How to use this file...(parts Manuals) Instructions for Print Vendors (Paper Manuals) Paper Size: * x * Body 0 lbs brilliant white offset or equivalent. * Cover on pre-printed grid stock whenever available. Press: Bindery: General: * Body -color, -sided * Cover -color, -sided * If LESS than 0 sheets Saddle Stitch, Face Trim, -Hole Drill * If MORE than 0 sheets Perfect bind with black tape * Face Trim * -Hole Drill * This instruction page is NOT part of the manual and must NOT be printed. * Front cover is page of this file. * Back cover is the LAST page of this file. * Odd number pages of body (text part listings) are ALWAYS right hand pages. * EVEN number pages of body (exploded views) are ALWAYS left hand pages. Pages labeled with the text THIS PAGE INTENTIONALLY BLANK are placement pages for microfiche vendors, and should NOT be printed unless necessary to fill up an appropriate signature. Instructions for Microfiche Vendor Cover Pages: * Cover (page in this file) is equivalent to page ZERO (0) and should be combined with the next page {either the Table of Contents page (numbered as on the bottom of the IMAGE) or the page with the text THIS PAGE INTENTIONALLY BLANK } to form the first LH-RH page group on the microfiche row. * Back Cover is the LAST page of this file, and should NOT be imaged onto fiche. Body Pages: Row/Grid: General: * Odd number pages of body (text part listings) are ALWAYS right hand pages. * EVEN number pages of body (exploded views) are ALWAYS left hand pages. * Consult the jobs notes for the individual fiche card for the placement of images onto the grid. * This instruction page is NOT part of the manual and must NOT be imaged. Instructions for EPC Conversion Vendors General: * This instruction page is NOT part of the manual and must NOT be converted. See the job notes for further instructions on conversion of files.
Parts Manual BARON SERIES LAWN TRACTORS & MOWER DECKS HP HYDRO TRACTORS Mfg. No. Description MOWER DECKS Mfg. No. Description 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) 8HP HYDRO TRACTORS Mfg. No. Description Form No. 88 Rev. 0/00 TP 400-8-0-BR-SMA
Table of Contents LAWN TRACTOR COMPONENTS PAGES Frame & Front Axle Group... Steering Group...4 Engine Group - HP Briggs & Stratton... Engine Group - 8HP Briggs & Stratton...8 Electrical Group...0 Hydro Transaxle - Tuff Torq K-4Q Transmission Group... Transmission SERVICE PARTS - Tuff Torq K-4Q Transaxle...4 Controls Group...8 Hood, Grill & Dash Group...0 Seat Deck Group... Hopper Group...4 Lift Group...8 Cruise Control Group...0 Mulching Group... Wheels & Tires Group...4 Decals - Safety & Common... Decals - Brand & Model...8 MOWER DECK COMPONENTS 40 Mower Deck - Housing, Arbors & Blades...40 40 Mower Deck - Belt, Idler Arm, & Hitch...4 40 Mower Deck - Height Adj. & Roller Bar...44 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SM
Frame & Front Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8880 8 4 Torque to 0 ft. lbs. Torque to 0 ft. lbs. 4 8 0 0 8 0 8 4 0 0 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Frame & Front Axle Group REF NO. PART NO. QTY. DESCRIPTION 04 NUT, Hex Flange Lock, /8-00 WASHER 04 NUT, Hex Flange, /8-4 PLATE, Axle 48 TOWER & SUPPORT ASSEMBLY 8 4 CAPSCREW, Hex Head Taptite, /8- x /4 8 SUPPORT 8 484 4 CAPSCREW, Hex Head Taptite, /-8 x /4 FRAME ASSEMBLY 0 04 CAPSCREW, /8- x -/ 0 4 CAPSCREW, Hex Head, Flange Lock, /8- x /4 4 LINK, Drag NUT, Hex Jam, /-0 4 WASHER 00 WASHER 0 JOINT, Ball 08 SPACER 8 0 CARRIAGE BOLT, /8- x ROD, Tie 0 0 SPACER 00 AXLE, SPINDLE & BUSHING ASSEMBLY 00 NUT, Hex Flange Lock, /-4 CARRIAGE BOLT, /8- x -/ 4 8 HOOK, "J" CAPSCREW, Hex Head, /-4 x, GR8 80 BUMPER 008 4 SCREW, Torx Head, /-8 x /8 8 SPACER Footnotes: TP 400-8-0-BR-SMA
Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 80 Steering cap snaps over steering wheel. 4 8 8 0 0 Torque to -44 ft/lbs. Bearing mounts below frame. Slide pinion into gear before tightening nuts. 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 TP 400-8-0-BR-SMA
Steering Group REF NO. PART NO. QTY. DESCRIPTION 8 STEERING WHEEL, Straight Shaft CAP-STEERING WHEEL 040 PIN, Spring 4 4 COVER, Black Rubber 440 BUSHING PLATE, Mounting Steering 04 WASHER 8 0 CAPSCREW, Hex Head Flange Lock, /8- x /4 NUT, Hex Whiz Lock, /8-0 4 BEARING 4 SPACER 8 GEAR & SHAFT ASSEMBLY 00 CAPSCREW, Hex Head, /8- x -/4 4 04 NUT, Hex Flange Lock, /8-484 CAPSCREW, Hex Head Taptite, /-8 x /4 04 SHAFT ASSEMBLY 4 PIN, Cotter 8 CARRIAGE BOLT, /4-0 x /4 8 NUT, Hex,/4-0 0 0 RING, Clipring Extension 08 NUT, Push Footnotes: TP 400-8-0-BR-SMA
Engine Group - HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. E80 8 0 4 Torque to 8 ft/lbs. Do not apply thread sealant 4 0 4 8 RH Rear Tie clutch wire to spring away from pulley. Torque to - ft/lbs. 0 Note: Orentation of All Keys 8 Torque to 4-0 ft/lbs. Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Engine Group - HP Briggs & Stratton REF NO. PART NO. QTY. DESCRIPTION 4 MUFFLER, Briggs & Statton HP * GASKET 8 CAPSCREW, /-8 x /4 4 HOSE, Oil Drain 4 DECAL, Engine, HP * ENGINE, HP Briggs & Stratton INTEK, Model F, Type 0 0 SEAL, Circle 8 88 BULKHEAD 00 CAPSCREW, Hex Head Taptite, /4-0 x / 0 4 CONTROL, Throttle 00 TIE, Wire 0 SWITCH, Oil Pressure, HP 0 CLAMP, Hose Type E 4 88 HOSE, Fuel, 8" Long 084 NUT, Special 8 LOCKWASHER, / 048 CAPSCREW, Hex Head, /-0 x -/4 8 0 CLUTCH, Electric, Ogura 88 PULLEY & HUB ASSEMBLY 0 04 KEY, Hi Pro, /4 x -/4 4 TIE 08 4 CAPSCREW, Hex Head Taptite, /8- x -/ 04 LOCKWASHER, External Tooth /8 4 44 SHIELD, Muffler Bottom 08 4 NUT, Speed, /4-0 NUT, Speed, /-8 8 DUCT, Muffler Top 8 0 4 CAPSCREW, Hex Head Flange Lock, /4-0 x /8 000 4 CAPSCREW, Hex Head Taptite, /4-0 x /8 0 48 CAPSCREW, Hex Head Taptite, /-8 x / 48 CLIP, Wire Footnotes: * See your local Briggs & Stratton distributor for Service Parts. TP 400-8-0-BR-SMA
Engine Group - 8HP Briggs & Stratton NOTE: Unless noted otherwise, use the standard hardware torque specification chart. E80 8 0 4 Torque to 8 ft/lbs. 4 0 8 0 RH Rear Tie clutch wire to spring away from pulley. 4 Torque to - ft/lbs. 0 Note: Orentation of All Keys 8 Torque to 4-0 ft/lbs. Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 8 TP 400-8-0-BR-SMA
Engine Group - 8HP Briggs & Stratton REF NO. PART NO. QTY. DESCRIPTION 0 MUFFLER * GASKET * 4 CAPSCREW 4 HOSE, Oil Drain DECAL, 8HP * ENGINE, 8 HP Briggs & Stratton INTEK TWIN 84 SEAL, Circle 8 88 BULKHEAD 00 CAPSCREW, Hex Head Taptite, /4-0 x / 0 0 CONTROL, Throttle Double " Long w/knobs 00 TIE 48 CLIP, Wire 0 CLAMP, Hose Type E 4 88 HOSE, 8" Long SHIELD 000 8 SCREW, Hex Head Taptite, /4-0 x /8 084 NUT, Special 8 8 LOCKWASHER, / 048 CAPSCREW, Hex Head, /-0 x -/4 0 0 CLUTCH, Electric, OGURA 88 PULLEY & HUB ASSEMBLY, 4-/ OD 04 KEY 4 TIE 4 08 4 CAPSCREW, Hex Head Taptite, /8- x -/ 04 LOCKWASHER, External Tooth, /8 44 SHIELD, Muffler Bottom 08 8 NUT, Speed,/4-0 8 8 DUCT, Muffler Top NUT, Speed, /-8 0 0 8 CAPSCREW, Hex Head Flange Lock/4-0 x /8 48 CAPSCREW, Hex Head Taptite, /-8 x / 0 DUCT, Muffler Extension Footnotes: * See your local Briggs & Stratton distributor for srevice parts. TP 400-8-0-BR-SMA
