Western Products, PO Box 4508, Milwaukee, WI 54 958 www.westernplows.com May, 04 Lit. No. 49590, Rev. 05 WIDE OUT Snowplow Blade Assembly 580 H,A,Q&L Center Assembly 55 H,A,Q&L Center Assembly, Central Hydraulics 54 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS WIDE OUT BLADE... 4 WIDE OUT HYDRAULIC, A FRAME, QUADRANT & LIFT FRAME (H,A,Q&L) CENTER ASSEMBLY... Lift Frame and A Frame... Hydraulic Unit...8 Cover Assembly...0 Lift and Angle Rams... Hoses and Fittings... Electrical Components... Vehicle-Side Wiring Diagram Port, Plug System... Vehicle-Side Wiring Diagram Central Hydraulics...4 Headlamp Kit...5 Lit. No. 49590, Rev. 05 May, 04
WIDE OUT BLADE 580 Blade Components 9 0 4 7 5 7 4 0 5 8 5 9 7 8 4 * * Does not include Retainer Bar (Item ) = Accessory Only Lit. No. 49590, Rev. 05 4 May, 04
WIDE OUT BLADE 580 WIDE OUT Blade Components Item Part Description Item Part Description 504 Bolt Kit, Urethane Edge 5 959 Label Multiple Pinch Points 5044 Retainer Bar 59900 Label Warning/Caution, Snowplows 50 Kit, Urethane Edge Assembly 7 779 Label UltraMount Attach/Detach (Does not include Retainer Bar.) 9 507 Label WIDE OUT ID 4 5045 Urethane Edge 0 8404 Label Identity ULTRAFINISH 5 5049 DS Blade Wing, WIDE OUT 4445 Label Identity WESTERN 8. ns 5050 PS Blade Wing, WIDE OUT 500 Label 8' 0' WIDE OUT 505 5/8 x Pin Kit 580 Deflector Kit, WIDE OUT 7 505 5/8 x Pin Kit 4 578 Back Drag Kit, WIDE OUT 8 5054 Wing Spring 5 B047 Hydraulic Cylinder, Slide Box 9 4 5/8 x 4 Eyebolt Kit ns B07 Combo Seal Kit, Cylinder B074 0 5058 DS Blade Slidebox, WIDE OUT 509 Wear Strip Wing Top ns 5059 PS Blade Slidebox, WIDE OUT 7 508 Wear Strip Wing Bottom 500 Wing Pin 8 4477 Shoe Kit Set of 50 Stop Bolt Kit ns 508 Label WIDE OUT Wings 4775 Cutting Edge Kit ns 4098 Label Identity, CONTRACTOR GRADE 4 507 WIDE OUT Blade ns = not shown = Accessory Only Lit. No. 49590, Rev. 05 5 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Lift Frame and A Frame Components 5 45 47 9 40 48 4 0 49 8 4 4 4 4 4 44 5 0 9 8 9 8 7 7 8 9 0 7 8 9 49 4 5 48 47 5 7 50 5 4 Lit. No. 49590, Rev. 05 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) WIDE OUT Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description 508 Kit, Pivot Bolt 974 4 Plate Upper Lift Frame 5070 Kit, A Frame 9 4 /8 Hex Locknut GB 507 Pin Kit, Base End 7850 Lift Arm Kit 4 5074 Pin Kit, Rod End 4 90K /4 x /4 Clevis Pin Kit 5 5075 Quadrant Assembly, WIDE OUT 5 99K 5/ x / Cotter Pin Kit (pkg of 4) 98 /4 0 Hex Locknut GB 947 /4 Flat Washer 7 507 Stacking Stop Kit 7 7858 Receiver Kit DS 8 5077 Pin Kit 8 75 Receiver Pin 9 97 4 Kit, Bumper 9 995K 5/ Hairpin Cotter 0 09 4 Trip Spring 0 7859 Receiver Kit PS 4 4 Eyebolt Kit 45 /4 0 x Hex Cap Screw G5 784 Pivot Plate Service Kit 595 Blade Guide Assembly Poly 4" 755 Lower Lift Frame 4945 x 4 /4 Clevis Pin Kit 4 7845 Stand Assembly DS 4 784 Pivot Bar Kit 5 784 Stand Assembly PS 5 7855 Pivot Bolt Kit 7847 Stand Shoe Kit 490 /4 Grade 4 Chain Assembly 7 75 /4 x Roll Pin BP 7 49479 Hose Bracket Kit 8 7844 Stand Lock Pin Kit 8 989 Label SECURITY GUARD 9 44545 Upper Lift Frame 9 485 Plunger w/ Spring 0 975 4 /8 x 4 Hex Cap Screw G8 Item 784 Pivot Plate Service Kit 40 7707 Pivot Plate A 4 907 5/8 x / Hex Cap Screw