TECHNICAL MANUAL. Inverter / Charger Combi. Combi SW 12V 1600VA Réf : PF Combi SW 24V 3800VA Réf : PF NOT_COMBI_SW-00

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Transcription:

TECHNICAL MANUAL EN Inverter / Charger Combi Combi SW 12V 1600VA Réf : PF.16088 Combi SW 24V 3800VA Réf : PF.16089

SAFETY PRECAUTIONS TO PREVENT ANY RISK OF ELECTRIC SHOCK OR FIRE, READ THIS MANUAL CAREFULLY BEFORE INSTALLING THE EQUIPMENT. In the event of any problems or misunderstandings, please contact your dealer. This equipment is not designed for use by people (including children) with diminished physical, sensorial or mental capacities, or people without experience or knowledge of such equipment, unless they have received prior instruction in the use of the equipment from a person responsible for their safety or are under the supervision of such a person. Ensure that children are supervised in order to prevent them playing with the device. This equipment contains components that may cause electric arcs or sparks, when connecting cables, for example. To prevent any risk of fire or explosion, do not install this equipment close to flammable materials, liquids or gases. Installation precautions To prevent any risk of irreversible damage to the equipment, ensure that you comply scrupulously with the following recommendations. 4This device must not be installed close to a heat source. 4It must not be installed in an airtight or badlyventilated compartment. 4The ventilation inlets must not be obstructed. 4Clearance of at least 10 cm must be allowed around the housing to guarantee adequate convection.

SAFETY PRECAUTIONS EN 4This device must not be exposed to running water, water spray and dust of any kind. 4We recommend securing the device in a vertical position, with the cable outlet pointing downwards. 4You are formally prohibited from making mechanical alterations to the housing, including making additional holes, for example. 4Under no circumstances should this device be seen as a toy. It should therefore, quite clearly, not be left in the hands of a child. Connection precautions. To prevent any risk of electric shock or irreversible damage to the equipment, you should comply strictly with the following recommendations. 4This device must be installed by an authorized technician. 4The installation to which this device is connected must comply with the applicable regulations. 4This device is designed to be connected to a 230V single phase. 4The mains power line and the AC power output must feature a cut-off device with differential protection, to protect individuals against electric shocks. Refer to the device s electricity consumption characteristics to select the size and type of circuit breaker. 4Prior to starting connection, the mains cable gland in the packaging must be assembled and correctly attached to the left part of the housing (using the nut provided), in the hole designed for this purpose 4For safety reasons, the device s EARTH

SAFETY PRECAUTIONS terminal (PE Protective Earth terminal), must be connected to the system s physical earth (yellow & green wire of the mains cable). Refer to the wiring diagram for more information. 4On the battery side, it is imperative to provide an external fuse on the positive polarity. Refer to the electrical characteristics of the device consumption to choose the appropriate dimension of the fuse 4To prevent parasite heating, ensure that the cable cross-sections are correct and the connectors are properly tightened. IMPORTANT : This device is not protected against battery polarity reversals. A battery connection error automatically causes the battery fuses to blow as well as irreversible damage to the circuit board. Activation precautions 4To prevent any risk of electric shock on activation or during operation, the protective cover must be correctly positioned and screwed into the housing. 4This device complies with the applicable regulations governing transmitted interference and immunity from external disturbances (see EMC paragraph in the Technical specifications section). 4When in operation, take particular care that this device is not subjected to conducted or radiated interference at levels higher than the legal limits otherwise malfunctions may occur (e.g.: device too close to a powerful transmitter). 4In other respects, this device transmits conducted and radiated interference at levels that comply with the applicable regulations. Ensure that other sensitive equipment used in the vicinity is compatible with this device otherwise malfunctions may occur.

SAFETY PRECAUTIONS EN Device serial number The serial number appears on the grey or white sticker on one side of the device. This number is aligned vertically and comprises a first number indicating the year of manufacture (e.g.: 17 for 2017), a letter indicating the month of manufacture (e.g.: C for the month of March), as well as a 4 or 5-figure number that is the product s individual serial number. Important Note on the choice of charge curve It is important to note that the use of an inappropriate charging cycle for the battery technology may extensively impair or even damage the latter. This is particularly true for cycles where the charge voltages are higher than the levels recommended by the battery manufacturers. A serious risk of overheating the batteries and releasing gases that are harmful to users health.

SAFETY PRECAUTIONS Maintenance precautions To prevent any risk of electric shock during maintenance operations, ensure that the following recommendations are scrupulously observed before performing any maintenance on the device: 4All maintenance operations must only be carried out by a suitably qualified technician. 4In the event of damage to AC wires and/or batteries cables, these may only be replaced by a qualified person, to avoid any danger. 4The mains power supply must be disconnected (cable or switch). 4The -DC supply on the battery must also be disconnected to prevent any transfer of power. 4To allow the high voltage capacitors to discharge (on the circuit board), wait for 5 minutes before carrying out any work inside the housing. 4The damaged fuses must not be replaced in no way. They are often the consequence of a high and irrevocable damage. It is therefore unnecessary to replace them.

