POWERSPORTS INDUSTRY FLAT RATE MANUAL

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POWERSPORTS INDUSTRY FLAT MANUAL VERSION 2019 Contents Acknowledgements...7 Introduction...9 ATV...11 ATV General 11 Can-Am ATV 20 Accessories 11 Accessories 20 Body/Frame 12 Body/Frame 23 Brakes 13 Brakes 31 Electrical 13 Electrical 37 Engines 14 Engines 41 Fuel/Oil 14 Fuel/Oil 55 Service 15 Ignition 62 Setup 15 Rear Drive 63 Starters 15 Service 66 Suspension 15 Setup 68 Trade In Evaluation 16 Starters 68 Arctic Cat/Textron ATV 17 Steering 70 Body/Accessories 17 Suspension 75 Brakes 18 Transmissions 76 Electrical 18 Engines 18 Fuel/Oil 19 Service 19 Setup 19 Steering 19 Suspension 19 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 1

Honda ATV 80 Polaris ATV cont. Accessories 80 Fuel/Oil 110 Body/Frame 80 Ignition 111 Brakes 81 Service 111 Electrical 83 Setup 111 Engines 84 Starters 112 Fuel/Oil 92 Suspension 112 Ignition 92 Suzuki ATV 114 Service 93 Accessories 114 Setup 97 Body/Frame 114 Starters 97 Brakes 114 Steering 98 Engines 115 Suspension 99 Fuel/Oil 115 Kawasaki ATV 100 Service 115 Accessories 100 Setup 116 Body/Frame 100 Suspension 116 Brakes 100 Yamaha ATV 117 Electrical 100 Accessories 117 Engines 101 Body/Frame 117 Fuel/Oil 101 Brakes 118 Ignition 102 Electrical 118 Service 102 Engines 119 Suspension 103 Fuel/Oil 119 Polaris ATV 104 Ignition 120 Accessories 104 Service 120 Body/Frame 104 Setup 121 Brakes 105 Starters 121 Electrical 106 Steering 121 Engines 107 Suspension 122 Jet Boat...125 Jet Boat General 125 OMC Jet Boat 132 Body/Frame 125 Engines 132 Engines 125 Fuel/Oil 132 Propulsion 125 Propulsion 132 Seasonal 125 Steering 132 Service 126 Sea-Doo Jet Boat 133 Starters 126 Body/Frame 133 Trade In Evaluation 126 Electrical 134 Mercury Jet Boat 127 Engines 135 Electrical 127 Fuel/Oil 136 Engines 127 Ignition 137 Fuel/Oil 128 Propulsion 138 Ignition 129 Seasonal 138 Propulsion 129 Service 139 Seasonal 130 Setup 140 Service 130 Starters 142 Starters 130 Steering 142 Steering 131 Trade In Evaluation 142 Yamaha Jet Boat 143 Setup 143 2 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved.

Motorcycle...147 Motorcycle General 147 Kawasaki Motorcycle 181 Accessories 147 Accessories 181 Body/Frame 148 Body/Frame 181 Brakes 149 Brakes 182 Electrical 149 Electrical 182 Engines 149 Engines 182 Fuel/Oil 150 Fuel/Oil 184 Seasonal 151 Service 184 Service 151 Starters 186 Setup 152 Steering 186 Suspension 152 Suspension 186 Trade In Evaluation 152 Transmission 186 Big Dog Motorcycle 153 KTM Motorcycle 187 Service 153 Accessories 187 BMW Motorcycle 154 Body/Frame 187 Service 154 Service 187 Can-Am Motorcycle 155 Piaggio Motorcycle 188 Accessories 155 Service 188 Body/Frame 156 Polaris Motorcycle 190 Brakes 157 Body/Frame 190 Electrical 157 Engines 190 Engines 157 Service 191 Fuel/Oil 158 Suzuki Motorcycle 192 Ignition 158 Accessories 192 Service 158 Body/Frame 192 Setup 158 Brakes 192 Steering 159 Electrical 192 Suspension 159 Engines 193 Honda Motorcycle 160 Fuel/Oil 193 Accessories 160 Service 193 Body/Frame 162 Setup 198 Brakes 163 Transmission 198 Electrical 165 Triumph Motorcycle 199 Engines 165 Service 199 Fuel/Oil 167 Yamaha Motorcycle 200 Ignition 168 Accessories 200 Service 168 Body/Frame 200 Setup 176 Brakes 206 Starters 177 Electrical 208 Steering 177 Engines 213 Scooter Service 177 Fuel/Oil 227 Scooter Setup 179 Ignition 228 Scooter Starters 179 Seasonal 232 Indian Motorcycle 180 Service 232 Accessories 180 Starters 234 Body/Frame 180 Steering 234 Engines 180 Suspension 235 Transmission 237 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 3

