GARAGE DOOR OPERATOR USER S MANUAL

GARAGE DOOR OPERATOR USER S MANUAL - DOMESTIC USE CIL-CD800S Chain) CIL-BD800S Belt

GARAGE DOOR OPENER OWNER S MANUAL - DOMESTIC USE CIL-CD800S CD800S(Chain Chain) CIL-BD800S BD800S(Belt Belt) 1

Features Manual locking of the door when a power failure occurs: If power failure occurs while the door is opening, the door can be released by pulling the clutch down, then manually moving the door to the closed position, then the door can be locked. The system can be automatically re-engaged again once the power is back on again simply by pressing the open/close button on the remote. The chain will travel until the spool on the chain engages. After this, normal operation is resumed. Rolling code: integrated circuit with specialized rolling code with over a billion random codes. Up to 20 transmitters can be coded to the auto opener. Travel and limits memory: the limit and travel settings are stored on a microprocessor chipset, even after the power is removed, the information will be retained on the chipset. Soft start & soft stop which lessens the impact on the door during operation, and prolongs the life of both the door and opener. This also provides extremely quiet operation as there is no sudden stopping or starting of the door. Resistance/sensitivity protection: the opener will check and set the force protection which ensures the opener has optimum operational sensitivity. The circuitry automatically adjusts the sensitivity control of the door during standard operation allowing manual adjustment to be unnecessary. Photo cell beam sensors can be connected to the opener to ensure further protection. Auto closing: A function that allows the opener to be set to auto-close after a user-set time from 1 to 9 minutes. This function requires the use of Photo Cell Beam Sensors. Burglar Alarm: the opener can be connected to a special alarm monitor. This alarm will siren will activate should the door be forcibly opened outside normal operation. Fault checking: using the on-board diagnostics LED s, a set of codes will determine possible faults or errors. Easy operation: All opener settings are indicated on the LED display in simple codes. 2

Contents 1. Required tool list 01 2. Important safety instructions 01 3. Opener installation 02 3.1 Important installation instruction 02 3.2 Installation sketch map 03 3.3 Sectional rail assembly 03 3.4 Opener assembly 04 3.5 Installing opener 05 3.6 Installation of door opening limit piece 05 4. Automated instructions & programming 06 4.1 Ready status 06 4.2 Operational instructions 06 4.3 Adjustment methods 06 4.4 Operational Diagnostics 07 5. Locking door manually 08 6. Accessories Installation 08 6.1 Photo beam installation 08 6.2 Push button installation 09 6.3 Alarm installation 09 6.4 Back-up battery installation 09 7. Maintenance and repair 09 8. Technical data 09 9. Trouble shooting 09, 10 3

1. Required tool list This automatic door opener is designed to be installed by trained professionals. If this is to be installed as a DIY install, you will require all, but not limited to, the following; Electric Drill or Battery Drill Timber Tec Driver Bit Socket Set Philips and Flat Screw Drivers Silicon Spray Builders Pencil 2. Important safety instructions WARNING INCORRECT INSTALLATION CAN LEAD TO SEVER INJURY FOLLOW ALL INSTALLATION INSTRUCTIONS IN THIS MANUAL AND ALWAYS DO THE FOLLOWING: 1) Your garage doors need to be kept properly balanced and in a mechanically sound condition. Have a professional service person make repairs to cables, spring assemblies and other hardware, and to ensure that the door is serviced on a regular basis. 2) Do not let children play near a garage door when it is opening or closing. Never operate the door without being able to see it through the entire operation 3) Never put fingers between the sections of a garage door, even if you own a Conqueror Pinch Free Sectional Door, best practice is always to keep your fingers away from moving parts. Keep hands and fingers clear of section joints, hinges, tracks, springs and other door parts. 4) Do not let children play with transmitters or remote controls, and place these items out of reach of children. 5) Test the door operator automatically reverses on hitting an obstruction monthly. The garage door MUST reverse on contact with a 40mm high object (or a 50mm by 100mm board laid flat) on the floor. If the garage door does not reverse, adjust either the force or the limit of travel, and re-test the automatic reversing function. 6) Disconnect the electrical power to the operator before attempting any repairs. Only authorized repair and service agents are permitted to remove the outer cover of the auto opener. Only simple repairs to the opener or door should ever be carried out. If in doubt, call a Conqueror service agent immediately. 7) If possible, use the emergency release only when the door is closed, as should the door have lost spring tension or the cable had come off, this may result in the door falling rapidly which can cause serious injury or death. 8) Do not use the emergency release rope to open or close the door! 9) Keep this manual in a safe place along with a copy of the invoice. 1

