THOMAS PIPE PRODUCTS Pipe Fittings Fabricated Steel Pipe Specials Standard & Socketed Pipe Fittings for All Rigid Pipe Materials B1
PIPE FITTINGS LEPHALALE - Limpopo - South Africa PROJECT Medupe Power Station Water Reticulation CLIENT ESKOM PRODUCTS Hot Dipped Galvanized Fittings, FBE Couplings & Flange Adaptors B2
Fabricated Fittings Application Traditional Fabricated Pipe Fittings and Specialized Socketed Fittings Application Fabricated steel fittings are supplied for thousands of uses including valve chambers, pipeline changes in direction, pump stations, treatment plants etc... Products such as Tees, Bends, Reducers, Puddle Pipes etc.,have long been used in the design of pipelines. Special Coatings Corrosion protection coatings of Fusion Bonded Epoxy (FBE), Two Pack Wet Spray Epoxy and Hot Dipped Galvanizing are available. Cement Mortar Lining is also applied in house at Thomas Pipe Products on traditional plain ended of flanged steel fittings. Specialized Socketed Fittings As a manufacturer of Pipe Couplings, we are able to offer socketed fittings. A socketed fitting is a abricated steel fitting with a socketed end. The socketed end consists of a self contained half coupling. Half couplings are suitable for rigid pipe materials. Plain ended pipe materials such as PVC, GRP and Ductile Iron can easily be connected using socketed fittings. Traditional Flanged Fitting Socketed Fitting Size Range - DN40mm - DN600mm Industries - Water - Gas Pipe Materials - Ductile Iron - Cast Iron - Steel - Stainless Steel - PVC - HDPE - Clay - GRP - Concrete - AC B3
Specifications Range Thomas Pipe Products manufacture a comprehensive range of fabricated steel fittings for all pipe materials. The range of fittings include the following: 1. Plain Ended Fittings 2. Socketed Fittings 3. Flanged Fittings 4. Shouldered End Fittings 5. Combination Fittings Corrosion Protection Coating Several corrosion protection coatings are available on request, standard coatings available include: - Fusion Bonded Epoxy thermoset power - SANS1127 - Hot Dip Galvanizing - BS 729 - Solvent Cure Epoxy - such as COPON KSIR88 to SANS1200 1. PLAIN ENDED FITTINGS are standard steel pipe specials that are plain ended. 2. SOCKETED FITTINGS are standard steel pipe specials that include half a wide tolerance Unifit coupling welded to the ends of the fitting. 3. FLANGED FITTINGS are standard steel pipe specials that are flanged. 4. SHOULDERED FITTINGS are standard steel pipe specials that incorporate shouldered Victaulic ends as per SANS 815. 5. COMBINATION FITTINGS are standard steel pipe specials that incorporate any of the above ends such as a Socketed Tee with a flanged branch. Dimensional Detail of Standard Fittings The tables below list standard dimensional details for fabricated steel fittings. Special fittings of any size and configuration are available on request. The dimensions provided for Flanged fittings are equal for plain ended and shouldered fittings. South African Pipe Standards Our fittings are manufactured from either of two South African Standards unless otherwise specified: - SANS 62 (DN15-150mm) - SANS 719 (DN200-1200mm) B4