Personal Water Craft...241 PWC General 241 Polaris PWC 250 Accessories 241 Electrical 250 Body/Frame 241 Engines 250 Detail 241 Fuel/Oil 251 Electrical 241 Ignition 252 Engines 242 Propulsion 252 Fuel/Oil 243 Starters 252 Ignition 243 Sea-Doo PWC 253 Propulsion 243 Accessories 253 Seasonal 244 Body/Frame 254 Service 245 Detail 270 Setup 245 Electrical 271 Starters 245 Engines 279 Steering 245 Fuel/Oil 296 Trade In Evaluation 246 Ignition 313 Honda PWC 247 Propulsion 317 Propulsion 247 Seasonal 327 Seasonal 247 Service 328 Service 247 Setup 330 Starters 247 Starters 332 Kawasaki PWC 248 Steering 334 Body/Frame 248 Suspension 340 Electrical 248 Trade In Evaluation 341 Engines 248 Yamaha PWC 342 Fuel/Oil 248 Body/Frame 342 Ignition 249 Electrical 342 Propulsion 249 Engines 342 Starters 249 Fuel/Oil 342 Steering 249 Propulsion 343 Seasonal 343 Service 343 Starters 343 Power Equipment...347 Power Equipment General 347 Cub Cadet 353 General Generator 347 Tractor 353 General Snowblower 347 Honda Power Equipment 354 Alpina Power Equipment 348 Generator 354 Snow Groomer 348 Lawn Mower 354 Briggs and Stratton 349 Snowblower 356 Engines 349 Tiller 357 4 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved.

Snowmobile...361 Snowmobile General 361 Ski-Doo Snowmobile 371 Accessories 361 Accessories 371 Body/Frame 361 Body/Frame 373 Electrical 362 Brakes 389 Engines 362 Electrical 392 Fuel/Oil 363 Engines 401 Seasonal 363 Fuel/Oil 425 Service 363 Ignition 440 Setup 363 Service 443 Suspension 364 Setup 444 Trade In Evaluation 364 Starters 445 Arctic Cat Snowmobile 365 Steering 447 Body/Accessories 365 Suspension 459 Electrical 365 Trade In Evaluation 486 Engines 365 Transmission 486 Fuel/Oil 365 Yamaha Snowmobile 494 Service 365 Accessories 494 Suspension 365 Body/Frame 494 Polaris Snowmobile 366 Electrical 495 Accessories 366 Engines 495 Body/Frame 366 Fuel/Oil 496 Electrical 367 Ignition 496 Engines 368 Service 497 Fuel/Oil 369 Setup 497 Ignition 369 Starters 497 Setup 369 Steering 497 Suspension 369 Suspension 498 Trailer...501 Trailer General 501 Trailer Service 501 Trailer Accessories 501 Trailer Setup 502 Trailer Hitches 501 Trailer Suspension 502 Trailer Jacks 501 Trailer Tires 502 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 5

Utility Vehicle...505 General Utility Vehicle 505 Kawasaki Utility Vehicle 523 Accessories 505 Accessories 523 Body/Frame 505 Body/Frame 523 Electrical 505 Brakes 524 Engines 506 Electrical 524 Suspension 506 Engines 524 Arctic Cat Utility Vehicle 507 Fuel/Oil 525 Body/Frame 507 Service 525 Brakes 507 Setup 526 Fuel/Oil 507 Massimo Utility Vehicle 527 Steering 507 Body/Frame 527 Suspension 507 Engines 527 Can-Am Utility Vehicle 508 Service 527 Accessories 508 Polaris Utility Vehicle 528 Body/Frame 509 Accessories 528 Brakes 513 Body/Frame 531 Electrical 513 Brakes 535 Engines 514 Electrical 535 Fuel/Oil 515 Engines 536 Ignition 515 Fuel/Oil 537 Rear Drive 515 Service 538 Service 515 Setup 538 Setup 516 Starters 539 Starters 516 Steering 539 Steering 516 Suspension 539 Suspension 517 Transmission 540 Transmissions 517 Yamaha Utility Vehicle 541 Honda Utility Vehicle 518 Accessories 541 Accessories 518 Body/Frame 541 Body/Frame 520 Brakes 541 Brakes 521 Electrical 542 Electrical 521 Engines 542 Engines 521 Fuel/Oil 542 Service 521 Setup 542 Setup 522 Suspension 543 Starters 522 Steering 522 Flat Rate Updates...547 6 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved.

