c Installation Instructions Mark Radio Frequency (RF) Hydraulic Control Kit 6819446 This sheet provides installation instructions for the truck mounted component and replacement parts list for Cascade Hydraulic Control Kit 6819446. The kit provides two function operation using a single function hydraulic supply and radio frequency (RF) solenoid actuation to select the push/pull or platen position functions. The attachment mounted solenoid is battery powered and driver activated by a remote transmitter mounted on the truck. Transmit Switch Transmitter CAUTION: If the truck or attachment will be cleaned with a pressure washer, remove the battery and receiver from the attachment prior to cleaning. High pressure water can damage the battery and receiver. FP0806.eps Receiver Valve Mark Push/Pull Remove battery and receiver prior to pressure washing. PP2028.eps cascadew corporation For Technical Support... To Order Parts... Call: 1-800-22-2233 Fax: 1-888-329-820 Call: 1-888-22-2233 Fax: 1-888-329-0234 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 2018, Portland, OR 9294 Write: Cascade Corporation, 201 Sheridan Ave., Springfield, OH 40
Transmitter Installation 1 Install the transmitter above dashboard in an easy to view and accessible location for the driver. Provide at least 8 in. (20 cm) clearance between the driver and transmitter. IMPORTANT: The transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. 2 Connect the transmitter red wire to a switched terminal on the truck fuse block. Connect the black wire to chassis ground. Connect the green and white wires to a transmit switch. Use Cascade Switch Kit 6014880. IMPORTANT: The resistor connected to the red wire is for use on trucks operating at 31V to 80V. Remove the resistor on trucks operating at 30V or less. Transmitter Resistor (use with +31V only) Red Orange (Not used for this application) Green Black Ground White Transmit Switch Switched Operation Verify that the transmitter has been properly connected to truck battery and is plugged into its battery. The light on the transmitter and receiver will operate as follows: No signal light: Check transmitter supply voltage. If transmitter voltage is not the problem, install charged battery on the receiver. Solid/flashing green: Transmitter and receiver have adequate power and are working properly. Solid/flashing red: Receiver battery is low, replace with charged battery. Truck Fuse Block Truck AC2301.eps NOTE: After one hour of inactivity, the receiver goes into sleep mode to conserve power. Press and hold the transmit switch for two seconds to wake the unit for operation. NOTE: Charge new batteries prior to use. Chargers available are listed: Location Charger Part No. North America 682330 Australia 60900 United Kingdom 60901 Europe 609699 If equipped, voltage switch on the charger should be set to 10.8V/11.1V. 2
Hydraulic Control Kit (! * 3 4 8 9 1 2 6 & @ # $! PP2029.eps fi ^ ) 0 % $ ( 681940 Solenoid Adaption Group 1 1 6819430 Tube 2 1 6819429 Tube 3 1 6819431 Tube 4 1 6819432 Tube 1 68124 Bracket 6 832 Capscrew, M8 x 20 8384 Lockwasher, M8 8 1 68120 Valve Protection Bracket 9 2 640022 Capscrew, M8 x 80 10 2 6414 Nut, M8 11 2 6036 12 1 6094986 Retainer u See Valve Assembly page for parts breakdown. Reference: SK-30330. 13 4 68899 Lockwasher, M4 14 606098 Capscrew, M4 x 6 1 1 609201 Attachment Clip 16 1 681241 Valve Assembly 1 2 60411 Fitting, 6 18 2 666984 Fitting, 4-6 19 1 6830961 RF Transmission Kit 20 2 640488 Capscrew, M4 x 10 21 2 60166 Fitting, 6 22 2 6302 Capscrew, M6 x 20 23 1 68033 Receiver Mounting Plate 24 1 682330 Charger 2 1 6014880 Low Profile Switch l See Low Profile Switch page for parts breakdown. 3
Low Profile Switch Kit 1 2 3 4 6 8 9 0 AC221.eps 6014880 Operator Control Switch Kit 1 1 6009928 Switch 2 1 682104 Switch Retainer 3 1 601498 Double Sided Tape 4 1 682232 Shrink Tube 3 682296 Cable Tie 6 1 22814 Fuse. Amp 1 219402 Fuse Holder 8 1 6014990 Wire 18 AWG 9 6 6014986 Connector 10 6 6016648 Shrink Tube Included in Switch Assembly 682499. 4
Valve Assembly 1 89 3 2 6 89 PP1889.eps 4 0 681241 Valve Assembly 1 1 681240 Valve Body 2 1 60698 Cartridge 3 1 606992 Cartridge 4 1 22062 Solenoid Valve Cartridge 1 60441 Solenoid Coil, 10 VDC 6 1 22086 Shuttle Valve 3 609234 Plug 8 2 60940 Check Valve Cartridge 9 2 6029 Service Kit 10 1 221049 Service Kit
Do you have questions you need answered right now? Call your nearest Cascade Service Department. Visit us online at www.cascorp.com AMERICAS Cascade Corporation U.S. Headquarters 2201 NE 201st Fairview, OR 9024-918 Tel: 800-CASCADE (22-2233) Fax: 888-329-820 Cascade Canada Inc. 0 Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: 90-629- Fax: 90-629-8 Cascade do Brasil Rua João Guerra, 134 Macuco, Santos - SP Brasil 1101-130 Tel: -13-210-8800 Fax: -13-210-8899 EUROPE-AFRICA Cascade Italia S.R.L. European Headquarters Via Dell Artigianato 1 3030 Vago di Lavagno (VR) Italy Tel: 39-04-8989111 Fax: 39-04-8989160 Cascade (Africa) Pty. Ltd. PO Box 62, Isando 1600 60A Steel Road Sparton, Kempton Park South Africa Tel: 2-11-9-9240 Fax: 2-11-394-114 ASIA-PACIFIC Cascade Japan Ltd. 2-23, 2-Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, 661-098 Tel: 81-6-6420-91 Fax: 81-6-6420-9 Cascade Australia Pty. Ltd. 144 Ipswich Road Rocklea, QLD 410 Australia Tel: 1-800-22-223 Fax: +61 333-333 Cascade Korea 121B 9L Namdong Ind. Complex, 691-8 Gojan-Dong Namdong-Ku Inchon, Korea Tel: +82-32-821-201 Fax: +82-32-821-20 Cascade New Zealand 1 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: +64-9-23-9136 Fax: +64-9-23-913 Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 361026 Tel: 86-92-61-200 Fax: 86-92-61-21 Sunstream Industries Pte. Ltd. 18 Tuas South Street Singapore 6396 Tel: +6-69- Fax: +6-6863-1368 Cascade India Material Handling Private Limited No 34, Global Trade Centre 1/1 Rambaugh Colony Lal Bahadur Shastri Road, Navi Peth, Pune 411 030 (Maharashtra) India Phone: +91 020 2432 490 Fax: +91 020 2433 0881 c Cascade Corporation 2012 10-2012 6 Part No. 6819446