Electrical Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 HOOD MOUNTED 4 DASH MOUNTED 8 48 4 0 0 See Hood, Grill & Dash Group 0 UNDER HOOD 8 To Electric Clutch UNDER FRAME To Engine Starter Headlight Switch To Engine 4 4 Cruise Switch See Controls Group for Mounting Hardware Pedal Switch Under RH Foot Rest UNDER COLLECTOR 4 UNDER SEAT DECK 44 Seat Switch (NC) To Engine Ground 8 4 40 4 8 4 4 4 4 0 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 0 TP 400-8-0-BR-SMA
Electrical Group REF NO. PART NO. QTY. DESCRIPTION 80 HEADLIGHT ASSEMBLY HARNESS, Headlight Assembly 88 SWITCH, PTO, Push/Pull 4 PLUG, Hole CAPSCREW, Hex Head, /4 x /8 8 BREAKER, Circuit Volt, 0Amps WIRE, GA,." Long, Red 8 48 PLUG, Hole, 8HP Only 0 BUZZER, Pulse, Bag Full 0 SOLENOID KEY, Ignition 0 COVER 4 NUT, Hex Flange, /8-4 04 LOCKWASHER, Internal Tooth, /8 00 WASHER 84 SWITCH ASSEMBLY, Ignition, Pin, (Includes Ref. Nos.,,, 4, & ) HARNESS, Wiring Upper 8 SWITCH, Headlights, Terminal 0 NUT, Hex, /-4 0 04 LOCKWASHER, External Tooth, / METER, Hour, 8HP BOOT, Insulator 80 CABLE, #, " Long, Red 4 04 SWITCH, Push, Black O RING PAD 4 HARNESS, Rear 8 0 CARRIAGE BOLT/4-0 x /8 00 4 CAPSCREW, Hex Head Taptite, /4-0 x / 0 4 BRACKET, Switch 08 BRACKET, Hopper Switch 00 SWITCH, Cruise, Grey 4 SWITCH, Push Button Foot, Domestic Only, Black 0 SWITCH, Push Button Foot, Export Only, Black 4 08 CABLE, #, " Long BOOT, Insulator Battery Terminal 4 NUT, Hex, /4-0 4 LOCKWASHER 8 WASHER 4 CAPSCREW, Hex Head, /4-0 x /4 40 CABLE, #, " Long 4 00 STRAP, Battery 4 8 BATTERY, Volt 4 0 SCREW, Hex Washer Head Plastite, /4-0 44 8 SWITCH, Operator Present, NC, Grey 4 04 4 TIE 4 HARNESS, Wiring Lower 4 0 ROD & WASHER ASSEMBLY, Hopper 48 48 PLUG, Hole, hp Only Footnotes: TP 400-8-0-BR-SMA
Transmission Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 4 0 Rear frame hitch 8 4, 8 0 4 0 4 Spring to be compressed to.0" -." when brake is locked. 40 4 44 4 4 4 0 4 8 0 See Control Group 0 8 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Transmission Group REF NO. PART NO. QTY. DESCRIPTION 0 NUT, Hex Lock ESNA, /4-0 04 SCREW, Phillips Head, /4-0 x -/4 04 FASTENER, Panel 4 PAD, Footrest, RH 4 PAD, Footrest, LH 440 BUSHING 8 SPACER 8 4 PULLEY, " OD 4 NUT, Hex Lock ESNA, /8-0 440 WASHER 0 SUPPORT, Transmission, RH 0 BRACKET, Chute CARRIAGE BOLT, /8- x -/4 4 CAPSCREW, Hex Head, /- x -/4 00 WASHER 04 DRAWBAR LOCKWASHER, / 8 NUT, Hex /- 44 PULLEY, 4" OD 0 0 4 CARRIAGE BOLT, /8- x 48 NUT, Hex Lock ESNA, /-8 0 SUPPORT, Transmisson, LH 4 RING, E 4 4 ROD CAPSCREW, Hex Head, /-8 x -/4 40 PIN, Quick 04 WASHER 8 04 STRAP, Torque CARRIAGE BOLT, /-8 x /4 0 0 TRANSMISSION ASSEMBLY, K4Q ANCHOR, Spring WASHER 4 4 CAPSCREW, Hex Head, /-8 x -/4 4 04 ROD 08 SHAFT ASSEMBLY SPACER 8 V-BELT, Drive 8 04 ARM & PIN ASSEMBLY CAPSCREW, Hex Head, /-8 x 40 00 ROD 4 844 PIN, Cotter 4 WASHER 4 BRACKET & PIN ASSEMBLY 44 804 SPRING, Compression 4 00 WASHER 4 0 4 NUT, Hex KEPS, /8-4 0 NUT, Hex KEPS, /-8 Footnotes: TP 400-8-0-BR-SMA
Transmission SERVICE PARTS - Tuff Torq K-4Q Transaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0 4 8 84 8 8 8 8 4 80 8 4 8 THICKER PLATE 0 8 4 8 0 0 4 4 8 0 8 0 8 4 48 4 0 0 4 PLATE OF SMALLER INNER DIA. SHOULD CONTACT PISTONS. 4 8 SEAL SIDE; OUTER 4 44 4 4 4 4 48 4 40 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 4 4 TP 400-8-0-BR-SMA