SUGG FLAT TIME COMPU- TER CODE CAN-AM ATV IGNITION cont. OPERATION 4.2 01-121B IGNITION COVER OR GASKET R&R 3 TRAXTER AUTO 4.2 01-121B IGNITION COVER OR GASKET R&R 4 TRAXTER XT 4.2 01-121B IGNITION COVER OR GASKET R&R 5 TRAXTER XL 0.6 01-121B IGNITION COVER OR GASKET R&R 6 DS 650/BAJA 6.8 03-02B MAGNETO ASSY R&R 1 QUEST 6.8 03-02B MAGNETO ASSY R&R 2 QUEST XT 4.0 03-02B MAGNETO ASSY R&R 3 TRAXTER AUTO 4.0 03-02B MAGNETO ASSY R&R 4 TRAXTER XT 4.0 03-02B MAGNETO ASSY R&R 5 TRAXTER XL 1.1 03-02B MAGNETO ASSY R&R 6 DS 650/BAJA 0.7 03-02B MAGNETO ASSY R&R 7 DS 50 0.7 03-02B MAGNETO ASSY R&R 8 DS 90 4.5 03-02B MAGNETO ASSY R&R OUTLANDER 400 2.9 03-02B MAGNETO ASSY R&R OUTLANDER TWIN 1.6 775550 MAGNETO ASSY R&R 4-STROKE 9 DS 90 0.2 03-23B SPARK PLUG R&R 7 DS 50 0.2 03-23B SPARK PLUG R&R 8 DS 90 0.2 775560 SPARK PLUG R&R 4-STROKE 9 DS 90 CAN-AM ATV REAR DRIVE 0.5 08-100B ADJUSTING NUT R&R 6 DS 650/BAJA 1.6 08-105B CHAIN R&R 6 DS 650/BAJA 0.5 08-103B CHAIN PROTECTOR R&R 6 DS 650/BAJA 1.6 08-104B CHAIN SLIDER SHOE R&R 6 DS 650/BAJA 1.7 08-106B CONE BEARING & SEAL CHAIN TIGHTENER R&R (2) 6 DS 650/BAJA 2.0 08-107B DRIVE AXLE OR HUB R&R 6 DS 650/BAJA 3.0 633430 DRIVE SHAFT R&R (REAR) 650 CVT 4.0 633430 DRIVE SHAFT R&R (REAR) OUTLANDER 400 CAN-AM ATV REAR DRIVE continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL CAN-AM ATV 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers. 63

SEA-DOO JET BOAT SUGG FLAT TIME COMPU- TER CODE SEA-DOO JET BOAT ENGINES cont. OPERATION 1.0 727290 HEAD ASSY PIPE SUPPORT R&R EXCEPT SX 0.5 727290 HEAD ASSY PIPE SUPPORT R&R SX 0.8 723000 HOSE R&R (ANY) 1.8 723010 HULL STUDS R&R 1.0 634310 MUFFLER HOSE STRAP RUBBER STRIP UTOPIA 0.8 723020 OIL INLET ANGULAR TUBE R&R 5.9 723030 PISTON & PISTON RINGS R&R (BOTH SIDES) 5.3 723040 PISTON & PISTON RINGS R&R (MAG SIDE) 5.6 723050 PISTON & PISTON RINGS R&R (PTO SIDE) 0.8 723060 PRESSURE REGULATOR ASSY R&R 2.0 723090 RESONATOR R&R 3.3 723180 ROTARY VALVE & COVER R&R 9.6 723190 ROTARY VALVE SHAFT R&R 10.2 723200 SHAFT BALANCER ASSY R&R 2.0 663080 SHIFT CABLE R&R CHALLENGER 11.0 722860 SHORT BLOCK R&R 0.8 723260 THERMOSTAT SENSOR R&R 0.8 723330 WATER INLET GRILL R&R SEA-DOO JET BOAT FUEL/OIL 0.8 723340 AIR SILENCER R&R 3.3 723350 CARBURETOR CLEAN OR REBUILD (1) 3.6 723360 CARBURETOR CLEAN OR REBUILD (2) 0.8 723370 CARBURETOR LINKAGE R&R 0.8 723380 CHOKE CABLE R&R 0.8 723390 FLAME ARRESTOR R&R 0.8 723400 FLAME ARRESTOR ADAPTER R&R 0.8 723410 FLAME ARRESTOR BASE R&R SEA-DOO JET BOAT FUEL/OIL continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 136 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