Combi SW 12V 1600VA Réf : PF.16088 Combi SW 24V 3800VA Réf : PF.16089 FR CONTENTS OF THE BOX EN RECEIPT OF THE PRODUCT Contents of the packaging NOTICE TECHNIQUE 4The combi SW Convertisseur chargeur Combi 4The user manual 4 Its mains cable grommet accompanied by its mounting nut (to be installed on the housing prior to connection). Installation introduction The combi SW is attached using 4 or 6 x 4mm Ø screws (not supplied), depending the model to a robust mounting or wall. Ideally, the product should be in a vertical position, with the cable outlet pointing downwards. Clearance of at least 10 cm must be allowed around the device to guarantee optimum convection, in particular along the sides allowing the air needed for ventilation to flow in and out. The circulation and convection direction of the air inside the charger is from right to left, viewed from the front of the product (see photo below).

CONNECTIONS Ventilation direction CONNECTIONS To gain access to the charger s connections, the front hatch must be removed. To do this, simply unscrew the screw on the front hatch. The hatch is removed by rotating it. Prior to commencing connection, the mains cable gland must be positioned and attached to the housing in the hole designed for this purpose (hole on the left, when viewed from the front of the product). The plastic nut supplied with the cable gland allows it to be attached to the housing. This nut is positioned on the inside of the housing. Ensure the correct tightening torque is applied.

CONNECTIONS EN Combi SW 12V 1600VA Version +BAT -BAT Dipswitch Relay Remote Trigger Ext t bat PE Ext com

CONNECTIONS Combi SW 24V 3800VA version Relay 2 Relay 1 Dipswitch Remote Trigger Ext t bat Ext com +BAT AUX Reset PE

CONNECTIONS EN AC cables Check the quality of connections and proper tightening of connections. For mains power, preferably use a HO7RNF-type industrial cable. The AC mains power line must feature a cut-off device with differential protection, to specifically protect individuals against electric shocks. Combi SW model Cable section Cut-off device 12V 1600VA 2.5mm 2 / AWG13 16A - 30mA 24V 3800VA 4.0mm 2 / AWG11 32A - 30mA DC cables Check the quality of connections and proper tightening of connections. Battery cables must be as direct and short as possible, if possible < 1,5m. The access +BAT must provide a protection with serial fuses. Combi SW model Cables section External fuse 12V 1600VA 50mm² - AWG0-1 300A fast 24V 3800VA 50mm² - AWG0-1 +BAT AUX : 2mm² 300A fast 10A fast These devices are equipped with airtight grommets with automatic opening. Simply pressing the central section of the membrane is sufficient to allow the cable to pass through the grommet.

SETTINGS DP SWITCH ON 1 2 3 4 5 6 7 8 9 10 ON 1 ON 2 ON 3 ON 4 Local / external programming ON (external) = Not valid OFF (local) = Factory setup Fréquency inverter ON = 60Hz OFF = 50Hz (factory setup) Low battery protection ON = Protection enabled (factory setup) OFF = Protection disabled ASB mode ON = ASB enabled OFF = ASB disabled (factory setup) Charging cycles ON 5 6 Lead acid 5 = OFF - 6 = OFF ABS = 14,4V / 28,8V FLOAT = 13,5V / 27,0V GEL 5 = ON - 6 = OFF ABS = 14,2V / 28,4V FLOAT = 13,5V / 27,0V AGM (factory setup) 5 = OFF - 6 = ON ABS = 14,3V / 28,6V FLOAT = 13,3V / 26,6V ON 7 Not valid 5 = ON - 6 = ON AC High power OFF = High power disabled (factory setup) ON = High power enabled

SETTINGS EN ON 8 ON 9 ON 10 12V 1600VA Remote control ON = Remote desabled (factory setup) OFF = Remote enabled (front switch on position ON) 24V 3800VA - EARTH switch ON = EARTH switch enabled (factory setup) OFF = EARTH switch desabled 24V 3800VA only Reserved 24V 3800VA only ON = Remote desabled (factory setup) OFF = Remote enabled (front switch on ON position) On/Off & combi SW 12V 1600VA alarms TRIG REMOTE Alarm relay Not valid Allows the Remote ON/OFF of the combi depending of the position of the DIP 8 External switch : 60V 10mA Active when an alarm occurs Relay : 30V 1A or 60V 0,5A On/Off & combi SW 24V 3800VA alarms REMOTE TRIG. 1 TRIG. 2 PROG RELAY 1 PROG RELAY 2 Allows the Remote ON/OFF of the combi depending of the position of the DIP 10 External switch : 60V 10mA Not valid Not valid 1RT relay, in case of battery default, over temperature and short -circuit 1RT relay active 2mn after the power main detection