Transmission SERVICE PARTS - Tuff Torq K-4Q Transaxle REF NO. PART NO. QTY. DESCRIPTION 4 SNAP RING 4 PULLEY 4 LOCK WASHER 4 44 FAN 4 SPLINE COLLAR 80 RING, "E" 4 PUMP SHAFT 8 48 SEAL 080 RING, Snap 0 808 BEARING 48 SEALING CAP 4 MAGNET 4 HOLDER, MAGNET 4 80 VENT VALVE 44 RESERVOIR TANK 4 MINIATURE CLAMP 4 SUPPORT 8 4 TUBE 40 PIN 0 04 PIN 40 ARM, Brake 408 RETURN SPRING 080 "O" RING 4 084 BUSHING 8 SEAL 40 SHAFT, BRAKE 40 ACTUATOR, Brake 8 40 SHOE, BRAKE 440 CENTER CASE, Complete 0 800 PIN 080 BOLT 44 FILTER K 8084 WASHER 4 4 CYLINDER BLOCK 808 BEARING 80 HOUSING 4 SHAFT MOTOR 8 08 RING, Snap 808 BEARING 40 44 MOTOR GEAR 4 04 WASHER 4 40 REDUCTION GEAR 4 4 COLLAR, Final 44 40 FINAL PINION 4 400 REDUCTION SHAFT 4 40 AXLE SHAFT 4 80 BUSHING 48 8 THRUST WASHER 4 8 RING 0 4 DIFF PINION Footnotes: TP 400-8-0-BR-SMA
Transmission SERVICE PARTS - Tuff Torq K-4Q Transaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 0 4 8 84 8 8 8 8 4 80 8 4 8 THICKER PLATE 0 8 4 8 0 0 4 4 8 0 8 0 8 4 48 4 0 0 4 PLATE OF SMALLER INNER DIA. SHOULD CONTACT PISTONS. 4 8 SEAL SIDE; OUTER 4 44 4 4 4 4 48 4 40 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 4 TP 400-8-0-BR-SMA
Transmission SERVICE PARTS - Tuff Torq K-4Q Transaxle REF NO. PART NO. QTY. DESCRIPTION 48 FINAL GEAR 404 AXLE SHAFT 08 4 SCREW, Tapping 4 4 WASHER, Seal 44 SCREW, Cap 484 TAPPING SCREW 48 LOWER HOUSING 8 48 IDS SPRING 488 BALL 0 48 IDS VALVE 44 SPRING, Torsion 44 CONTROL ARM E 448 JERKY PLATE 4 44 COTTER PIN 4 PIN, SPRING 44 CONTROL SHAFT 444 FULCRUM, Eccentric 8 48 CYLINDER BLOCK 40 SPRING, Pump 0 8088 THRUST PLATE 808 BEARING 808 THRUST PLATE 04 SWASH PLATE COMPLETE 4 44 THRUST METAL 80 RING 0884 SPRING 40 UPPER HOUSING 8 48 OIL SEAL 808 "O" RING 80 088 WASHER 8 08 NUT 8 48 SHAFT, Bypass 8 08 "O" RING 84 08 SPRING PIN 8 048 LEVER, Bypass 8 44 CONTROL LEVER 8 800 PIN, Roll Footnotes: TP 400-8-0-BR-SMA
Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 804 0 8 8 40 4 8 0 4 4 4 8 0 8 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 8 TP 400-8-0-BR-SMA
Controls Group REF NO. PART NO. QTY. DESCRIPTION ROD, Brake 8 KNOB, Push On, Red 0 CAPSCREW, Hex Head Flange Lock, /-8 x /4 4 084 PEDAL ASSEMBLY 0 PEDAL, Reverse 04 ROD, Brake (Flat Ends) WASHER 8 4 SPACER 4 BUSHING 0 FITTING, Lube CARRIAGE BOLT, /8- x -/4 8 SPRING, Extension 48 ARM & HUB ASSEMBLY 4 40 PIN, Quick 4 PULLEY ASSEMBLY, " OD, W/Bearing 440 WASHER 4 NUT, Hex Lock ESNA, /8-8 PULLEY,Idler, -/4 OD 000 WASHER 0 0440 RING, Clipring 844 PIN, Cotter 4 LATCH, Brake SPRING, Extension 4 8 CAM, Roller 0 NUT, Hex Lock ESNA, /4-0 0 4 NUT, Hex KEPS, /-8 0 CARRIAGE BOLT, /4-0 x -/4 8 04 CAPSCREW, Hex Head Taptite, /-8 x /4 8 WASHER 0 48 NUT, Hex Lock ESNA, /-8 NUT, Hex Flange Lock, /-8 4 4 CARRIAGE BOLT, /-8 x /8 PEDAL, Brake 4 PAD, Brake Pedal 8 CAPSCREW, Hex Head Taptite, /8- x /4 08 ACTUATOR, Switch CAPSCREW, Hex Head, /-8 x 8 00 PEDAL, Forward PAD, Foot Pedal Forward 40 4 PAD, Foot Pedal Reverse 804 PANEL, RH Side Footnotes: TP 400-8-0-BR-SMA
Hood, Grille & Dash Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 800 4 4 4 8 8 4 0 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 0 TP 400-8-0-BR-SMA
