SMARTRONIC AS-i SMARTRONIC AS-i R1313 Type Series Booklet
Legal information/copyright Type Series Booklet SMARTRONIC AS-i KSB Aktiengesellschaft All rights reserved. Contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without KSB s express written consent. Subject to technical modification without prior notice. KSB Aktiengesellschaft Frankenthal
SMARTRONIC AS-i Quarter-turn actuators with standardised VDI/VDE 3845 interface Linear actuators to NAMUR SMARTRONIC AS-i features a LEXAN housing (polycarbonate with 20% glass fibre) accommodating the following 3 components: Electrical connection Printed circuit board Poppet valve with piezoelectric pilot valve (compressed air supply) The compressed air supply is connected via the base: Direct connection to ACTAIR and DYNACTAIR Connection via external piping for quarter-turn actuators with standardised VDI/VDE 3845 interface and for linear actuators to NAMUR The actuating times for open/close operations are set via the easily accessible air flow reducer. It is connected to the actuator in two ways: mechanically to the actuator itself and pneumatically to the inside of the actuator. Main applications Water Waste water Energy Industry Shipbuilding Oil and gas Operating data Operating data overview Characteristic Value Enclosure IP 67 to EN 60529 Electromagnetic compatibility In conformity with the European EMC Directive 2004/108/EC and NF EN 61000-6-2/NF EN 61000-6-4 Wi-Fi version In conformity with the European 2004/108/EC Directive (R and TTE) Operating temperature -20 C to +80 Vibrations To IEC 68-2-6 Test Fc Compressed air purity class ISO 8573-1 Class 5 Product benefits Quick, straightforward installation and commissioning thanks to auto-calibration which allows optimal positioner adjustment. Can be quickly adapted to all types of actuators. Intuitive, user-friendly interface for local control and configuration via display and buttons Negligible consumption irrespective of position Position indicator under sight glass for remote indication Fully enclosed design avoids protruding, moving components The adjustable cams are reliable and facilitate the setting of the open/closed positions. Direct mounting to ACTAIR and DYNACTAIR No installation components required (bracket and socket) The compressed air is directly supplied via the VDI/ VDE interface. The autoadaptive angle sensor adjusts itself to the actuator stroke. Related documents Other applicable documents Document Reference No. Operating manual 8520.8061 Design details SMARTRONIC AS-i is a digital, electro-pneumatic positioner for connection to an AS-i field bus. Used for the control of: Quarter-turn actuators from the ACTAIR and DYNACTAIR type series SMARTRONIC AS-i 3
Technical data Functional schematic 1. Connections 2. User interface (MMI) Both the configuration of SMARTRONIC AS-i and realtime display of process data are performed via a serial interface, Ethernet or Wi-Fi using a PC. 3. Process control system The closed- and open-loop control information from SMARTRONIC AS-i can be transmitted to the PLC and the monitoring PC via a cable or field bus (Profibus DP). 4. SMARTRONIC AS-i 5. Exhaust 6. Compressed air supply 7. VDI/VDE interface 8. Pneumatic actuator 9. Valve 10. Position monitoring The valve position is recorded by the angle sensor which is mounted on the actuator's stem. This information is transmitted to the microprocessor and the PLC for processing. The angle sensor is fitted with a stop mechanism which also ensures that the angle sensor is automatically adjusted to the actuator's stroke. A 4-20 ma signal allows actual-position feedback to the process control system. 11. Integrated pneumatic control The pneumatic directional control valve is fitted into the SMARTRONIC AS-i. The compressed air is supplied via the VDI/VDE interface, external connections are not required (up to ACTAIR 200 and DYNACTAIR 100). The pneumatic directional control valve is a 4/3 directional control valve. It is controlled via two pilot valves. The fail-safe (Fail Open or Fail Close) position in the event of a power supply failure is specified for each unit in the purchase order. 12. Integrated microprocessor 13. Visual position indicator 4 SMARTRONIC AS-i
Technical specification Housing Material LEXAN (polycarbonate with 20% glass fibre) Position indicator Visual position indicator on the cover Compressed air connection 2 x 1/4" gas ports Electrical connection 2 cable glands for 6 to 12 mm cable diameters Internal connectors For flexible conductors, with a cross-section of 0.14 mm 2 (26 AWG) to 0.5 mm 2 (20 AWG) Weight For flexible conductors with wire end sleeve and without insulating input sleeve, with a cross-section of 0.25 mm 2 (23 AWG) to 0.5 mm 2 (20 AWG) 1.7 kg Compressed air supply Compressed air supply Port "P" with filter fitted in the base Exhaust 1/4 gas port, marked E, with silencer or exhaust system connection Operating pressure 2 to 8 bar (30 to 115 psi) Filtration ISO 8573-1 Class 5 (< 40 µm) Dew point ISO 8573-1 Class 5 (pressure dew point