DISPLAY LEDS 5% 25% 50% 75% 100% Mode Inverter mode Output AC power Charger mode Charge current Off No charge Charger ON Inverter ON Green Red 1 alt red following 3 alt red following 4 alt red following 5 alt red following Off Green 2 alt red following 3 alt red following 4 alt red following Charge in progress Charger disabled Battery default, high or low temperature default, ripple battery default Internal temperature default Internal default Programming error Inverter off Inverter on Output short-circuit Internal temperature default Internal default

DISPLAY EN LEDS AC in Battery logos Mode Off No AC voltage & by-pass open Green alt AC voltage near the limits & synchronization of the combi Green AC voltage OK & by-pass closed Red alt AC voltage out off limits Red By-pass desabled Charge in progress and level, 0%, 50%, 80% and 100%

TECHNICAL SPECIFICATIONS Technical specifications Parameter Output power Combi SW 12V 1600VA DC-AC INVERTER 1300W nom 1600W 10mn 2500W max Combi SW 24V 3800VA 2800W nom 3800W 10mn 6500W max Output voltage 230VAC +/-2% - 50Hz +/-0,05% Waveform Sinewave (THD < 5%) Battery voltage 10,5-16VDC 21-32VDC Efficiency 92% max 93% max No load consumption (ASB) < 10W (2W) < 20W (4W) AC-DC BATTERY CHARGER Input voltage 185-270VAC / 45-65Hz / PF > 0,95 Output current 60A 70A Auxiliary output - 4A Cycle charge IUoUoP Lead acid 14,4V / 13,5V 28,8V / 27,0V GEL 14,2V / 13,5V 28,4V / 27,0V AGM 14,3V / 13,3V 28,6V / 26,6V AC BY-PASS Max current 16Arms 30Arms Response time < 5ms GENERAL INFORMATIONS Protections Front display Operating t Storage t Low / high battery voltage, temperature, short-circuit, high battery ripple, low AC input voltage LED display -20 C / +50 C -40 C / +80 C

TECHNICAL SPECIFICATIONS EN Paramètres Combi SW 12V 1600VA GENERAL INFORMATIONS Combi SW 24V 3800VA Humidity Convection 10-95% (no condensation) Forced Battery : M8 Battery : M10 Aux bat : Faston Connections Box AC : Screw terminal block Alarms : Screw terminal block Remote : Screw terminal block Communication : RJ45 External t sensor : RJ12 Painted aluminum Mounting Wall mounting with screws Ø 4 Dimensions 395 x 260 x 122mm 412 x 457 x 140 mm Weight 11Kg 22Kg IP Standards IP21 CE CEM 2004/108/CE LVD 2006/95/CE EN60335-1 EN60335-2-29 OPTIONS t charge compensation External remote display External battery t sensor Digital TOUCH view display

TECHNICAL SPECIFICATIONS Dimensions of 12V 1600VA model

TECHNICAL SPECIFICATIONS EN Dimensions of 24V 3800VA model

WARRANTY Warranty TO PREVENT ANY RISK OF INCORRECT USE OF THE DEVICE, CAREFULLY READ THE LIST OF POTENTIAL EVENTS OR FAULTS NOT COVERED BY THE PRODUCT WARRANTY 4This device is not protected against battery polarity reversals. Risk of irreversible damage to the equipment. 4Should the device be dropped or fall this could cause irreversible distortion of the housing as well as a crash of internal fans and certain electronic components. 4Modifications to the housing (additional holes in particular) could result in the scattering of swarf or metal filings onto the circuit board and, consequently, in malfunctions or irreversible damage to the equipment. 4Interference with or modifications to the circuit board could result in operating modes not originally anticipated, and consequently, in malfunctions or irreversible damage to the equipment. 4Powering the device from an unsuitable energy source (as a general rule, mains supply voltage that is too high). 4Accidental original mains supply surge or lightning strike generally causing irreversible damage to the equipment. 4Replacement of fuses with fuses with different characteristics that could cause irreversible damage to the equipment. 4Obvious connection errors causing irreversible damage to the equipment. 4Water spray or running water inside the device that could result in irreversible electronic malfunctions.

WARRANTY EN Precautions for scrapping This device contains electronic components and materials that must be recycled at the end of the product s usable life, for environmental reasons. At the end of their usable lives all devices must therefore be returned either to the local distributor or entrusted to a specialist electronic equipment recycling company. EC compliance This device complies with the applicable European standards and has an EC mark. Its certificate of compliance is available on request.

info@dolphin-charger.com www.dolphin-charger.com