HONDA MOTORCYCLE SUGG FLAT TIME COMPU- TER CODE HONDA MOTORCYCLE FUEL/OIL cont. OPERATION 4.0 403480 CARBURETOR CLEAN (4) GOLDWING 4.5 403480 CARBURETOR CLEAN (4) IL CB550 4.5 403480 CARBURETOR CLEAN (4) IL CB650 4.5 403480 CARBURETOR CLEAN (4) IL CB750 4.0 403480 CARBURETOR CLEAN (4) IL V-TWIN 4.5 730200 FUEL TANK R&R KREEM GL1200 2.0 730200 FUEL TANK R&R KREEM MOST 9.0 731990 OIL PUMP REBUILD VT600 1.0 732000 THROTTLE CABLE R&R GL1800 HONDA MOTORCYCLE IGNITION 1.3 731900 SPARK PLUG R&R GL1500 0.9 731900 SPARK PLUG R&R GL1800 0.2 731900 SPARK PLUG R&R XR HONDA MOTORCYCLE SERVICE 1.5 403880 FIRST SERVICE CBR1100XX 1.5 403880 FIRST SERVICE CBR600F4 1.5 403880 FIRST SERVICE CBR900RR 1.2 403880 FIRST SERVICE FLAT 6 1.5 403880 FIRST SERVICE SINGLE 1.0 403880 FIRST SERVICE V-TWIN 2.0 403880 FIRST SERVICE VF750C/C2 2.0 403880 FIRST SERVICE VFR800FI 1.5 403880 FIRST SERVICE VT1100C/C2/T 1.5 403880 FIRST SERVICE VTR1000F 1.5 403880 FIRST SERVICE XR ALL HONDA MOTORCYCLE SERVICE continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 168 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

SEA-DOO PERSONAL WATER CRAFT SUGG FLAT TIME COMPU- TER CODE SEA-DOO PWC ACCESSORIES cont. OPERATION 1.5 771100 TOW PRO INSTALL SPARK 1.1 732310 WAKE PYLON INSTALL SEA-DOO PWC BODY/FRAME 0.4 09-84E ACCESS COVER R&R (FRONT) 09 XP 0.4 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 02 GS 0.4 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 03 GTS 0.4 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 04 GTI 0.4 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 05 GSX RFI 0.4 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 06 GTX RFI 0.5 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 07 GTX 0.5 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 08 RX 0.4 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 10 GTX DI 0.5 09-18E AIR INTAKE GRILL R&R (FRONT OR REAR) 12 LRV 0.7 05-64E ARM R&R (BLACK) 08 RX 0.8 05-64E ARM R&R (BLACK) 11 RX DI 0.5 09-103E ARM R&R (FRONT) 08 RX 0.5 09-103E ARM R&R (FRONT) 11 RX DI 0.5 09-101E ARM R&R (REAR) 08 RX 0.5 09-101E ARM R&R (REAR) 11 RX DI NEW! 1.5 771580 BODY SPLIT REMOVE TOP DECK SPARK 0.4 09-50E BODY DECAL (REAR SIDE) 02 GS 0.4 09-50E BODY DECAL (REAR SIDE) 03 GTS 0.4 09-50E BODY DECAL (REAR SIDE) 04 GTI 0.4 09-50E BODY DECAL (REAR SIDE) 05 GSX RFI 0.4 09-50E BODY DECAL (REAR SIDE) 06 GTX RFI SEA-DOO PWC BODY/FRAME continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 254 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

