507 BEATER BAR 5-509 BEATER BAR HANDLE 6-5 BLOWER HOUSING -5 BLOWER WHEEL 8-53 BLOWER DOOR 9-5A BLOWER HOSE -52A FILTER SEPARATOR P/N -52 INCL. SET OF 9 SEPARATORS 9 2-522 DOOR LATCH INCLUDES SET OF 2 22 H-002 /2" DBL SIDED TAPE P/N -502K INCL. P/N H-002 & H-08 H-00287.375 HEYCO COLLAR 2 H-08 3/6" PVC FOAM P/N -502K INCL. P/N H-002 & H-08 25 H-032HCN HCN #0-32 5 H-036-0006 HXMS #0-32 X " 27 H-036-0007 FB #8-32 X 3/" 28 H-3053 HCS 5/6"-8 X 3/" 29 H-303 HCS 3/8"-6 X 3/" 30 H-990 FB CASHD /"- X /2" 3 H-250HCN HCN /"- 50 32 H-25328 SSS CP /"- X 3/8" H-2908 RPH #0-32 X /2" 2 3 H-3HCN HCN 5/6"-8 35 H-380 HW #0 X /2 36 H-008 FW 3/8" USS 37 H-07 FW #0 SAE 2 38 H-6 LW 5/6" 39 H-370 NYLOK #8-32 0 H-3702 NYLOK 3/8"-6 H-3708 KN #0-32 2 H-K3 3/6" X /" KEY 2 3 Parts Manual V3. Air System 7 7
3 Parts Manual V3. 8 8 Lower Body Assembly
Lower Body Assembly 9 3 Parts Manual V3. 9
0 Side Broom Assembly 5 Side Broom Assy 3 29 7 9 38 27 6 8 5 RIGHT LIFT ARM ASSY P/N -55 3 29 5 38 9 8 7 27 6 35 39 32 22 36 0 2 30 2 3 5 5 3 37 3 3 28 8 2 9 39 6 DRIVE TUBE ASSY P/N -5 8 6 3 2 0 8 2 6 8 3 SIDE BROOM MOTOR ASSY P/N -25 0 3 Parts Manual V3.
Side Broom Assembly Item Part No. Description Comments Qty - MAIN BODY 2-3 R. INNER SIDE PANEL 3-2 SIDE BROOM MOTOR P/N -25 INCL. ITEMS 3,5,6,,8 & HARDWARE -2 BROOM SAFETY DRIVE CPLG 5-376 BROOM LIFT LEVER P/N -55 INCL. ITEMS,5,6,7,8,9 & HARDWARE 6-378 BROOM LIFT SHAFT 7-38 LIFT LEVER BASE, RT 8-385 LIFT LEVER COLLAR 9-386 LIFT LEVER SPRING 0-02 SIDE BROOM POLYPROPYLENE P/N -02 INCLUDES P/N -0-0 SIDE BROOM CLUTCH PLATE P/N -02 INCLUDES P/N -0-36 ADJ. BROOM LIFT 3 - BROOM MOUNTING BLOCK -2 SIDE BROOM ARM 5-3 BROOM RETAINING PLATE 6-5A BROOM MOTOR MOUNT P/N -5 INCL. ITEMS 5,6,,8 & HARDWARE -5B BROOM SHAFT 8-5C DRIVE TUBE BEARING 2 9-6 GROMMET-3/8 ID X -/2 OD X.375 2-8 HANDLE GRIP 2-56 SIDE BROOM LONG LINK 22-57 ADJUSTMENT KNOB -55 RIGHT FLOOR SEAL 2-5 RH SEAL STRIP 25 H-0005 3/8" X /" SPRING PIN H-056730 /" X /2" CLEVIS PIN 27 H-036-000 /" X /" SPRING PIN 28 H-990 FB CASHD /"- X /2" 7 29 H-2250-28 /2" X " CLEVIS PIN 30 H-250HCN HCN /"- 50 3 H-25328 SSS CP /"- X 3/8" 2 32 H-3705 NYLOK #0-32 H-3708 NYLOK /"- 8 3 H-5285 HITCH PIN CLIP 9 2 35 H-7000 HCS /"- X /2 SS" 2 36 H-707 HN 5/6"- 8 SS 37 H-7086 NYLOK 5/6" - 8 SS 2 38 H-7025 FW 5/8 ID X -/2 OD SS 39 H-7063 LW /" SS 0 H-725 PPH #0-32 X 5/8" SS H-7276 FHP /"- X -3/" 2 H-7296 PPH SMS #8 X 3/" SS 3 3 H-HAIR # HAIR PIN H-M82550 HCS M6-.0 X SS 3 5 H-ZCP5 3/8" X /2" CLEVIS PIN 3 Parts Manual V3.