temperature < 7, and in all cases a dew point temperature which is 5 C below the ambient temperature) Lubrication ISO 8573-1 Class 5 (< 25 mg/m 3 ) Max. flow rate 400 Nl/min Consumption in "at rest" position Zero AS-i field bus Power consumption 4 W max. Power supply Via AS-i field bus (26.5 V DC to 31.5 V DC) Profile S-7.A.x.5 Max. number of slave components 62 Specification V3.0 (compatible with AS-i M4 master and higher) Compressed air supply The compressed air is connected to the SMARTRONIC AS-i. A sintered bronze filter is fitted in the housing's inlet port for safety reasons to prevent clogging and damage to the pneumatic directional control valve. The operating pressure ranges from 2 to 7 bar. To prevent any premature mechanical component wear, especially of actuator components, the use of lubricated air (between 5 and 25 mg/m 3 ) is recommended. 1 - Compressed air supply 2 - Exhaust Compressed air supply: port "P" Exhaust: port E", with silencer or exhaust system connection SMARTRONIC AS-i 5
Display 1 2 Operating mode: No communication with AS-i: << ASi com fault >> AUTO: Automatic positioning (4-20 ma setpoint) MANU: Manual positioning (local control) Communication with AS-i: Valve position (%) NO CALIB: SMARTRONIC AS-i is not calibrated The display provides information about the operating mode and the valve position. If the instrument has never been calibrated, the angle sensor value is displayed (SSR). Text display may be adjusted according to the positioner's installation position. 6 SMARTRONIC AS-i
Materials Exploded view SMARTRONIC AS-i 7
List of components Part No. Description Material 160 Cover LEXAN (PC with 20 % glass fibre) 160.1 Cover (directional control LEXAN (PC with 20 % valve) glass fibre) 163.1 Housing (directional control valve) LEXAN (PC with 20 % glass fibre) 165.1 Cover 191.2 Support Nickel-plated brass 198.1 Connection plate 210.1 Actuating stem Polycarbonate SM60/0 314.1 Stop disc Stainless steel 304L 410.1 Profile joint NBR70 410.2 Profile joint NBR70 410.3 Profile joint NBR70 410.4 Profile joint NBR70 410.5 Profile joint NBR70 410.7 Profile joint NBR70 410.8 Profile joint NBR70 410.11 Profile joint NBR70 412.1 O-ring NBR70 412.2 O-ring NBR70 412.3 O-ring NBR70 462.1 Spring washer 554.1 Washer Stainless steel 554.2 Washer Stainless steel 554.4 Serrated washer Steel 629 Visual indicator assembly 62-2 Adjustable cams assembly 69-12 Housing LEXAN (polycarbonate with 20% glass fibre) 745.1 Filter Part No. Description Material 745.2 Filter Bronze 74-6.1 Distribution plate 74-7.1 Directional control valve 74-7.2 Pilot valve 747.1 Profile joint (valve) 79-11 Flow reducer RP 1/8" 81-84.1 Circuit diagram 816 Angle sensor assembly 817.1 Plug 82-2.1 Printed circuit board 82-2.2 COM printed circuit board assembly 88-5 1/4'' BSP silencer Bronze 890 Base Polycarbonate SM60/0 96-2.1 Locking plate Polycarbonate SM60/0 96-3 Manual override Polycarbonate SM60/0 900.1 Screw A2-70 900.2 Socket head cap screw A2-70 900.3 Socket head cap screw A2-70 900.4 Socket head cap screw A2-70 900.5 Socket head cap screw A2-70 900.6 Sheet metal screw A2-80 903.1 Plug 916.1 Screw plug 916.2 Protective cap Rubber 916.4 Elastomer string NBR HT 70 932.1 Circlip Steel 932.2 Reinforced circlip Steel 950.1 Closing spring 950.2 Manual override spring, Stainless steel lockable 970.1 Plate Adhesive polyester Dimensions 8 SMARTRONIC AS-i
Variants Mounting to linear actuator NAMUR Base for actuators with VDI/VDE 3845 interface, not applicable to ACTAIR and DYNACTAIR SMARTRONIC AS-i 9
Purchase order data SMARTRONIC AS-i R001313 0 0 0 0 0 0. R 7.. 2 1 0 6 0 0 Sensors Auto-calibration 0 0 0 0 Position Fictitious open/closed 0 Actual-position feedback None 0 Electrical output With plug 2 cable glands, plastic, M20 IP67 (diameter: 6 to 12) 2 cable glands, metal, M20 IP67 (diameter: 6 to 12) Directional control valve 4/3 closed in centre position - Position (POS) R Power supply, directional control valve 24 V DC 7 Actuator ACTAIR 3 to 200, stop position: Closed ACTAIR 3 to 200, stop position: Open ACTAIR 400 to 1600 DYNACTAIR 1.5 to 25, Fail Close in the event of air supply failure DYNACTAIR 1.5 to 25, Fail Open in the event of air supply failure DYNACTAIR 50 to 100, Fail Close in the event of air supply failure DYNACTAIR 50 to 100, Fail Open in the event of air supply failure DYNACTAIR 200 to 800, Fail Close in the event of air supply failure DYNACTAIR 200 to 800, Fail Open in the event of air supply failure Pneumatic quarter-turn actuator, double-acting Pneumatic quarter-turn actuator, single-acting Pneumatic linear actuator, double-acting Pneumatic linear actuator, single-acting Fail-safe position Fail Close in the event of power supply failure Fail Open in the event of power supply failure Fail-in-last in the event of power supply failure SMARTRONIC Intelligent positioner 2 Field bus AS-i S-7.A.*.5 1 Heating resistor None 0 Position indicator 3D sight glass 6 Configuration None 0 Diagnosis None 0 0 1 2 2 3 4 6 7 8 9 A B W X Y Z A B C 10 SMARTRONIC AS-i
8520.806/1-EN 11.06.2012