Hood, Grille & Dash Group REF NO. PART NO. QTY. DESCRIPTION 4804 PANEL, RH Side, Red 80 HOOD, HP, No Louvers 480 HOOD, HP, No Louvers, Red 0 HOOD, 8HP, With Louvers 40 HOOD, 8HP, With Louvers, Red 4 0 CAPSCREW, Hex Head Flange Lock,/4-0 x /8 0 SCREW, Phillips Head, #0-4 x / 80 DASHBOARD, With Hole, Black 8 NUT, Hex Nylock,#0-4 8 ROD, Dash Support 04 NUT, Hex Flange Lock, /4-0 0 80 PANEL, LH Side 0 480 PANEL, LH Side, Red 808 HINGE, -/4 DUCT, Air Inlet 80 GRILLE 480 GRILLE, Red 4 80 HEADLIGHT ASSEMBLY, (Includes Ref. Nos.,, & 8) 0 LENS, Headligh 4 BULB, Headligh 0 REFLECTOR, Headlight 8 4 4 SOCKET, Headlight 80 HINGE Footnotes: TP 400-8-0-BR-SMA
Seat Deck & Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 4 8 0 4 4 4 8 8 0 0 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Seat Deck & Fuel Tank Group REF NO. PART NO. QTY. DESCRIPTION BRACKET 0 SEAT, " Back 8 SUPPORT 4 44 CLIP, Wire 0 WASHER 4 SPRING, Compression 48 NUT, Hex Lock ESNA, /-8 8 0 SPRING, Compression 0 CAPSCREW, Hex Head Flange Lock, /-8 x /4 0 CARRIAGE BOLT, /-8 x 0 CARRIAGE BOLT, /8- x SLIDE, Seat, ( Piece Set) 4 NUT, Speed, /-8 4 00 4 CAPSCREW, Hex Head Taptite, /-8 x /8 0 PLUG, Hole Black 0 POD, LH, W/Cup holder 8 WASHER 8 4 8 LOCKWASHER, /4 8 CAPSCREW, Hex Head, /4-0 x /8 0 00 GAS GAUGE GROMMET CAP, Gas 40 TUBE & ELBOW ASSEMBLY 4 40 BUSHING TANK, Fuel 4 NUT, Hex Whiz Lock, /-8 0 4 NUT, Hex KEPS, /-8 8 DECK, Seat 8 4 DECK, Seat, Red 08 POD, RH, W/ Slots 0 0 CAPSCREW, Hex Head Flange Lock, /-8 x /8 0 TUNNEL, Footrest SPACER 04 NUT, Hex Flange Lock, /8-4 440 WASHER PLUG, HP Only Footnotes: TP 400-8-0-BR-SMA
Hopper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 84 8 0 4 4 8 0 4 48 4 4 4 8 4 0 0 0 4 4 0 4 44 8 4 4 4 4 40 4 8 0 8 8 4 8 4 8 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 TP 400-8-0-BR-SMA
Hopper Group REF NO. PART NO. QTY. DESCRIPTION 0 ANGLE & BAR ASSEMBLY 00 0 CAPSCREW, Hex Head Taptite, /4-0 x / 4 PIN, Retaining 4 FRAME ASSEMBLY, Hopper 40 PIN, Quick SEAL, Hopper Frame SEAL, Hopper Lid 8 0 LID, Plastic Hopper WASHER, /4 0 4 LOCKWASHER, /4 4 CAPSCREW, Hex Head, /4-0 x /4 0404 4 SCREW, Phillips Head, #0-4 x /4 8 HOPPER, Plastic, w/screen 4 44 SCREEN, Side, " x." 4 SCREEN, Top Middle, -/" x -/4" 44 SCREEN, Top Side, -/" x -/4" 04 0 FASTNER, Panel 8 4 SCREEN, Main, " x " 00 CLIP, Spring 0 BRACKET, Hopper Seal, LH 4 BACKPLATE ASSEMBLY 88 LINK 4 NUT, Hex Lock ESNA, /8-4 0004 PIN, Round Head, Drilled, / x -/ 4 SPACER 00 CAPSCREW, Hex Head, /8- x -/4 00884 PLUG 8 8 CAPSCREW, Hex Head, /-8 x 8 SEAL, Hopper Sides 0 44 CAPSCREW, Hex Head Whiz Lock, /8- x 8 BRACKET, Latch LH 4 NUT, Hex Flange Lock, /-8 TRUNNION 4 4 WASHER 44 NUT, Hex Jam, /- SPACER TUBE 8 004 PIN, Hair 0 ROD 40 0 CAPSCREW, Hex Head, /8- x -/ 4 440 WASHER 4 48 BUSHING 4 0 SPACER 44 40 KNOB 4 0 ROD & TUBE ASSEMBLY 4 0 4 NUT, Hex KEPS, /-8 4 0 HANDLE & SHAFT ASSEMBLY 48 8 QUADRANT 4 0 CAPSCREW, Hex Head, /-8 x -/4 0 8 WASHER Footnotes: TP 400-8-0-BR-SMA
Hopper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 84 8 0 4 4 8 0 4 48 4 4 4 8 4 0 0 0 4 4 0 4 44 8 4 4 4 4 40 4 8 0 8 8 4 8 4 8 4 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Hopper Group REF NO. PART NO. QTY. DESCRIPTION 0 HANDLE & BRACKET ASSEMBLY GRIP CAPSCREW, Hex Washer Head, /-8 x 4-/ 4 NUT, Speed, /-8 4 RETAINER 4 ROD & BRACKET ASSEMBLY 4 CAPSCREW, Hex Head, /- x 8 4 SPRING, Extension 4 SUPPORT, Backplate 0 SPRING, Extension 8 SHAFT & LATCH ASSEMBLY 8 NUT, Hex Flange Lock, /8- LOCKWASHER, / 4 8 BRACKET, Latch, RH 0 NUT, Hex Lock ESNA, /4-0 8 PIN 84 SCREW, Torx Head, /4-0 x /8 8 WASHER NUT, Hex, /- 0 0 DEFLECTOR, Grass 88 RETAINER 8 CHUTE 88 NUT, Push 4 BRACKET TRANSITION BRACKET, Hopper Seal, RH Footnotes: TP 400-8-0-BR-SMA
Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8044 8 4 0 To Ref. No. 4 8 4 0 Install into left hand side of lower dash. Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 8 TP 400-8-0-BR-SMA
Lift Group REF NO. PART NO. QTY. DESCRIPTION 4 NUT, Hex Lpck ESNA, /8-440 WASHER 08 ROD 4 04 ROD, Lift 0 GRIP, Black Vinyl 4 CAPSCREW, Hex Head, /4-0 x /4 08 POD, RH 8 COVER, W/Lift Icon,HP Only 84 QUADRANT 0 0 NUT, Hex Lock ESNA, /4-0 04 NUT, Hex Flange Lock, /8-40 PIN, Quick 08 SPRING, Compression 4 0 CAPSCREW, Hex Head, /8- x CAPSCREW, Hex Head, /-8 x -/4 0 SPACER 4 CAM & RIN ASSEMBLY 8 CAPSCREW, Hex Head, /8- x -/4 04 SPACER 0 0044 WASHER 48 NUT, Hex Lock, /-8 04 LINK 0 SCREW, Torx Head, # 8- x / 4 8 COVER, Dash Footnotes: TP 400-8-0-BR-SMA
Cruise Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 804 4 Lubricate both sides of slot with grease. 0 Round corner of washer to inside. 8 8 Round corner of washer to inside. 4 0 8 See Transmission Group See Controls Group See Transmission Group Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 0 TP 400-8-0-BR-SMA
Cruise Control Group REF NO. PART NO. QTY. DESCRIPTION CAPSCREW, Hex Head, /4-0 x /8 0 KNOB, Cruise 0 NUT, Hex ESNA Lock, /4-0 4 8 LEVER & BRACKET ASSEMBLY 440 WASHER CARRIAGE BOLT, /-8 x /4 4 WASHER 8 004 SPACER 4 CARRIAGE BOLT, /-8 x -/4 0 0 CARRIAGE BOLT, /-8 x -/4 844 PIN, Cotter 08 ROD, Cruise 0 NUT, Hex KEPS, /-8 4 000 CAPSCREW, Hex Head Plastite, 0-4 x /8 00 SWITCH, Push, Nuetral Start, Gray 080 SPACER WASHER 8 8 WASHER 48 NUT, Hex ESNA Lock, /-8 0 4 SPRING, Compression 40 PIN, Quick 0 ROD, Return Footnotes: TP 400-8-0-BR-SMA
Mulching Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 80 4 8 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Mulching Group REF NO. PART NO. QTY. DESCRIPTION SHIELD, Rear Discharge 4 CAPSCREW, Hex Head, /4-0 x /4 4 LOCKWASHER, /4 4 BRACKET PLUG, Mulching 00 STRAP, Hood Black Rubber WASHER 8 0 DECAL, Danger Operating W/O Catcher Footnotes: TP 400-8-0-BR-SMA
Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. W80 8 4 0 4 Front Wheels 4 0 Rear Wheels 8 Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 TP 400-8-0-BR-SMA
Wheels & Tires Group REF NO. PART NO. QTY. DESCRIPTION 4 WASHER 88 TIRE, X.00, Super Turf 400 TUBE, 4.0/.0-4 0 BEARING 4 VALVE STEM & CAP ASSEMBLY 8 WHEEL, 4.0 X.00, (Includes Ref. No. 4) WASHER, Special 8 RING, Retaining 4 CAP, Hub 0 0 WHEEL & TIRE ASSEMBLY, (Includes Ref. Nos., 4, & ) 804 KEY 00 4 WASHER 0 SPACER 4 8 TIRE, 0 X 0.00 Super Turf 4 TUBE, 0 X 8.00-0 8 WHEEL,.00 x. WASHER, Special 8 04 WASHER 4 RING, E Retaining 0 4 WHEEL & TIRE ASSEMBLY, (Includes Ref. Nos., 4 & ) Footnotes: TP 400-8-0-BR-SMA
Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. C80 4, 8 0, Back plate shown with munching kit. 4 8 8 0 404 48H, 8HP.Hydro.(Export) 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. TP 400-8-0-BR-SMA
Decals Group - Safety & Common REF NO. PART NO. QTY. DESCRIPTION 4 DECAL, Belt & Blade 80 DECAL, Ignition Switch DECAL, Crusie / Lift, 8HP 4 0 DECAL, Hopper Lever 4 DECAL, HP DECAL, 8HP DECAL, Hopper Pedal 8 DECAL, Protective, Clear * DECAL, Patent 0 * DECAL, Decible Power Mass, Export Only, (Not Serviced) * DECAL, Serial Number, Tractor, (Not Serviced) 0 DECAL, Danger Operating W/O Catcher 4 DECAL, Drawbar Max Load 4 84 DECAL, Height Of Cut 4 DECAL, Transmission Release Valve 00 DECAL, Danger Catcher Open 84 DECAL, Warning/Danger, Tunnel DECAL, Warning/Danger Icons, Tunnel, Export 8 0 DECAL, Danger, Discharge Tube 08 DECAL, Danger Rotating Blade, Export 00 DECAL, Danger Rotating Blade 0 DECAL, Free Floating Mower * DECAL, Serial Number, Mower Deck, (Not Serviced) Footnotes: * Not a service part. TP 400-8-0-BR-SMA 404 48H, 8HP.Hydro.(Export) 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export)