Main Broom Assembly < 57285 3 5 29 56 0 5 39 52 5 3 MAIN BROOM LIFT ARM ASSY, P/N -9 8 BROOM LAT ARM ASSY, P/N -5 3 3 50 8 9 37 27 30 9 28 2 25 2 25 0 37 IDLER ARM ASSY P/N -35 LIFT SUPT ASSY P/N - 5 7 5 6 55 52 3 8 7 39 8 52 9 FOR MACHINES WITH A SERIAL NUMBER 52765 AND LOWER USE PART NUMBER -3 FOR MACHINES WITH A SERIAL NUMBER 52766 AND HIGHER USE PART NUMBER 39-30 32 38 53 6 5 6 2 0 36 5 FOR MACHINES WITH A SERIAL NUMBER 52765 AND LOWER USE PART NUMBER -3 FOR MACHINES WITH A SERIAL NUMBER 52766 AND HIGHER USE PART NUMBER 39-30 36 2 9 FOR MACHINES WITH A SERIAL NUMBER 52765 AND LOWER USE PART NUMBER -302 FOR MACHINES WITH A SERIAL NUMBER 52766 AND HIGHER USE PART NUMBER 39-30 0 22 2 9 5 25 2 7 USE THIS PAGE FOR MACINES WITH A SERIAL NUMBER OF 57285 AND LOWER 3 35 52 3 Parts Manual V3.
Main Broom Assembly Item Part No. Description Comments Qty - MAIN BODY 2-3 R. INNER SIDE PANEL 3-36 BROOM DRIVE PULLEY -38 IDLER PULLEY 5-39 TENSION SPRING 6-360 REVERSE IDLER ARM 7-366 BUSHING, IDLER ARM 8-376 BROOM LIFT LEVER 9-377 BROOM LIFT SHAFT 0-380 LIFT LEVER BASE, LT -382 ROTARY LINK BASE -385 LIFT LEVER COLLAR 3-386 LIFT LEVER SPRING -0US " MAIN BROOM 5-0 BROOM SUSP. ARM 6-0A 3/" SHAFT COLLAR - BROOM DRIVE BEARING 8-6 MAIN BROOM LAT. ARM P/N -5 INCL. P/N - & P/N -6 9 - BROOM DRIVER P/N -5 INCL. P/N - & P/N -6-2 SUPPORT BLOCK INCLUDES: KEY, SET SCREWS, AND ROLL PINS 2-0 3/" X " X /2" FLG BEARING 22 -B-L SUPPORT BRACKET TABS P/N - INCL. P/N -B-L, -B-R & -0 -B-R SUPPORT BRACKET TABS P/N - INCL. P/N -B-L, -B-R & -0 2-30 IDLER ARM P/N - INCL. P/N -B-L, -B-R & -0 25-32 IDLER DRUM P/N -35 INCL. -30, -32, -32A, & HARDWARE -32A IDLER DRUM SPACER P/N -35 INCL. -30, -32, -32A, & HARDWARE 27-36 ADJ. BROOM LIFT P/N -35 INCL. -30, -32, -32A, & HARDWARE 