Specifications Socketed Fittings Socketed fittings are suitable for all pipes including PVC, AC, Ductile Iron and Glass Reinforced Polyester (GRP) where traditional fittings of this material are either not available or very expensive. The Thomas Socketed Fitting offers an inexpensive and simple solution for providing high quality special fittings for pipelines of these materials. Available Range From Dn40mm - Dn1600mm. Standard Working pressure WP up to PN40 as specified by the customer. Test Pressure = 1.5 x WP. Advantages of a Socketed Fitting As a coupling manufacturer, Thomas Pipe Products can manufacture half couplings for welding onto steel pipe fittings. The half couplings can accommodate any rigid pipe material. Therefore, socketed fittings can be manufactured for any rigid pipe material. This not only ensure ease of jointing to all common pipe materials such as steel, concrete, Ductile Iron, PVC, GRP, Cast Iron and Asbestos Cement, but it offers substantial cost savings to the customers by negating the need for separate couplings. Socketed fittings offer users the full benefits of the Thomas Unifit Coupling. This includes a wide working tolerance, ease of installation, guaranteed sealing and corrosion protection. Dissimilar pipe materials such as PVC, GRP and Ductile Iron can be joined with a combination fitting. The fittings are simple to use and install, the contractor need only push the pipe into the half coupling and tighten the bolts. It is possible to manufacture half couplings for GRP pipe where the OD of the pipe varies dramatically from the OD of the steel pipe fitting, thus negating the need for expensive step couplings that often require external restraint. Half Coupling Socketed Steel Fitting Design In order to reduce pipeline turbulence through a half coupling, it is imperative that the half coupling exhibits a smooth tapered transition. Therefore NO PROFILE PATES are permitted. NOTE: When designing a pipeline incorporating Half Coupling products, the design engineer must specify that profile plates are NOT permitted in the design and construction of half couplings. DN CODE PIPE O.D. (mm) RANGE (mm) MIN MAX DN40 TCH 0040 48 58 DN50 TCH 0050 59 73 DN50 TCH 0050-2 59 78 DN65 TCH 0065 72 85 DN65 TCH 0065-2 74 90 DN80 TCH 0080 88 103 DN100 TCH 0100 98 118 DN100 TCH 0100-2 108 128 DN125 TCH 0125 132 154 DN150 TCH 0150 150 170 DN150 TCH 0150-2 159 182 DN150 TCH 0150-3 180 194 DN175 TCH 0175 192 209 DN200 TCH 0175-2 205 222 DN225 TCH 0200 218 235 DN225 TCH 0225 235 252 DN225 TCH 0225-2 250 267 DN225 TCH 0225-3 260 274 DN250 TCH 0250 271 289 DN250 TCH 0250-2 286 304 DN300 TCH 0300 302 318 DN300 TCH 0300-2 315 332 DN300 TCH 0300-3 334 350 DN350 TCH 0350 344 360 DN350 TCH 0350-2 356 372 DN350 TCH 0350-3 374 391 DN400 TCH 0400 391 407 DN400 TCH 0400-2 401 417 DN400 TCH 0400-3 417 437 DN400 TCH 0400-4 430 446 DN450 TCH 0450 444 460 DN450 TCH 0450-2 458 474 DN450 TCH 0450-3 477 493 DN500 TCH 0500 494 510 DN500 TCH 0500-2 509 523 DN500 TCH 0500-3 518 534 DN500 TCH 0500-4 526 546 DN500 TCH 0500-5 556 572 DN500 TCH 0500-6 577 593 DN600 TCH 0600 604 614 DN600 TCH 0600-2 611 624 DN600 TCH 0600-3 627 643 B5
90 Pull Bends (SANS 62) DN PIPE O.D. 3D 3D 5D 5D (mm) (mm) RADIUS CENTRE TO FACE RADIUS CENTRE TO FACE R L R L (mm) (mm) (mm) (mm) 15 21,43 57 57 95 130 20 26,99 64 73 140 195 25 34,13 76 89 160 220 32 42,86 95 108 175 230 40 48,42 114 127 195 250 50 60,32 152 159 295 350 65 76,20 191 253 325 400 80 88,90 229 297 445 550 100 114,30 305 387 508 600 125 139,70 381 546 635 700 150 165,10 457 628 840 830 200 219,10 610 915 1016 1200 250 273,00 780 950 - - B6