SKI-DOO SNOWMOBILE SUGG FLAT TIME COMPU- TER CODE SKI-DOO SERVICE cont. OPERATION 2.3 406340 FIRST SERVICE TRIPLE 1.5 406330 FIRST SERVICE FAN-COOLED 2.0 406350 FIRST SERVICE LIQUID TWIN 0.3 815990 OIL CHANGE REV 1.9 406360 PRE-SEASON SERVICE SINGLE 3.0 406360 PRE-SEASON SERVICE TRIPLE 2.3 406370 PRE-SEASON SERVICE FAN TWIN 2.5 406380 PRE-SEASON SERVICE LIQUID TWIN 2.5 732620 PRE-SEASON SERVICE SLEDS MOST 3.3 406390 PRE-SEASON SERVICE W/CARBS MX Z 600 05 0.6 659640 SERVICE INCL PLUGS/OIL MINI Z 0.7 755440 SERVICE CHECK OVER/REPORT INCL COMPRESSION TEST 0.6 732700 TRA CLEAN REV 0.6 732700 TRA CLEAN REV XP 2.5 407720 TRA CLUTCH SERVICE PRIMARY ZX 700 1.0 407740 TRA CLUTCH SERVICE SECONDARY RUSTY SUMMIT 670 0.7 407730 TRA CLUTCH SERVICE SECONDARY SPRING SUMMIT 800 1.0 738060 FIRST SERVICE (10 HOUR SERVICE) 1.0 738060 FIRST SERVICE (10 HOUR SERVICE) MX Z SKI-DOO SETUP 2.5 732640 PDI SNOWMOBILE SKANDIC WIDE TRACK 1.5 732640 PDI SNOWMOBILE SUMMIT 550/600/800 04-05 2.0 732640 PDI SNOWMOBILE TUNDRA R 1.0 659610 PDI SNOWMOBILE PROGRAMMED MX Z 800 RENEGADE 2.5 738070 PDI SNOWMOBILE RIG & RUN OUT SUMMIT HM 2.0 738080 PDI SNOWMOBILE RIG & RUN OUT W/O CLUTCH WORK SUMMIT 700/800 3.0 732660 PDI SNOWMOBILE UNCD SKI-DOO SETUP continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 444 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

POLARIS UTV SUGG FLAT TIME COMPU- TER CODE POLARIS UTV ELECTRICAL cont. OPERATION 2.5 964110 MAIN HARNESS R&R RZR 4.0 964110 MAIN HARNESS R&R RZR 1000 0.3 770860 MULTI-FUNCTION LIGHT INSTALL RANGER 1000 7.0 663020 STATOR ASSY R&R RZR 4.0 761260 TURN SIGNAL KIT INSTALL RANGER 1.5 761260 TURN SIGNAL KIT INSTALL RANGER 900 0.8 767350 VOLTAGE REGULATOR R&R RXR 1000 0.5 767350 VOLTAGE REGULATOR R&R RXR XP1000 POLARIS UTV ENGINES 8.0 662740 CAMSHAFT R&R RZR 8.0 662730 CAMSHAFT/TIMING GEARS R&R RZR 0.8 767390 CLUTCH ALIGN (MOST) 1.3 765760 CLUTCH R&R CV TRANS 8.0 662750 CONNECTING ROD R&R RZR 1.5 662840 CRANK POSITION SENSOR (CPS) R&R RZR 8.0 662770 CRANKCASE SEAL R&R (PTO OR MAG) RZR 8.0 662760 CRANKCASE/BEARINGS R&R RZR 1.5 765750 CV BOOT R&R 1.5 765750 CV BOOT R&R RANGER 1.5 765750 CV BOOT R&R RZR 3.0 662780 CYLINDER R&R RZR POLARIS UTV ENGINES continued on next page... DEALER FLAT TIME LABOR MATER- IALS TOTAL 2001-2019 BMR, Inc. dba Spader Business Management. All rights reserved. 536 NEW! Identifies jobs added in this edition - most new jobs are contributed by fewer than 3 dealers.

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