3. Opener Installation 3.1. Important installation instructions In order to reduce the risk of serious injuries or death, please read and follow all instructions provided! 1) Install only on a properly balanced door. An improperly balanced door has the potential to inflict severe injury. Have a qualified service person make repairs to cables, spring assemblies, and other hardware before installing the opener! 2) Remove all ropes and remove or make inoperative all locks connected to the garage door before installing opener! 3) Where possible, install the operator at least 2.1 meters or more above the floor. For products having an emergency release, mount the emergency release at least 1.8 meters above the floor! 4) Locate the control button: Within sight of door At a minimum height of 1.5 meters so children are not able to reach it, and Away from all moving parts of the door 5) This operator is to be used only with residential sectional or one-piece doors! 6) To avoid damage to the garage door and operator, disable any door locking mechanisms before installing and operating the operator. 7) Prior to installation ensure that all fixing points where screws and bolts will penetrate through walls or ceilings that no electrical, gas or water lines are in the way or may come into contact with. 8) The garage ceiling must have installed appropriate timber fixing points. The installer must ensure that the operator is firmly attached and is not screwed into only gypsum or plaster ceilings which are not alone structurally appropriate for fixing to. 9) The enclosed emergency release rope must be installed at a convenient height, and not at a level that will interfere with vehicles moving in and out of the garage! Check the emergency release operation after installation to ensure ease of operation. 10) Do not use the emergency release rope to open or close the door! 11) After installing the opener, check that the door automatically reverses when it comes into contact with a 40mm high object on the floor during the closing sequence! 12) All electrical terminations involving mains voltage (240VAC) must be performed by a qualified electrician. This includes the installation of the 3 pin socket. The automatic operator comes supplied with a fixed 1 meter long power cord with a standard 3 pin plug attached, so can be plugged directly into a standard 10 Amp power socket or extension cord if required. 13) Any low voltage ancillary device connections can be performed by the homeowner or qualified installer. These include safety beams, alarm control systems, wired wall control switches etc. For garages without a second access door or internal access, an additional emergency release is necessary, which prevents a possible lock out! 2

3.2 Installation sketch map As figure 1 shows the completed installation: Figure 1 1 Mount plate bending in the middle(if doorway higher than 2.7m) 3.3 Sectional rail assembly (Note: Not required in One Piece Rail Kits go to 3.4, Head to Rail Assembly) 3.3.1 Rail connection Place the sectional rails (as shown in Figure 2) on a clean and flat surface (as shown in Figure 3), and put them in line. Connect the sectional rails (as shown in Figure 4), finish it as shown in Figure 5. Figure 2 Figure 4 Figure 3 3.3.2 Fix chain (belt) As shown in Figure 6, install Front support of rail, adjust chain or belt in modest tension state. Figure 5 3 Figure 6

3.4 Opener Head to Rail Assembly 3.4.1 Opener connection Assemble opener as shown in Figure 7, fasten four anti-loose screw M8 16. Figure 7 3.4.2 Slide Rail Assembly and Disengage Mechanism As shown in Figure 8, fasten the disengagement assembly to the C Rail trolley body with the cross-slot Small head Screw M6x20, ensuring the 4x screws are tight but not over tightened. Tie the rope to the disengagement leaver. 3.4.3 Lifting Plate Connection Connect lifting plate as shown in Figure 9, L is about 100mm, keep bolts loose, in order to adjust the L length. M8x20 Figure 8 M8 ~ Figure 9 3.5 Fitting the opener 3.5.1 Installing the front header bracket As shown in Figure 10, determine the installation location of the front header bracket and fix firmly in position. 3.5.2 Install perforated angle for opener head Cut a piece of perforated angle (400-450mm) and fix firmly to the ceiling keeping it centered of the door opening. Figure 10 4