Spring Bends 5D and 3D Radius (SANS 62) U U DN PIPE O.D. 5D 46-90 1-45 (mm) (mm) RADIUS L L R (mm) (mm) (mm) 15 21,43 95 100 70 20 26,99 140 150 85 25 34,13 160 175 100 32 42,86 175 190 125 40 48,42 195 210 140 50 60,32 295 255 170 65 76,20 325 350 204 80 88,90 445 470 240 100 114,30 508 575 329 125 139,70 635 700 435 150 165,10 840 875 509 200 219,10 1016 1150 695 DN PIPE O.D. 3D 46-90 1-45 (mm) (mm) RADIUS L L R (mm) (mm) (mm) 15 21,43 57 90 75 20 26,99 64 106 75 25 34,13 76 125 80 32 42,86 95 150 87 40 48,42 114 169 95 50 60,32 152 208 115 65 76,20 191 253 138 80 88,90 229 297 161 100 114,30 305 387 207 125 139,70 381 546 278 150 165,10 457 628 315 200 219,10 711 730 700 B7
DN PIPE O.D. CENTRE TO FACE (mm) (mm) C (mm) 15 21,43 90 20 26,99 95 25 34,13 100 32 42,86 110 40 48,42 115 50 60,32 130 65 76,20 140 80 88,90 150 100 114,30 180 125 139,70 200 150 165,10 230 DN PIPE O.D. DN PIPE O.D. CENTRE TO FACE (mm) (mm) (mm) (mm) C (mm) 15 21,43 90 20 26,99 95 25 34,13 100 32 42,86 110 40 48,42 115 50 60,32 SPECIFIED BY SPECIFIED BY 130 65 76,20 CUSTOMER CUSTOMER 140 80 88,90 150 90 101,60 170 100 114,30 180 125 139,70 200 150 165,10 230 B8
U U DN PIPE O.D. ANGLE 60-90 ANGLE 45-59 ANGLE 30-44 (mm) (mm) A B A B A B (mm) (mm) (mm) (mm) (mm) (mm) 50 60,32 200 120 220 120 250 100 65 76,20 220 120 240 120 270 120 80 88,90 230 130 260 130 320 130 90 101,60 240 130 280 130 350 130 100 114,30 260 140 300 140 370 140 125 139,70 290 150 330 150 420 150 150 165,10 315 160 380 160 480 160 175 190,50 340 170 410 170 520 170 200 219,08 360 180 490 180 600 180 250 273,00 400 240 550 190 850 190 300 323,90 450 260 600 200 950 200 DN PIPE O.D. DN CENTRE TO FACE CENTRE TO FACE RADIUS (mm) (mm) B C D R (mm) (mm) (mm) (mm) 25 34,13 150 100 75 32 42,86 170 110 95 40 48,42 190 115 115 50 60,32 240 125 150 65 76,20 290 140 190 80 88,90 330 150 230 100 114,30 430 180 305 125 139,70 535 205 380 150 165,10 635 230 455 175 190,50 800 255 620 200 219,08 915 280 710 R EM D EIFI O TSU C EPS C YB B9
DN PIPE O.D. CENTRE TO FACE (mm) (mm) C (mm) 80 88,90 150 90 101,60 170 100 114,30 180 125 139,70 200 150 165,10 230 DN PIPE O.D. DN PIPE O.D. CENTRE TO FACE B B D D C (mm) (mm) (mm) (mm) (mm) 80 88,90 150 90 101,60 170 100 114,30 180 125 139,70 200 150 165,10 230 175 190,50 260 200 219,08 280 250 273,00 330 300 323,90 380 R EM Y B D E IFIC M UMI O TSU N IM0 E PS C 8 ND R EM Y B D E IFIC M UMI O TSU N IM0 E PS C 8 ND B10
U DN PIPE O.D. ANGLE 60-90 ANGLE 60-90 ANGLE 60-90 (mm) (mm) A B A B A B (mm) (mm) (mm) (mm) (mm) (mm) 50 60,32 200 120 220 120 250 100 65 76,20 220 120 240 120 270 120 80 88,90 230 130 260 130 320 130 90 101,60 240 130 280 130 350 130 100 114,30 260 140 300 140 370 140 125 139,70 290 150 330 150 420 150 150 165,10 315 160 380 160 480 160 175 190,50 340 170 410 170 520 170 200 219,08 360 180 490 180 600 180 B11
Equal Cross (SANS 62) DN PIPE O.D. CENTRE TO FACE (mm) (mm) C (mm) 15 21,43 90 20 26,99 95 25 34,13 100 32 42,86 110 40 48,42 115 50 60,13 130 65 76,20 140 80 88,90 150 90 101,60 170 100 114,30 180 125 139,70 200 150 165,10 230 B12
Unequal Cross (SANS 62) DN PIPE O.D. DN PIPE O.D. CENTRE TO FACE (mm) (mm) D D C (mm) (mm) (mm) 15 21,43 90 20 26,99 95 25 34,13 100 32 42,86 110 40 48,42 115 50 60,13 130 65 76,20 140 SPECIFIED BY CUSTOMER SPECIFIED BY CUSTOMER 80 88,90 150 90 101,60 170 100 114,30 180 125 139,70 200 150 165,10 230 B13
Elbows (SANS 719) DN PIPE O.D. CENTRE TO FACE RADIUS L (mm) (mm) A B C R (mm) (mm) (mm) (mm) (mm) 200 219,1 230 155 115 230 130 250 273,1 280 180 140 280 130 300 323,9 305 205 155 305 130 350 355,6 355 230 180 355 190 400 406,4 405 255 205 405 190 450 457 460 280 230 460 190 500 508 510 305 255 510 190 550 559 560 330 280 560 190 600 610 610 355 305 610 190 650 660 660 380 330 660 190 700 711 710 405 355 710 190 750 762 760 430 380 760 190 800 813 815 460 405 815 190 850 864 865 485 430 865 190 900 914 915 510 460 915 190 B14