28-37 BROOM LONG LINK P/N -9 INCL. ITEMS: 0,,,,5,,3,39,5,52 & HDWE 29-38 BROOM ROTARY LINK 30-39 BROOM CRANK LINK 3-8 HANDLE GRIP 32 H-0003 /" X /2" SPRING PIN H-0005 3/8" X /" SPRING PIN 2 3 H-036-000 /" X /" SPRING PIN 35 H-32 HCS /2"-3 X 2" 36 H-990 FB CASHD /"- X /2" 37 H-2250-28 /2" X " CLEVIS PIN 38 H-250HCN HCN /"- 50 39 H-25283 SSS CP #0-32 X " 0 H-25328 SSS CP /"- X 3/8" 3 H-2535 SSS CP 5/6" X /" 2 H-3708 NYLOK /"- 3 3 H-37030 NYLOK /2"-3 H-5285 HITCH PIN CLIP 9 2 5 H-65035 3/32" X 7/8" COTTER PIN 3 6 H-7000 HCS /"- X /2 SS" 2 7 H-7003 HCS 3/8"-6 X 3/" SS 2 8 H-707 HN 3/8"-6 SS 9 H-70 FW 3/8 ID X 7/8 OD SS 50 H-7025 FW 5/8 ID X -/2 OD SS 5 H-7063 LW /" SS 2 52 H-7067 LW 3/8" SS 3 53 H-7270 FHP /"- X " SS 2 5 H-707 SB 5/6" X 3/" SS 55 H-K32 3/6" X /2" KEY 56 H-ZCP5 3/8" X /2" CLEVIS PIN 3 3 Parts Manual V3. 3
Main Broom Assembly > 57285 0 39 5 52 5 3 MAIN BROOM LIFT ARM ASSY, P/N -9 5 BROOM LAT ARM ASSY, P/N 39-60A 55 37 32 6 3 0 7 7 53 3 28 29 50 53 30 5 53 5 5 5 62 5 25 2 25 7 37 6 IDLER ARM ASSY P/N -35 LIFT SUPT ASSY P/N - 5 2 6 63 6 6 36 60 9 53 62 9 36 57 53 5 59 0 39 58 8 56 2 3 39 9 3 8 3 6 3 53 35 2 22 53 7 25 9 8 USE THIS PAGE FOR MACINES WITH A SERIAL NUMBER OF 57285 AND HIGHER 52 27 38 57 3 Parts Manual V3.
Main Broom Assembly 5 Item Part No. Description Comments Qty 39-30 MAIN BROOM BELT 2 39-30 IDLER PULLEY 3 39-30 BROOM DRIVE PULLEY 39-3600 REVERSE IDLER ARM 5 39-60A MAIN BROOM LAT ARM W/BEARING 6 39-0 BROOM DRIVER 7 - MAIN BODY 8-3 R. INNER SIDE PANEL 9-36 BROOM DRIVE PULLEY 0-38 IDLER PULLEY -39 TENSION SPRING -376 BROOM LIFT LEVER 3-377 BROOM LIFT SHAFT -380 LIFT LEVER BASE, LT 5-382 ROTARY LINK BASE 6-385 LIFT LEVER COLLAR -386 LIFT LEVER SPRING 8-0US " MAIN BROOM 9-0 BROOM