TOYOTA COROLLA HATCHBACK REAR SPOILER Preparation

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Transcription:

Preparation Part Number: PT29A-12195-XX Kit Contents 1 1 Rear Spoiler 2 2 Hardware Bag Hardware Bag Contents 1 2 M6 Assembly Nuts 2 2 Grommet Inserts 3 1 Hole Plug Additional Items Required For Installation 1 1 Drill Template (PT29A-12195-TL 2 3 Conflicts None Recommended Tools Personal & Vehicle Protection Safety Glasses Blankets Masking Tape Small Parts Tray Special Tools Vehicle Service Parts (may be required for reassembly) 1 1 Hardware Bag (PT29A-12195-AB) 2 3 Legend Installation Tools Center punch Drill Motor ½ Chuck Drill Bit 9mm (23/64 ) Drill Stop 10mm Flex Teardrop Ratchet 3/8 drive Socket and Extension 8mm Deep Well/6 & 3 Torque Wrench 3.8 N m (33.6 in.lb) Panel Clip Removal Tool Panel Pry Tool # 1 Shop Vacuum Special Chemicals VDC Approved Cleaner General Applicability MY19 Corolla Hatchback and newer vehicles Recommended Sequence of Application Item # 1 2 3 Accessory *Mandatory Page 1 of 6 pages

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document. This document covers such items as:- Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). Safety (eye protection, rechecking torque procedure, etc.). Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.). Please see your Toyota dealer for a copy of this document. 1. Prepare the Vehicle. (a) Installation of the rear spoiler should not take place until the following have been completed: (1) The car is washed. (2) The back door and rear wind deflector roper set-up of adhesive tape (use a hot air blower to heat the surface if the ). (b) Open the rear door and place blankets to protect the vehicle (Fig. 1-1). 2. Remove the Trim Panel. (a) Disengage the 4 claws, 4 clips, and release the back door upper trim panel assembly (Fig. 2-1). Page 2 of 6 pages

(b) Drop the trim panel to expose the inside area of the rear door (Fig. 2-2). 3. Prepare the Rear Wind Deflector. (a) Carefully close the rear door and align and tape the installation template (part # PT29A-12195-TL) as per the printed directions (Fig 3-1). (b) Center punch each of the five holes per the holes located in the drill template (Fig. 3-2). (c) Remove the template. (d) Install a drill stop on the 9mm bit at a distance of 10mm (Fig 3-3). CAUTION: Eye protection must be worn during all hole drilling. Page 3 of 6 pages

(e) Drill five holes in the decklid as marked with the centerpunch (Fig. 3-4). (f) Remove the tape liner from the backside of the spoiler in all locations (Fig. 3-5). NOTE: Once the release liner is removed from the molding, the surface of the foam tape must not be touched. 4. Install the Spoiler. (a) Align the two outside clips and the three bolts in the spoiler to the holes in the decklid (Fig. 4-1). (b) Install the spoiler to the vehicle. (c) Apply pressure to the spoiler to ensure tape adhesion. (d) Install the three M6 nuts onto the center studs and torque to 3.8 N.M (33.6 in.lb) (Fig. 4-2). Torque: 3.8 N M (33.6 in.lb) Page 4 of 6 pages

5. Reinstall the Inner Panel. (a) Engage the 4 claws and 4 clips and reinstall the back door upper trim panel assembly (Fig. 5-1). 6. Inspect the Rear Spoiler. (a) Check the rear spoiler for proper fitment (Fig. 6-1). (b) Ensure the rear spoiler is centered left to right ± 3mm. (c) Ensure all adhesive is properly adhered (maximum gap of 1.5mm). Page 5 of 6 pages

Checklist - these points MUST be checked to ensure a quality installation. Check: Look For: Accessory Function Checks Verify acceptable gaps between spoiler attaching base and vehicle sheet metal Ensure the rear spoiler is centered left to right ± 3mm Ensure all adhesive is properly adhered (maximum gap of 1.5mm) Vehicle Function Checks Verify trunk lid operation When opened, the trunk lid should initially pop up fully and remain in the fully raised position. Verify third brake light operation Ensure light operation when pressing on brake pedal. Vehicle Appearance Check After accessory installation and removal of protective cover(s), perform a visual inspection. Ensure no damage (including scuffs and scratches) was caused during the installation process. (For PPO installations, refer to TMS Accessory Quality Shipping Standard.) Page 6 of 6 pages