G5 4 7708 Pivot Plate B 44 97 5/8 Hex Locknut GB 4 557 4 5/8 x Carriage Bolt G5 Item 7850 Lift Arm Kit 5 99K 5/ x / Cotter Pin Kit 47 Lift Arm 947 /4 Flat Washer 48 90 /4 x /4 Clevis Pin 45 8740 /4 x / Clevis Pin Kit 49 99 /8 Hairpin Cotter 4 Round Flat Washer Special Item 4 784 Pivot Bar Kit Pivot Bar 5 7855 Pivot Bolt Kit Item 5 7855 Pivot Bolt Kit 8 x 7 Hex Cap Screw G5 5 940 8 Hex Locknut GB 50 7748 8 Hex Jam Nut G5 Item 490 /4 Grade 4 Chain Assembly ( per plow) /4 Grade 4 Chain 5 9045 /8 x / U-Bolt G5 9 /8 Hex Locknut GB Item 7 49479 Hose Bracket Kit ( per plow) Hose Bracket 54 9 /4 0 Hex Locknut GB 5 /4 0 x /4 Socket Cap Screw G5 ns = not shown G = Grade Not used for Central Hydraulics. Lit. No. 49590, Rev. 05 7 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 Hydraulic Unit Components 4 4 5 7 7 9 8 9 8 4 5 0 5 0 9 4 4 Lit. No. 49590, Rev. 05 8 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 49450 Hydraulic Unit WIDE OUT 485 Hydraulic Unit Service Kit WIDE OUT* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description 77 K Breather Pressure Control 7 4945 Valve SV08 45 w/nut 447 Reservoir Kit 8 4945 Valve SV08 4 w/nut 07 4 0 4 x 5/ Machine Screw 9 49458 4 Valve PC08 0 w/nut 4 9079 Plug, Square /8 NPTF 0 5 Quill Assembly 5/ 4 Thread 5 59 O-Ring 50 4857 Quill Assembly / 0 Thread 7897 Magnet 4444 Plug, Hex Socket 4 M ORB 7 90080 5 5/ 8 x / Hex Cap Screw G5 498K- / Relief Valve Kit Sets 8 448 Pump Kit 498K- 4 Cartridge 0 W/Jam Nut 9 5789 Suction Filter 4 494 Crossover Relief Valve 4000 psi 0 574 O-Ring 0 5 908 4 /4 0 x Socket Cap Screw 44905 O-Ring ns 9099 /4 0 x /4 Hex Washer-Head 55 Pump Shaft Seal Thread-Rolling Screw 500 Motor Assembly 4 /" ns 44 /4 0 x / -Lobe Round Washer- 4 490K- 8 Coil With Spade Terminals Head Screw (pkg of 5) 5 44 Valve SVCV08 0 w/nut ns 4455 /4 0 x 5/8 Hex Washer-Head 497K- Valve SV08 004 w/nut Thread-Rolling Screw O-Ring Service Kits 557 Back-Up/O-Ring Kit (Does not 4959 Seal Kit Valves SV08 0,,, contain O-Rings for cartridge valves.) 40, 4, 4, 45, SVCV08 0 & PC08 0 4958 Seal Kit Valves SV08 004, 4944 Seal Kit Crossover Relief Valve CV08 0, SF08 05 ns = not shown G = Grade * Includes 49450 Hydraulic Unit, 49455 Cover Assembly (p. 0) and Plow-Side Electrical Components (p. ). Lit. No. 49590, Rev. 05 9 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 Hydraulic Unit Cover Assembly 5 9 4 8 7 49455 Cover Assembly Item Part Qty Description Item Part Qty Description 445 Top Retainer Ring Cover Side 0 44 Bottom Retainer Ring 7 Cover Side 04 44 /4 0 x / -Lobe Round Washer-Head 8 44904 Label, Information Screw (5-pack) w/8" Cable Tie 9 4490 Label, Information 4 Cover Side 0 ns 49445 Label, Identity 5 Cover Side 0 ns 5 Cable Tie 4" ns = not shown Lit. No. 49590, Rev. 05 0 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Lift and Angle Ram Components 558K Lift Ram Assembly / x 8 Item Part Qty Description 90 Split Bearing /" 557 Spacer 48985 Gland Nut Assembly 4940 Angle Ram Assembly / x 0 Item Part Qty Description 90 Split Bearing /" 557 Spacer 48985 Gland Nut Assembly Hoses and Fittings 0 7 To DS Wing Rod (inside) 7* 5 To DS Wing Base (outside) To DS Angle Ram 8 5 To Lift Ram To PS Angle Ram 7 7* 7* 0 9 4 4 To PS Wing Rod (inside) 4 To PS Wing Base (outside) 8** Hoses and Fittings Item Part Qty Description Item Part Qty Description 4948 Hose, /8 x 78 w/f JIC Ends 7* 55 5 Elbow, 90 M JIC/ M ORB 445 Hose, /8 x 8 w/f JIC Ends 8** 94 5 Elbow, 45 M JIC/ M ORB 4949 Hose, /8 x w/f JIC Ends 9 444 Drain Cap, F JIC 4 4947 Hose, /8 x 7 Kit w/f JIC Ends 0 4945 Orifice Kit 5 57 Hose, /4 x Kit w/f JIC Ends ns 58 5 Hose Wrap, Polyethylene 4 5 Elbow, Extra Long 90 M JIC/ ns 9804 /8 x Button Cap Screw M ORB ns B 4 Label Hose Install Warning F = Female ns = not shown M = Male or Metric * Also used for Central Hydraulics, qty. ** Also used for Central Hydraulics, qty 4. Lit. No. 49590, Rev. 05 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Electrical Components 7 8 9 4 5 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 947 Harness Plow Control Solenoid 8 4454 Plow Module 907 Cable Assembly 8" 9 4455 /4 0 x 5/8 Hex Washer-Head 405 Plow Battery Cable Thread-Rolling Screw 4 5K- Motor Relay Kit ns 4 Cable Boot 5 9099 /4 0 x /4 Hex Washer-Head ns 5099 Dielectric Grease Thread-Rolling Screw ns 4 Fuse, 4-Amp Mini Automotive 94 Harness Plow Control -Solenoid Blade-Style (for items & ) 7 4408 Spacer Module Vehicle-Side Electrical Components * 404 Vehicle Battery Cable ns 548K Plug Cover Kit * 8587 Vehicle Control Harness ns** 498 Vehicle Control Harness Central Hydraulics ns = not shown * For diagram, see Vehicle-Side Harness Diagram. ** For diagram, see Vehicle-Side Harness Diagram Central Hydraulics. Not used for Central Hydraulics. Lit. No. 49590, Rev. 05 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55 Vehicle-Side Wiring Diagram Port, Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable BAT -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 49590, Rev. 05 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 54(CH) Vehicle-Side Harness Diagram Central Hydraulics AB AB DEBCA Snowplow Headlamps Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps DRL Tap Park/Turn Lamps Factory Vehicle Harness ORN 4 AWG AWG (not used) Vehicle Control Harness RED BLK/ORN RED Battery 5-Amp Fuse (Park/Turn) 7.5-Amp Fuse (Straight Blade Control) To Switched Accessory (may need lengthened) Vehicle Lighting Harness (-Pin) Adapter AB Turn Signal Config. Plug Typical Plug-In Harness Factory Vehicle Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) -Port Module (Non-DRL or DRL) Lit. No. 49590, Rev. 05 4 May, 04
WIDE OUT H,A,Q&L CENTER ASSEMBLY 55/54(CH) Headlamp Kit 0 9 8 7 5 4 8800 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit DS 5595 7 Cable Tie Anchor ns 880 Headlamp Service Kit PS 7 8805 Park/Turn Socket Service Kit 880 Rear Cover Kit (fits - or -screw) 8 Park/Turn Bulb (trade no. 457NAK) 8804 Mounting Hardware Kit 9 880 H Headlamp Bulb Service Kit 4 44 / Flat Washer Type B, Wide 0 8808 Cover Screws Service Kit ( screws) 5 0 Rubber Grommet 8W Harness Service Kit ns = not shown Lit. No. 49590, Rev. 05 5 May, 04
Western Products PO Box 4508 Milwaukee, WI 54 958 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 04 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: CONTRACTOR GRADE, SECURITY GUARD, ULTRAFINISH, UltraMount, WESTERN, WIDE OUT. Printed in U.S.A. Lit. No. 49590, Rev. 05 May, 04