SUSP. ARM -0A 3/" SHAFT COLLAR 2-2 SUPPORT BLOCK INCLUDES: KEY, SET SCREWS, AND ROLL PINS 22-0 3/" X " X /2" FLG BEARING -B-L SUPPORT BRACKET TABS P/N - INCL. P/N -B-L, -B-R & -0 2 -B-R SUPPORT BRACKET TABS P/N - INCL. P/N -B-L, -B-R & -0 25-30 IDLER ARM P/N - INCL. P/N -B-L, -B-R & -0-32 IDLER DRUM P/N -35 INCL. -30, -32, -32A, & HARDWARE 27-32A IDLER DRUM SPACER P/N -35 INCL. -30, -32, -32A, & HARDWARE 28-36 ADJ. BROOM LIFT P/N -35 INCL. -30, -32, -32A, & HARDWARE 29-37 BROOM LONG LINK P/N -9 INCL. ITEMS: 0,,,,5,,3,39,5,52 & HDWE 30-38 BROOM ROTARY LINK 3-39 BROOM CRANK LINK 32-8 HANDLE GRIP H-0003 /" X /2" SPRING PIN 3 H-0005 3/8" X /" SPRING PIN 2 35 H-000 JNYL 3/8-2 SS 36 H-095352 3/6" X 3/" KEY 2 37 H-036-000 /" X /" SPRING PIN 38 H-32 HCS /2"-3 X 2" 39 H-990 FB CASHD /"- X /2" 0 H-2250-28 /2" X " CLEVIS PIN H-250HCN HCN /"- 50 2* H-25283 SSS CP #0-32 X " 3 H-25328 SSS CP /"- X 3/8" H-3708 NYLOK /"- 3 5 H-002 FW 3/8" X 3/" NYLON 6 H-5285 HITCH PIN CLIP 9 7 H-65035 3/32" X 7/8" COTTER PIN 3 8 H-7000 HCS /"- X /2 SS" 2 9 H-7003 HCS 3/8"-6 X 3/" SS 2 50 H-7007 HCS 3/8"- 6 X -/" SS 5 H-70860 NYLOK /"- SS 52 H-7086 NYLOK /2"-3 SS 53 H-70 FW 3/8 ID X 7/8 OD SS 7 5* H-702 FW /2 ID X -/ OD SS 55 H-7025 FW 5/8 ID X -/2 OD SS 56 H-7063 LW /" SS 2 57 H-7067 LW 3/8" SS 2 58 H-7270 FHP /"- X " SS 2 59 H-72 CB /"- X -/" SS 60 H-8983 5/6" X /" KURL SET SCREW 6 H-NJ0C JNYL /" - SS 62 H-NJ06C JNYL 3/8-6 SS 2 63 M-5909K3 NEEDLE ROLLER THRUST BEARING 6 M-5909K NEEDLE ROLLER THRUST BEARING WASHER 2 3 Parts Manual V3. 5
6 Drive System 2 3 3 0 22 30 22 2 2 3 9 38 3 36 3 39 35 5 27 2 3 8 7 5 6 37 3 3 25 32 28 CLUTCH DONUT P/N -2 TRANSMISSION ASSY P/N -375 28 2 29 9 36 28 3 3 REAR TIRE, WIDE P/N -358 2 22 28 22 0 6 8 6 3 Parts Manual V3.