Decals Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. B80 4, 8 0, Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 8 TP 400-8-0-BR-SMA
Decals Group - Brand & Model REF NO. PART NO. QTY. DESCRIPTION DECAL, Simplicity, Silver & Blue 044 DECAL, Touch Up, Deep Orange 80 DECAL, Baron, HP Only 4 DECAL, Icon, Simplicity 8 DECAL, Simplicity 84 DECAL, Baron 4 DECAL, Simplicity, Hood Stripe, LH 8 DECAL, Simplicity, Hood Stripe, RH 8 DECAL, 48H 88 DECAL, 4H 0 8 DECAL, Massey Ferguson, Hood Stripe, LH 8 DECAL, Massey Ferguson, Hood Stripe, RH 04 DECALTouch Up, Massey Ferguson, Red Footnotes: TP 400-8-0-BR-SMA
40 Mower Deck - Housing, Arbors & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 Torque screws to 0-0 ft. lbs. 4 0 Torque screws to 0-0 ft. lbs. 8 8 0 4 4 RH 0 LH 4 8 0 8 Torque to 4- ft. lbs. 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 40 TP 400-8-0-BR-SMA
40 Mower Deck - Housing, Arbors & Blades REF NO. PART NO. QTY. DESCRIPTION COVER, Arbor GUARD, Extension 044 4 RIVET, Pop 4 00 WASHER 0 HOUSING, Arbor, Bottom W/Lube Fitting ARBOR & BEARING ASSEMBLY 0 GASKET 8 HOUSING, Arbor SHIELD, Heat 0 SPROCKET & FLANGE ASSEMBLY 8 HUB 0 PULLEY 4 WASHER 4 WASHER 084 CAPSCREW, Hex Head, /-4 x -/4, GR8 044 CAPSCREW, Hex Head, /-4 x 4-/, GR8 CONNECTOR 8 4 CAPSCREW, Hex Head Phillips, /4-0 x /4 00 STRAP, Black Rubber 0 0 NUT, Hex Nylock, /4-0 8 GUARD & BRACKET ASSEMBLY, LH 48 CAPSCREW, Hex Head Taptite, /-8 x / 4 COVER, Arbor, LH 4 884 HOUSING ASSEMBLY 4 4884 HOUSING ASSEMBLY, Red BLADE, Mower, LH 8 PIN, Blade WASHER, Spline 8 0 CAPSCREW, Hex Head, /-4 x -/4, GR8 ADAPTER, Blade 0 00 SHIELD, Bearing 000 WASHER, Shim 4 ADAPTER, Arbor 0 CAPSCREW, Hex Head Taptite, /-8 x 4 BLADE, Mower, RH WASHER, /4 Footnotes: 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) TP 400-8-0-BR-SMA 4
40 Mower Deck - Belt Idle Arm & Hitch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8 4 0 8 0 0 0 0 4 8 0 Insert Must Face Out 4 0 8 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 TP 400-8-0-BR-SMA
40 Mower Deck - Belt Idle Arm & Hitch REF NO. PART NO. QTY. DESCRIPTION 8 V-BELT 00 PULLEY, 4-/ OD 4 NUT, Hex Lock ESNA, /8-4 PLATE ASEMBLY 440 WASHER 08 SPACER GRIP, Black 8 0444 IDLER ARM ASSEMBLY, W/BUSHINGS 04 CAPSCREW, Hex Head, /8- x, G8 0 WASHER 0 CARRIAGE BOLT, /8- x -/ 4 SPACER WASHER 4 4 SPRING, Extension CAPSCREW, Hex Head, /8- x -/4 PULLEY, Idler HUB 8 8 NUT, Hex Flange Lock, /8- CAPSCREW, Hex Head, /8- -/ 0 SPACER 8 ROD 0 SPRING, Extension ROD 4 0044 HITCH, Mower 0 NUT, Push 04 NUT, Hex Lock ALUM INSERT, /8-4 WASHER & LOCK NUT ASSEMBLY, /8-8 4 SPRING, Extension ARM, Idle 0 SPACER 00 SCREW, Hex Head Taptite, /-8 x /8 0 CAPSCREW, Hex Head, /8- x BELT, Timing Footnotes: 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) TP 400-8-0-BR-SMA 4
40 Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 80 Note: Apply thread locking compound to hole. 0 4 44 48 4 4 4 40 4 4 4 4 8 8 0 4 8 0 4 4 0 0 4 Insert Must Face Out 8 Insert Must Face Out 0 4 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 44 TP 400-8-0-BR-SMA