Medium Radius Bends (SANS 719) DN PIPE O.D. CENTRE TO FACE RADIUS L (mm) (mm) A B C R (mm) (mm) (mm) (mm) (mm) 200 219,1 405 205 140 405 130 250 273,1 510 255 180 510 130 300 323,9 610 305 205 610 130 350 355,6 710 355 240 710 190 400 406,4 815 405 280 815 190 450 457 915 460 305 915 190 500 508 1020 510 345 1020 190 550 559 1120 560 380 1120 190 600 610 1220 610 405 1220 190 650 660 1320 660 445 1320 190 700 711 1420 710 485 1420 190 750 762 1520 760 510 1520 190 800 813 1630 815 545 1630 190 850 864 1730 865 585 1730 190 900 914 1830 915 610 1830 190 B15
Long Radius Bends (SANS 719) DN PIPE O.D. CENTRE TO FACE RADIUS L (mm) (mm) A B C R (mm) (mm) (mm) (mm) (mm) 200 219,1 610 405 205 610 130 250 273,1 760 510 255 760 130 300 323,9 915 610 305 915 130 350 355,6 1065 710 355 1065 190 400 406,4 1215 815 405 1215 190 450 457 1380 915 460 1380 190 500 508 1530 1020 510 1530 190 550 559 1680 1120 560 1680 190 600 610 1830 1220 610 1830 190 650 660 1980 1320 660 1980 190 700 711 2130 1420 710 2130 190 750 762 2280 1520 760 2280 190 800 813 2445 1630 815 2445 190 850 864 2595 1730 865 2595 190 900 914 2745 1830 915 2745 190 B16
Duckfoot Elbows & Bends (SANS 719) DN PIPE O.D. DIMENSIONS (mm) (mm) X Y T2 T1 H (mm) (mm) (mm) (mm) (mm) 200 219,1 355 230 10 6 255 250 273,1 405 280 10 6 280 300 323,9 460 330 10 6 305 350 355,6 510 380 12 8 330 400 406,4 560 430 12 8 355 450 457 610 485 12 8 380 500 508 660 535 14 10 405 550 559 710 585 14 10 430 600 610 760 635 14 10 460 650 660 815 693 16 12 485 700 711 865 733 16 12 510 750 762 915 793 16 12 535 800 813 970 833 18 14 560 850 864 1020 883 18 14 585 900 914 1070 933 18 14 610 B17
DN PIPE O.D. DIMENSIONS L (mm) (mm) A B C (mm) (mm) (mm) (mm) 200 219,1 230 355 102 130 250 273,1 280 405 127 130 300 323,9 305 460 155 130 350 355,6 355 510 180 190 400 406,4 405 560 205 190 450 457 460 610 230 190 500 508 510 660 255 190 550 559 560 710 280 190 600 610 610 760 305 190 650 660 660 815 330 190 700 711 710 865 355 190 750 762 760 915 380 190 800 813 815 970 405 190 850 864 865 1020 430 190 900 914 915 1070 460 190 B18
U U DN PIPE O.D. DIMENSIONS L (mm) (mm) A B C D E F (mm) (mm) (mm) (mm) (mm) (mm) (mm) 200 219,1 430 610 610 710 815 915 130 250 273,1 485 685 685 815 940 1065 130 300 323,9 535 760 760 915 1005 1220 130 350 355,6 585 840 840 1020 1195 1370 190 400 406,4 635 915 915 1120 1320 1520 190 450 457 685 990 990 1220 1450 1670 190 500 508 740 1065 1065 1320 1575 1830 190 550 559 790 1140 1140 1420 1700 1980 190 600 610 840 1220 1220 1520 1830 2130 190 650 660 890 1295 1295 1630 1955 2280 190 700 711 940 1370 1370 1730 2080 2430 190 750 762 990 1445 1445 1830 2210 2595 190 800 813 1045 1520 1520 1930 2335 2745 190 850 864 1095 1595 1595 2030 2465 2895 190 900 914 1145 1670 1670 2130 2595 3040 190 B19
Reducers & Bellmouths (SANS 719) REDUCERS BELLMOUTHS DN PIPE O.D. DN LENGTH DN PIPE O.D. A B D1 (mm) D2 L D2 (mm) (mm) (mm) (mm) (mm) (mm) (mm) 200 219,1 102-180 180 200 219,1 305 102 250 273,1 155-230 205 250 273,1 380 127 300 323,9 180-280 230 300 323,9 460 155 350 355,6 230-330 255 350 355,6 535 180 400 406,4 255-380 280 400 406,4 610 205 450 457 305-430 305 450 457 685 230 500 508 330-485 330 500 508 760 255 550 559 355-535 355 550 559 840 280 600 610 405-585 380 600 610 915 305 650 660 430-635 405 650 660 990 330 700 711 485-685 430 700 711 1065 335 750 762 510-740 460 750 762 1140 380 800 813 560-790 485 800 813 1220 405 850 864 585-840 510 850 864 1295 430 900 914 635-890 535 900 914 1380 460 B20