3.5.3 Hoisting opener As per Fig12, connect the door end of the Rail to the front header bracket and secure. Lift the motor end the opener to the horizontal Position and fix to the perforated angle that is fitted to the ceiling using two shorter lengths of perforated angle. It is possible to screw directly through the rail within 200mm of the head and direct fix into timber through the rail assembly. We recommend at least two secure screws into a ceiling with sufficient timber fixings. 1 Pin Φ8 80 2 R spring pin 3.5.4 Installation of garage door bracket 3 bracket 4 square neck boltsm6 12 Close the door manually making sure the door is fully 5 Nuts M6 closed and the emergency release lever is not engaged into the rail assembly locking holes. Fix the Opener Door Bracket as in Fig13 showing ( L2= 30 50 mm ), then fix in place with steel-tec screws Note: If there is no correspondent support steel sheets in the door panel s center, the support board must be added to ensure the installation strength of door bracket. 1 2 2 1 3 4 5 1 2 5 6 3 4 200-300 mm Fig 14 1 Pin Φ8 22 2 R spring pin 3 Straight drawbar 4 Bent drawbar 5 Bolts M8 20 6 Hexagon head with spring flange nutsm8 Fig13 3.5.5 Installation of straight arm and hockey stick As Fig 14 showing, respectively connect straight Arm to the Traveller and the Hockey Stick to the door bracket; then pull down the rope on clutch to release it, move the clutch base to the position showing as Fig 14, then using bolts to lock straight drawbar and bent drawbar. Adjust the length of clutch rope to make the height from the clutch handle to the ground not less than 1.8 meter Fig15 3.6 Installation of door open limit stop Manually open the door to the required opening height; by using bolts M6x12, fix the limit stop bracket as per Fig 15. If the position is not pre-drilled, drill new holes and locate. 5

4. Automated instructions & programming Open the cover as Fig16 showing before adjusting. CIL-CD800S (Chain) and CIL-BD800S (Belt) Opener Quick Set Up Guide Button +, and P are used for the set up (Fig. Q1) Fig. Q1 Set the open/close limits NOTE: The door, traveler and chain/belt spool must be engaged. The opening stop must be installed + - P (Fig. 2) 1. Press & Hold button P until is displayed 2. Briefly press button + 3. The garage door will now automatically open and close for 2 cycles. Fig. Adjust Closing Clearance 1. Press & Hold button P until A is displayed 2. Scroll to using P button 3. Briefly press + or to adjust the closing clearance from 0 to 9 (default: 2) 4. Press P to confirm and enter the next setting Opening Sensitivity 1. Press & Hold button P until A is displayed 2. Scroll to using P button 3. Briefly press + or to adjust the opening sensitivity from 0 to 9 (default 3) 4. Press P to confirm and enter the next setting Closing Sensitivity 1. Press & Hold button P until A is displayed 2. Scroll to using P button 6

3. Briefly press + or to adjust the closing sensitivity from 0 to 9 (default 3) 4. Press P to confirm and enter the next setting Safety Beam Setting 1. Press & Hold button P until A is displayed 2. Scroll to using P button 3. Briefly press + or to set the safety beam from 0 to 2 (default 0) 0: No Safety beam, 1: Activate safety beam during door closing, 2: Activate safety beam during door closing and opening 4. Press P to confirm and enter the next setting Auto Closing Time 1. Press & Hold button P until A is displayed 2. Scroll to using P button 3. Briefly press + or to set the auto closing time from 0 to 9 minutes (default 0) 4. Press P to exit Transmitter Code Learning 1. Press & Hold button until is displayed 2. Press a transmitter button once,. slowly flashes 3. Press the same transmitter button once again,. quickly flashes for 2 seconds and off Transmitter Code Deleting 1. Press & Hold button until appears, keep hold button until. Disappears 2. Release the button, all the transmitter codes is deleted. Transmitter Button Function Setting 1. Press & Hold button P until is displayed 2. Briefly press + or to set the transmitter button function from 0 to 2 (default: 1) 0: Tx button A is for opening the door, Tx button B is for closing the door 1: One Tx button controls the door 7

2: Tx button A controls the door, Tx button B controls the light 3. Press P to confirm and enter the next setting Auto Closing with/without Safety Beam 1. Press & Hold button P until F is displayed 2. Scroll to using P button 3. Briefly press + or to set the auto closing from 0 to 1 (default 1) 0: Auto closing without safety beam, 1: Auto closing with safety beam 4. Press P to confirm and enter the next setting Reset To Factory Default 1. Press & Hold button P until F is displayed 2. Scroll to using P button 3. Briefly press + or to select from 0 to 2 (default 0) 0: No reset, 1: Reset to factory default setting and keep transmitter codes, 2: Reset to factory default setting and delete all the transmitter codes 4. Press P to confirm and exit 4.4 Fault information This opener could auto detect the error during running, and display the error information. When error occurs, digital tube could display the error code, the radix point will also flash quickly. After 5 seconds of flash of error information, it will automatically recover to display normally. Fig26 a) 1. : means the journey setting fault. b) 2. : means protection against obstacle during opening c) 3. : means protection against obstacle during closing. d) 4. : means opto-beam shielded/blocked or photocell is damaged. e) 5. : means transmitter error in learning or coding. f) 6. : means the running time exceeded 100 seconds. g) 7. :means speed sensor is damaged; h) 8. :means DC motor is damaged. 4 locking door manually As shown in Figure 25, if the door is open when power off, you can disconnect clutch, pull the door to the closed position manually, the door can be locked into the holes of the rail. Notice:Please do not use the manual pull release cord to 8 m m 0 5 1