Drive System Item Part No. Description Comments Qty - MAIN BODY 2-3 R. INNER SIDE PANEL 3-0 REAR INNER PANEL, LT -5 MOTOR SUPT BRACKET 5 - V,TWIN SHAFT MOTOR 6 -B MOTOR CRADLE 7-20 TERMINAL CLIP 8-30 MAIN DRIVE PULLEY 9-3 BELT, L0 0-3 TRANS INPUT PULLEY P/N -375 INCL. COMPLETE TRANSMISSION ASSY - REAR WHEEL CAPSTAN -3 CLUTCH MTG BRACKET 3-3 BROOM DRIVE PULLEY -0 CLUTCH WHEEL ASSY CLUTCH DONUT ORDERED SEPARATE IS P/N -2 5-30 BRAKE SHOE 6-350 DIFFERENTIAL AXLE -352 BEARING 8-353 REAR TIRE, STANDARD 2 9-35 DRIVE CHAIN W/ MASTER LINK -358 REAR TIRE, WIDE (OPTIONAL) 2 2-362 TRANS. HOUSING 22-36A FLANGE,.75" ID P/N -36 INCLUDES SET OF 2 8 H-036-0035 3/8" X /2" CLEVIS PIN 2 H-3003 HCS /"- X 3/" 25 H-305 HCS 5/6"- 8 X /2" 2 H-3053 HCS 5/6"-8 X 3/" 6 27 H-52 HB /2"-3 X /" 28 H-990 FB CASHD /"- X /2" 8 29 H-250HCN HCN /"- 50 30 H-2553 SSS CP #8-32 X / " 3 H-2535 SSS CP 5/6" X /" 2 32 H-3HCN HCN 5/6"-8 H-080 FW 5/6" SAE 3 H-6 LW 5/6" 6 35 H-3602 HN /"- 36 H-360 HN 5/6"-8 37 H-36 JN 5/6"- 8 38 H-37030 NYLOK /2"-3 39 H-65076 /8" X " COTTER PIN 0 H-6805 SNAPRING 3/" 2 H-7063 LW /" SS 2 H-K3 3/6" X /" KEY 5 3 P50352 FW /32" 3 Parts Manual V3.
8 Power Supply 253-20 TROJAN V 5 AH -27 CROWN V 85 AH 28 6 37 2 3 30 5 3 28 3 38 0 29 35 3 9 36 7 8 2 25 2 27 2 27 3 8 3 Parts Manual V3.
Power Supply Item Part No. Description Comments Qty -0000 3/00 BATTERY TRAY 2 - MAIN BODY 3-5 MOTOR MOUNTING BRACKET - V,TWIN SHAFT MOTOR 5 -B MOTOR CRADLE 6-20 TERMINAL CLIP 7-227 LOW BATTERY LIGHT 8-229 3 POS ROCKER SWITCH 9 - SAFETY SHUT OFF SWITCH 0-2 CIR. BREAKER - V/80A -3 RELAY, -V -5 CIR. BREAKER - V/6A 3 - HOUR METER -2 BATTERY CHARGER 5-25 SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN 6-25N SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN -252 SUB-HARNESS, GREY 50 TO 80 AMP BREAKER NOT SHOWN 8-253 SUB-HARNESS, 80 AMP BREAKER TO SOLENOID NOT SHOWN 9-25 SUB-LEAD, SOLENOID TO MAIN MOTOR NOT SHOWN -255 SUB-HARNESS, MAIN WIRING HARNESS NOT SHOWN 2-256 GREY 50 CONNECTOR WITH CONTACTS NOT SHOWN 2 22-0 CONNECTOR, GREY 50 NOT SHOWN 2 H-032HCN HCN #0-32 2 H-990 FB CASHD /"- X /2" 25 H-250HCN HCN /"- 50 H-3HCN HCN 5/6"-8 27 H-3705 NYLOK #0-32 28 H-70053 HCS 5/6"- 8 X 3/" SS 5 29 H-7070 HN /"- SS 30 H-7009 FW #0 SS 2 3 H-705 FW 5/6 ID X 3/ OD SS 32 H-7063 LW /" SS 3 H-7065 LW 5/6" SS 6 3 H-7255 PPH #0-32 X /2" S/S 6 35 H-725 PPH #0-32 X 5/8" SS 2 36 H-NJ06C JNYL 3/8-6 SS 37 HHCS - SS HCS 5/6"- 8 X /2" 2 9 3 Parts Manual V3. 9
Suggested parts inventory 3 Suggested Parts Inventory Quantity Part # Description 7-30B Front Caster 2-358 Rear HD Wheel 2-353 Rear Wheel - Hood Latch -50D Sticker Set 2-500 3 Sticker -53 FactoryCat Sticker -227 Low Battery Light -500 Filter Replacement -550 Seal Replacement -2 Charger -302 Belt -3 Belt -229 Red Rocker Switch -02 Side Broom Polypropylene 3 Parts Manual V3.