40 Mower Deck - Height Adjustment & Roller Bar REF NO. PART NO. QTY. DESCRIPTION CAPSCREW, Hex Head, /-8 x -/4 0044 WASHER 0 SPACER 4 0 SHAFT & BAR ASSEMBLY 4 WASHER 0 ROLLER 8 ROLLER 8 ROLLER 04 SPACER 0 8 4 WASHER 04 NUT, Hex Flange Lock, /-8 8448 PIN, Cotter 440 WASHER 4 0 RETAINER, Pin 88 LINK & PIN ASSEMBLY 88 PIN, Retaining CARRIAGE BOLT, /8- x -/ 8 SHAFT & ARM ASSEMBLY 0 STOP, Up 0 0 4 CAPSCREW, Hex Head Taptite, /-8 x -/4 4 STRAP 84 DECAL, Height of cut 0 BRACKET, Height of Cut 4 48 NUT, Hex ESNA, /8-484 CAPSCREW, Hex Head Taptite, /-8 x /4 04 NUT, Hex Lock Aluminum Insert, /8-0408 NUT, Hex Adjusting 8 040 BAR 0 SLIDE 0 4 WASHER SHOULDER BOLT, /8-00 NUT, Push 44 4 CAPSCREW, Hex Head Whiz Lock, /8- x 4 SUPPORT, Hitch 044 SPACER CAPSCREW, Hex Head, /-8 x /4 ROD 8 0 CAPSCREW,Hex Head, /8- x -/4, GR8 NUT, Hex, /8-40 80 PIN, Round Head Drilled, /8 x 4 04 TRUNNION 4 0 NUT, Hex Lock ESNA, /4-0 4 0 LATCH, "U" 44 ROD 4 CAPSCREW, Hex Head /4-0 x -/4 4 CARRIAGE BOLT, /-8 x 4 NUT, Hex, /-8 48 LOCKWASHER, / 4 0 HANDLE ASSEMBLY, Lift 0 SPRING, Compression Footnotes: 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) TP 400-8-0-BR-SMA 4
40 Mower Deck - Height Adjustment & Roller Bar NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 80 Note: Apply thread locking compound to hole. 0 4 44 48 4 4 4 40 4 4 4 4 8 8 0 4 8 0 4 4 0 0 4 Insert Must Face Out 8 Insert Must Face Out 0 4 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) Copyright 00 Simplicity Manufacturing, Inc. All Rights Reserved. 4 TP 400-8-0-BR-SMA
40 Mower Deck - Height Adjustment & Roller Bar REF NO. PART NO. QTY. DESCRIPTION 08 NUT, Push GRIP, Black 4 BUTTON, Red 4 88 4 NUT, Push UPSTOP Footnotes: 4048 40 Mower Deck 44 40 Mower Deck (Export) 4 40 Mower Deck (Export) TP 400-8-0-BR-SMA 4
Hardware Identification & Torque Specifications Common Hardware Types Hex Head Capscrew Washer Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 0%) Carriage Bolt Lockwasher Hex Nut Standard Hardware Sizing When a washer or nut is identified as /, this is the Nominal size, meaning the inside diameter is / inch; if a second number is present it represent the threads per inch When bolt or capscrew is identified as / - x, this means the Nominal size, or body diameter is / inch; the second number represents the threads per inch ( in this example, and the final number is the body length of the bolt or screw (in this example inches long). The guides and ruler furnished below are designed to help you select the appropriate hardware and tools. 0 /4 / /4 /4 / /4 /4 / /4 /4 / /4 Screw, / x Body Diameter Body Length Nut, / Inside Diameter Hardware Grade No Marks SAE Grade SAE Grade SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-. 0.4 4 4. 8-0.. 4 4. 0-4. 4 4. 0.8 0-. 4. 8. /4-0. 8 0.. /4-8 8. 0. 4.0 /-8.0. 4.0 /-4..8 4.0 /8-0. 0 40.8 4. /8-4. 4. 0 8.0 /-4 0 40.8 0 8.0 0. /-0 4. 4.8 80 08.8 /- 0 8.0 0.0 0 4. /-0 4.8 0.4 0. /- 88.4 0 4. 0 04.0 /-8 0.0 0. 0. /8-0.4 0 04.0 0. /8-8 00 80 44.8 40.4 /4-0 0. 0. 8.0 /4-80 44.8 00 408.0 40. /8-40 0.4 400 44.0 00 8.0 /8-4 0.8 440 8.4 0 8. -8 0. 80 88.8 00,44.0-40.4 40 80.4,000,0.0 NOTES. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use % of grade torques. b. for flange whizlock nuts and screws - use % of grade torques.. Unless otherwise noted on assembly drawings, all torque values must meet this specification. 4 Wrench & Fastener Size Guide /4 / /8 / DIA. / DIA. /4 Bolt or Nut Wrench / / Bolt or Nut Wrench / /8 Bolt or Nut Wrench / / Bolt or Nut Wrench (Bolt) /8 Wrench (Nut) / / Bolt or Nut Wrench /4
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