open or close the door as damage may occur to the trolley or carriage 5 Accessory installation 6.1 photo beam installation The Photo beam is an infrared LED safety device. If a person or obstacle interrupts the infrared beam when door closing, the opener will automatically return to the open position. 6.1.1 Location of photo beam installation As Fig. 26:Fix the photo beam brackets into the left and right walls on the outside of the vertical tracks. Then, install the photo beam units onto the brackets with M6 30 screws. Notice:make sure the beams are placed at the same height and are level 6.1.2 Wiring Remove the opener cover as per Fig. 27, and connect the two wires to either terminals on each of the photo beams and the other end of each two wires to the opener terminals marked with PHOTO. NB:Please set the photo beam setting to 1 or 2 in the set up menu on the auto to activate the beams. XT4 XT4 SW-WALL PHOTO AL- IN AL-SPK Fig. 27 Fig. 26 6.2 Wall button installation Wall switch must be installed on the place that can clearly see the operation of the door and must be 1.3m above the ground to prevent the children from mal-operation. Open opener cover as Fig. 28, then connect two wire connecting terminals. In the back of wall switch with the two terminals in the opener marked with SW-WALL. Then fix the wall switch XT4 to the wall with screws. 6.3 alarm installation Opener can connect with alarm. If the door is open manually when the opener is close, the alarm will keep beeping for 1 min. Pressing wall switch or transmitter can delete beeping. Connect wires according to Fig.29 and refer to the alarm manual about the detailed alarm installation and adjustment. Notice:Please ensure the alarm switch can be pressed when door is closed. 6.4 back-up battery installation Opener can connect with back-up battery (optional). The battery can be charged by opener power. When power failure, the opener will Turn to battery power supply automatically. The battery is DC24V maintenance- free lead acid storage Battery or two DC 12V batteries. Please refer to Fig. 30 7 Maintenance and repair Please inspect the automatic reversal and the door balance monthly, and adjust it if necessary. 8. Technical data a) Max. output power:250 W - BATTERY + XT6 SW-WALL PHOTO AL- IN AL-SPK SW-WALL PHOTO AL-IN AL-SPK Fig. 28 Fig. 29 Fig. 30 BLACK RED 9

b) Max. lifting force:800 N c) Opening and closing speed:160 mm/s d) light:12 V(high light LED) e) motor:dc 24 V f) Remote control distance: 30 m g) Remote frequency:433.92 MHz h) Transmitter amount:100 pcs i) Temperature:-25 ~ +55 j) Back-up battery:dc24v 4-7Ah maintenance- free lead acid storage battery 10

9.Trouble shooting Trouble Reason Solution The opener can t work, without display on LED The opener can t work, LED display 1. Door stops before it is fully up on opening cycle; LED display 2.or 3. Door auto-reverses before reaching the ground on closing; LED display 3. The door can t run to the closing door direction, LED display 4. Opener stops after a moment running, LED display 7 Opener cannot run and LED display 8 Push button can operate normally, but can t remote control The remote distance became very near distinctly, the brightness of indicator lamps became lower distinctly Remoter can operate normally, but the push button has no function Opener is not power on Fuse of main control board damaged Travel adjustment error The closing resistance is greater than that system set load activates the barrier protection system The closing resistance is greater than that system set load activates the barrier protection system The light of photo beam have been shielded; System started to use photo beam system, but it hasn t been connected. speed sensor wire is loosed speed sensor is broken DC motor wire is loosed DC motor is broken control board is broken The transmitter has not learned It has no battery in the transmitter The battery power is not enough Push button loose or broken circuit Switch on the power, inspect POWER socket Change the same type fuse. Readjust limit position Inspect and adjust the door balance system Inspect and adjust the door balance system increase door closing load Remove the barrier in the beam road. Prohibit using photo beam or connect the photo beam reconnect the wires change speed sensor reconnect the wires change DC motor change control board Learn transmitter according to the manual Change the battery of transmitter Change the battery Inspect push button wiring The product appearance and functions will be changed by development without further notice. 11